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Molykote® G-1502FM Synthetic Bearing and Gear Grease



Tenaciously Tacky
And that’s exactly what your equipment needs

Dow Corning understands the challenges that you and your             Water spray-off and wear resistance
equipment face. Mechanical equipment operating in a water rich
                                                                     The results of the wear and water spray-off testing are shown
environment requires special lubrication that’s tough enough
                                                                     in Figure 1. Of the ten greases that were tested, Molykote®
to perform effectively – to simultaneously resist water spray-off
                                                                     G-1502FM Synthetic Bearing and Gear Grease best
and prevent wear and corrosion. Improper lubricant selection
                                                                     demonstrated the ability to minimize both grease loss and
can lead to surface degradation, poor equipment reliability and a
                                                                     wear scar. This means that in your high-pressure wash down
need for frequent, unplanned maintenance. Molykote® G-1502FM
                                                                     and spray-off environments, Molykote® G-1502FM grease
Synthetic Bearing and Gear Grease is the technology-driven
                                                                     stays put longer and increases equipment life – stretching your
solution that helps you reduce costs, extend equipment life and
                                                                     maintenance intervals but not your budget. In addition, Molykote
simplify your own.
                                                                     experts ran the same four-ball wear test at a slower speed (100
                                                                     RPM) and observed a wear scar that was nearly identical to the
The spray-off faceoff                                                results of the original test. This demonstrated that Molykote®
After receiving many inquiries from customers who were               G-1502FM grease can deliver effective results even at low speeds.
experiencing component failure due to grease “spray-off,” and
excessive wear and corrosion, Molykote experts noted a gap           Figure 1: Molykote® G-1502FM Grease
                                                                               Minimizes Wear Scar and Grease Loss
in existing market offerings. They identified commonly used
                                                                          0.9
greases that claimed to offer “good,” “excellent,” “superior” and
                                                                                                                               Molykote®
“outstanding” performance in water rich environments. In order            0.8
                                                                                                                               Competitors
to quantify those claims, they identified three ASTM standards to
better understand the critical elements of lubrication performance        0.7

in these applications.
                                                                          0.6

Water Spray-off - ASTM D-4049
                                                                          0.5

Wear - ASTM D-2266                                                                  Molykote® G-1502FM Synthetic
                                                                          0.4         Bearing and Gear Grease
Corrosion - ASTM D-6138-07*
                                                                          0.3
*This test was modified slightly to better reflect real-world
                                                                                0             20            40     60         80             100
operating conditions.

The resulting data allowed them to establish benchmarks that
                                                                      NOTE: All four-ball wear scar results are recorded as average results
Dow Corning looked to exceed when developing Molykote®
                                                                      of vertical and horizontal scars from three different balls.
G-1502FM grease. Once their formulation was finalized, the
product was subjected to the same battery of tests to ensure that    Based on the testing that was performed, Dow Corning was able
it provided a measurable improvement.                                to conclude that Molykote® G-1502FM grease best balances
                                                                     two lubrication elements that are key to success in water rich
                                                                     environments: resistance to water spray-off and wear.
Competitors

                                                       Molykote®
                                                       G-1502FM grease

                                                                          Typical Properties:

                                                                                                                   Color         White

                                                                                                  Dropping Point 520º C

 Comparative corrosion                                                                               NLGI Number 2.5
 testing on bearing races
                                                                                                            Shelf Life 5 years

Corrosion prevention                                                                       Temperature Range -40º C to 149º C

