1. 1984 - 1996 YAMAHA OUTBOARD SERVICE REPAIR
MANUAL 2HP - 250HP YEARS_( 1984 1985 1986 1987
1988 1989 1990 1991 1992 1993 1994 1995 1996 )_DIY
MANUAL DOWNLOAD !! - PDF Service Manual
DOWNLOAD HERE
"1984 - 1996 YAMAHA OUTBOARD SERVICE REPAIR MANUAL 2HP - 250HP YEARS:
( 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 ) * DIY
MANUAL DOWNLOAD !! - PDF Service Manual
1984 - 1996 YAMAHA OUTBOARD (2HP - 250HP) MANUAL *DIY FACTORY
SERVICE / REPAIR / MAINTENANCE MANUAL FOR PRODUCTION YEARS: ( 1984
1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 ) YAMAHA
OUTBOARD SERVICE MANUAL (YEARS: 84 85 86 87 88 89 90 91 92 93 94 95 96 ).
COVERS YAMAHA OUTBOARD V4 & V6 ENGINE MODELS

2. COVERS YAMAHA OUTBOARD YAMAHA OUTBOARD 2STROKE & 4STROKE
COVERS YAMAHA OUTBOARD 1 2 3 & 4 CYLINDERS
COVERS YAMAHA OUTBOARD 2 - 250 HP ALL MODELS COVERED
INCLUDES YAMAHA OUTBOARD JET DRIVES
VERY HIGH QUALITY MANUAL - SIMPLY THE BEST MANUAL OUT THERE FOR YOUR
""1984 - 1996 YAMAHA OUTBOARD (2HP - 250HP)"" - INSTANT DOWNLOAD FULL DOWNLOAD SUPPORT PROVIDED AFTER PURCHASE - DONT HESITATE
ANYMORE!!
MANUAL DETAILS:
============
1. Downloadable: YES

3. 2. Compatible: All Versions of Windows & Mac
3. Language: English
4. File Format: PDF
5. Requirements: Adobe PDF Reader
6. Pages: 630
DESCRIPTION:
=========
COVERS ALL MODELS & ALL REPAIRS A-Z
THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE
EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO
MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE.

4. COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAMS, ILLUSTRATIONS, WIRING
SCHEMATICS, AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH
EASE!
YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE PDF-MANUAL.
NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY
THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN
LOST PAPER MANUALS AGAIN.
ALL PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU
TO YOUR VEHICLE OR WORKSHOP. YOU CAN BLOW-UP IMAGES AND THEN PRINT
OFF ENLARGED COPIES!
FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS
AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY
SERVICE AND REPAIR YOUR VEHICLE.

5. ALL MANUALS ARE WINDOWS VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE
AND WORK WITH MAC!
--------------------------------------------------------------------------------------
* INSTANT DOWNLOAD
* NO SHIPPING COST
* NO NEED TO WAIT FOR A CD-ROM
EXACT DETAILS AND YEARS OF MODELS COVERED:
===========================

6. COVERS ALL MODELS AND ALL REPAIRS FOR 1984 - 1996 YAMAHA OUTBOARD
SERVICE REPAIR MANUAL (2HP - 250HP). FOR MORE SPECIFICS LOOK DOWN:
Yamaha Outboard 55 hp 2 cyl. 760cc 2-stroke years covered 1989 - 1995 : 1989
1990 1989 1990 1991 1992 1993 1994 1995 ( 89 90 91 92 93 94 95 )
Yamaha Outboard 60 hp 3 cyl. 849cc 2-stroke Years: 1991-1996 1991 1992 1993
1994 1995 1996 ( 91 92 93 94 95 96 )
1987-1996 Yamaha Outboard 65 Jet 3 cyl. 1140cc 2-stroke years covered: 1987
1988 1989 1990 1991 1992 1993 1994 1995 1996
1984-1996 Yamaha Outboard 70 hp 3 cyl. 849cc 2-stroke years covered: 1984
1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1994 1995 1996 Yamaha Outboard 75 hp 3 cyl. (1140cc) 2-stroke years: 94 95 96
1994 1995 & 1996 Yamaha Outboard 80 hp 3 cyl. (1140cc) 2-stroke years: 94 95
96
1987-1996 Yamaha Outboard 80 Jet V4 (1730cc) 2-stroke years: 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996
1989-1996 Yamaha Outboard 85 hp 3 cyl. (1140cc) 2-stroke years: 1989 1990
1991 1992 1993 1994 1995 1996

7. 1984-1996 Yamaha Outboard 90 hp 3 cyl. (1140cc) 2-stroke years: 1984 1985
1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
96 Yamaha Outboard 105 Jet V6 (2596cc) 2-stroke 1996
1984-1996 Yamaha Outboard 115 hp V4 (1730cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1988-1996 Yamaha Outboard 130 hp V4 (1730cc) 2-stroke years: 1988 1989 1990
1991 1992 1993 1994 1995 1996
1984-1996 Yamaha Outboard 140 hp V4 (1730cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1989-1996 Yamaha Outboard 40 hp 2 cyl. (592cc) 2-stroke years: 1989 1990 1991
1992 1993 1994 1995 1996
1984-1996 Yamaha Outboard 40 hp 3 cyl. (698cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
96 Yamaha Outboard 45 hp 4 cyl. (935cc) 4-stroke 1996
96 Yamaha Outboard 48 hp 2 cyl. (760cc) 2-stroke 1996

8. 1984-1996 Yamaha Outboard 50 hp 3 cyl. (698cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1994-1996 Yamaha Outboard 50 hp 3 cyl. (849cc) 2-stroke years: 1994 1995 1996
95 96 Yamaha Outboard 50 hp 4 cyl. (935cc) 4-stroke years: 1995 1996
1987-1995 Yamaha Outboard 140 Jet V6 (2596cc) 2-stroke years: 1987 1988 1989
1990 1991 1992 1993 1994 1995
1984-1996 Yamaha Outboard 150 hp V6 (2596cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1984-1996 Yamaha Outboard 175 hp V6 (2596cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1984-1996 Yamaha Outboard 200 hp V6 (2596cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1984-1987 Yamaha Outboard 220 hp V6 (2596cc) 2-stroke 1984 1985 1986 1987
1994-1996 : 1994 1995 1996 Yamaha Outboard 225 hp 76 deg. V6 (3130cc) 2stroke years: 94 95 96
1987-1996 : 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Yamaha
Outboard 225 hp 90 deg. V6 (2596cc) 2-stroke years: 87 88 89 90 91 92 93 94 95
96

9. 1990-1996 : 1990 1991 1992 1993 1994 1995 1996 Yamaha Outboard 250 hp V6
(3130cc) 2-stroke years: 90 91 92 93 94 95 96
1984-1996 : 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995
1996 Yamaha Outboard 2 hp 1 cyl. (43cc) 2-stroke years: 84 85 86 87 88 89 90 91
92 93 94 95 96
1995 - 1996 Yamaha Outboard 2 hp 1 cyl. (50cc) 2-stroke years: 95 96
89 Yamaha Outboard 3 hp 1 cyl. (70cc) 2-stroke 1989
1990-1996 : 1990 1991 1992 1993 1994 1995 1996 Yamaha Outboard 3 hp 1 cyl.
(70cc) 2-stroke years: 90 91 92 93 94 95 96
1984-1996 Yamaha Outboard 4 hp 1 cyl. (83cc) 2-stroke years: 84 85 86 87 88 89
90 91 92 93 94 95 96
96 Yamaha Outboard 4 hp 1 cyl. (103cc) 2-stroke 1996
1984-1996 Yamaha Outboard 5 hp 1 cyl. (103cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1986-1996 Yamaha Outboard 6 hp 2 cyl. (165cc) 2-stroke years: 1986 1987 1988
1989 1990 1991 1992 1993 1994 1995 1996

10. 1988-1996 Yamaha Outboard 25 hp 2 cyl. (395cc) 2-stroke years: 1988 1989 1990
1991 1992 1993 1994 1995 1996
1990-1996 Yamaha Outboard 25 hp 2 cyl. (430cc) 2-stroke years:1990 1991 1992
1993 1994 1995 1996
1984-1996 Yamaha Outboard 25 hp 2 cyl. (496cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
Yamaha Outboard 25 hp 3 cyl. (496cc) 2-stroke years: 1996
1990-1996 Yamaha Outboard 28 Jet 3 cyl. (698cc) 2-stroke years: 1990 1991 1992
1993 1994 1995 1996
1984-1996 Yamaha Outboard 30 hp 2 cyl. (496cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1984-1996 Yamaha Outboard 8 hp 2 cyl. (165cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1984-1996 Yamaha Outboard 9.9 hp 2 cyl. (246cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
1984-1996 Yamaha Outboard 9.9 hp 2 cyl. (232cc) 4-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

11. 1984-1996 Yamaha Outboard 15 hp 2 cyl. (246cc) 2-stroke years: 1984 1985 1986
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
96 Yamaha Outboard 20 hp 2-cyl. (395cc) 2-stroke 1996
96 Yamaha Outboard 20 hp 2 cyl. (430cc) 2-stroke 1996
1987-1996 Yamaha Outboard 30 hp 3 cyl. (496cc) 2-stroke years: 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996
1987-1996 Yamaha Outboard 35 Jet 3 cyl. (698cc) 2-stroke years: 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996
SERVICE MANUAL COVERS:
=================
1. TIMING AND SYNCHRONIZATION

12. 2. HOW TO USE THIS MANUAL
3. FUEL PUMP SERVICE
4. CLEARINGA SUBMERGED MOTOR
5. SAFETY AND TOOLS
6. SPECIFICATIONS
7. IGNITION SYSTEM YAMAHA MICRO COMPUTER IGNITION SYSTEM (YMIS)
8. SAFETY IN SERVICE
9. REED VALVES ( 2 STROKE MOTORS)
10. TROUBLESHOOTING
11. VALVE CLEARANCE
12. SPECIFICATIONS
13. BOATING SAFETY