In addition, comparative corrosion testing was performed. An                          Unworked Penetration 255 mm/10
observation of bearing races after the corrosion testing revealed
                                                                                                  Viscosity Index 145
that Molykote® G-1502FM grease provided the best protection
against rust. Only five percent of the area on the outer bearing                          Worked Penetration 250 mm/10
race showed evidence of corrosion. In comparison, the race of a
bearing lubricated with a competitor’s grease showed nearly               For a well balanced grease that doesn’t spray off and protects
100 percent corrosion on its surface area.                                the surface integrity of your components, choose the tenaciously
                                                                          tacky Molykote® G-1502FM grease. Positively impact the time
The cost and time savings stick, too.                                     and money you spend on reliability and maintenance; it’s exactly
Upon commercial availability, Molykote® G-1502FM grease was               what your equipment needs.
evaluated in the field. Just look at the difference in costs that
were documented by a food production facility in the United               Learn more
States. The company tracked costs of using their former grease            For more information on Molykote® G-1502FM Synthetic
against Molykote® G-1502FM grease.                                        Bearing and Gear Grease, contact a Dow Corning
                                                                          distributor near you, or send us an email at
Molykote® G-1502FM Grease	                                                molykote.lubricants@dowcorning.com.


Before                                After
Material and labor: $13,976 		        Material and labor: $2,354		
70 work orders 			                    14 work orders
Avg work orders per month: 7	         Avg work orders per month: 1.75
Avg cost per month: $1,398 		         Avg cost per month: $294
Avg cost per work order: $199.65 	    Avg cost per work order: $168.15	
Avg cost per conveyor: $499.14 	      Avg cost per conveyor: $78.47       Images: Page 1 - AV18676; Page 2 - AV18734

(Ten-month time span)                 (Eight-month time span)
                                                                          LIMITED WARRANTY INFORMATION–PLEASE READ CAREFULLY
                                                                          The information contained herein is offered in good faith and is believed to be accurate. However, because
Now you can get the equipment performance and lubrication                 c
                                                                          ­ onditions and methods of use of our products are beyond our control, this information should not be used in
                                                                          substitution for customer’s tests to ensure that our products are safe, effective and fully satisfactory for the
life you need in water rich environments. Molykote® G-1502FM              i
                                                                          ­ntended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
grease has been tested in the lab and proven in the field.                Dow Corning’s sole warranty is that our products will meet the sales specifications in effect at the time
                                                                          of shipment.

Additional benefits include:                                              Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of
                                                                          any product shown to be other than as warranted.
• 	Wide service temperature range                                         DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED
                                                                          W
                                                                          ­ ARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
• 	Good shear stability                                                   DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL
                                                                          DAMAGES.
• 	Compatibility with most industrial and engineering                     Dow Corning and Molykote are registered trademarks of Dow Corning Corporation.
   substrates including many plastic and rubber materials                 We help you invent the future is a trademark of Dow Corning Corporation.
                                                                          ©2012 Dow Corning Corporation. All rights reserved.
                                                                          AMPM091-12	                                                                              Form No. 80-3688-01

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Molykote F-1502 Synthetic Grease from Project Sales Corp

  • 1. Molykote® G-1502FM Synthetic Bearing and Gear Grease Tenaciously Tacky And that’s exactly what your equipment needs Dow Corning understands the challenges that you and your Water spray-off and wear resistance equipment face. Mechanical equipment operating in a water rich The results of the wear and water spray-off testing are shown environment requires special lubrication that’s tough enough in Figure 1. Of the ten greases that were tested, Molykote® to perform effectively – to simultaneously resist water spray-off G-1502FM Synthetic Bearing and Gear Grease best and prevent wear and corrosion. Improper lubricant selection demonstrated the ability to minimize both grease loss and can lead to surface degradation, poor equipment reliability and a wear scar. This means that in your high-pressure wash down need for frequent, unplanned maintenance. Molykote® G-1502FM and spray-off environments, Molykote® G-1502FM grease Synthetic Bearing and Gear Grease is the technology-driven stays put longer and increases equipment life – stretching your solution that helps you reduce costs, extend equipment life and maintenance intervals but not your budget. In addition, Molykote simplify your own. experts ran the same four-ball wear test at a slower speed (100 RPM) and observed a wear scar that was nearly identical to the The spray-off faceoff results of the original test. This demonstrated that Molykote® After receiving many inquiries from customers who were G-1502FM grease can deliver effective results even at low speeds. experiencing component failure due to grease “spray-off,” and excessive wear and corrosion, Molykote experts noted a gap Figure 1: Molykote® G-1502FM Grease Minimizes Wear Scar and Grease Loss in existing market offerings. They identified commonly used 0.9 greases that claimed to offer “good,” “excellent,” “superior” and Molykote® “outstanding” performance in water rich environments. In order 0.8 Competitors to quantify those claims, they identified three ASTM standards to better understand the critical elements of lubrication performance 0.7 in these applications. 0.6 Water Spray-off - ASTM D-4049 0.5 Wear - ASTM D-2266 Molykote® G-1502FM Synthetic 0.4 Bearing and Gear Grease Corrosion - ASTM D-6138-07* 0.3 *This test was modified slightly to better reflect real-world 0 20 40 60 80 100 operating conditions. The resulting data allowed them to establish benchmarks that NOTE: All four-ball wear scar results are recorded as average results Dow Corning looked to exceed when developing Molykote® of vertical and horizontal scars from three different balls. G-1502FM grease. Once their formulation was finalized, the product was subjected to the same battery of tests to ensure that Based on the testing that was performed, Dow Corning was able it provided a measurable improvement. to conclude that Molykote® G-1502FM grease best balances two lubrication elements that are key to success in water rich environments: resistance to water spray-off and wear.
  • 2. Competitors Molykote® G-1502FM grease Typical Properties: Color White Dropping Point 520º C Comparative corrosion NLGI Number 2.5 testing on bearing races Shelf Life 5 years Corrosion prevention Temperature Range -40º C to 149º C In addition, comparative corrosion testing was performed. An Unworked Penetration 255 mm/10 observation of bearing races after the corrosion testing revealed Viscosity Index 145 that Molykote® G-1502FM grease provided the best protection against rust. Only five percent of the area on the outer bearing Worked Penetration 250 mm/10 race showed evidence of corrosion. In comparison, the race of a bearing lubricated with a competitor’s grease showed nearly For a well balanced grease that doesn’t spray off and protects 100 percent corrosion on its surface area. the surface integrity of your components, choose the tenaciously tacky Molykote® G-1502FM grease. Positively impact the time The cost and time savings stick, too. and money you spend on reliability and maintenance; it’s exactly Upon commercial availability, Molykote® G-1502FM grease was what your equipment needs. evaluated in the field. Just look at the difference in costs that were documented by a food production facility in the United Learn more States. The company tracked costs of using their former grease For more information on Molykote® G-1502FM Synthetic against Molykote® G-1502FM grease. Bearing and Gear Grease, contact a Dow Corning distributor near you, or send us an email at Molykote® G-1502FM Grease molykote.lubricants@dowcorning.com. Before After Material and labor: $13,976 Material and labor: $2,354 70 work orders 14 work orders Avg work orders per month: 7 Avg work orders per month: 1.75 Avg cost per month: $1,398 Avg cost per month: $294 Avg cost per work order: $199.65 Avg cost per work order: $168.15 Avg cost per conveyor: $499.14 Avg cost per conveyor: $78.47 Images: Page 1 - AV18676; Page 2 - AV18734 (Ten-month time span) (Eight-month time span) LIMITED WARRANTY INFORMATION–PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because Now you can get the equipment performance and lubrication c ­ onditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that our products are safe, effective and fully satisfactory for the life you need in water rich environments. Molykote® G-1502FM i ­ntended end use. Suggestions of use shall not be taken as inducements to infringe any patent. grease has been tested in the lab and proven in the field. Dow Corning’s sole warranty is that our products will meet the sales specifications in effect at the time of shipment. Additional benefits include: Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. • Wide service temperature range DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED W ­ ARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. • Good shear stability DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. • Compatibility with most industrial and engineering Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. substrates including many plastic and rubber materials We help you invent the future is a trademark of Dow Corning Corporation. ©2012 Dow Corning Corporation. All rights reserved. AMPM091-12 Form No. 80-3688-01