13. 14. LUBRICATION AND COOLING OIL INJECTION SYSTEM
15. MAINTENANCE AND GENERAL INFORMATION
16. COOLINGSYSTEM
17. TACHOMETERS
18. SHOP EQUIPMENT
19. ENGINE MAINTENANCE
20. OIL INJECTION SYSTEM (2 STROKE) OIL INJECTION SYSTEM (INLINE)
21. CARBURETED FUEL SYSTEMS CARBURETOR SERVICE
22. LUBRICATION SYSTEM (2 STROKE)
23. SWITCHES/SOLENOIDS
24. OIL INJ ECTION WARNING SYSTEM
25. WIRING DIAGRAMS

14. 26. TOOLS
27. TUNE UP BOAT MAINTENANCE TUNE UP
28. FUEL AND COMBUSTION BASICS
29. IGNITION AND UNDERSTANDING AND TROUBLE SHOOTING ELECTRICAL
SYSTEMS
30. CHARGING CIRCUIT
31. SPECIFICATIONS
32. SPECIFICATIONS
33. BOATING EQUIPMENT
34. CONTENTS
35. FASTENERS,MEASUREMENT,AND CONVERSIONS
36. SPECIFICATIONS
37. FUEL TANK AND LINES

15. 38. CRANKING CIRCUIT
39. GENERAL INFORMATION
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RELATED KEYWORDS:
==============
1984 - 1996 YAMAHA OUTBOARD SERVICE REPAIR MANUAL 2HP - 250HP

16. INTRODUCTION Filling Lower Unit
CLEANING, WAXING, POLISHING Propeller Installation
CONTROLLING CORROSION SHIFT WITH NO DISCONNECT
FUEL SYSTEM Description
LOADING Removal
FLOTATION ALTERNATOR CHARGING
EMERGENCY EQUIPMENT CIRCUIT SERVICE
COMPASS Troubleshooting
ANCHORS CHOKE CIRCUIT SERVICE
MISCELLANEOUS EQUIPMENT STARTER MOTOR
BOATING ACCIDENT REPORTS CIRCUIT SERVICE
NAVIGATION Circuit Description

17. INTRODUCTION Testing
TUNE-UP SEQUENCE STARTER DRIVE GEAR SERVICE
COMPRESSION CHECK Disassembling
SPARK PLUG INSPECTION Cleaning and Inspecting
IGNITION SYSTEM Assembling
SYNCHRONIZING Disassembling
BATTERY SERVICE Cleaning and Inspecting
CARBURETOR ADJUSTMENTS Assembling I
FUEL PUMPS BOSCH STARTER MOTOR SERVICE
STARTER AND SOLENOID Removal
INTERNAL WIRING HARNESS Disassembling Armature Testing
WATER PUMP CHECK Cleaning and Inspecting Assembling

18. PROPELLERS PRESTOLITE SERVICE
LOWER UNIT Removal
BOAT TESTING Disassembling
3 POWERHEAD Armature Testing Cleaning
INTRODUCTION and Inspecting
Theory of Operation Assembling STARTER MOTOR TESTING
CHAPTER ORGANIZATION STARTER MOTOR INSTALLATION
POWERHEAD DISASSEMBLING 7 REMOTE CONTROLS
INTRODUCTION
SHIFT BOXES
3 POWERHEAD (CONT) DOUBLE-LEVER SHIFT
HEAD SERVICE BOX SERVICE

19. REED SERVICE Troubleshooting
Description Removal
Reed Valve Adjustment Disassembling
Cleaning and Service Cleaning and Inspecting
Installation Assembling
BYPASS COVERS ELECTRIC GEAR BOXES AND
Installation SINGLE LEVER CONTROL
EXHAUST COVER Troubleshooting
Cleaning SINGLE LEVER SHIFT BOX SERVICE
Installation UNITS ONLY
TOP SEAL Disassembling
Removal Cleaning and Inspecting

20. Installation Assembling
BOTTOM SEAL PROPELLER EXHAUST
MAIN BEARING BOLTS Water Pump Disassembling
AND CRANKCASE SIDE BOLTS Lower Unit Disassembling
Installation Cleaning and Inspecting
CRANKCASE COVER Lower Unit Assembling
Removal Water Pump Installation
Cleaning and Inspection Lower Unit Installation
CONNECTING RODS AND PISTONS Functional Check
Removal TROUBLESHOOTING
Disassembling MANUAL SHIFT
Rod Inspection and Service ALL MODELS

21. Piston and Ring Inspection WITH PROPELLER EXHAUST
and Service LOWER UNIT SERVICE MANUAL
Cleaning and Inspection Shift Rod Disconnect
CYLINDER BLOCK SERVICE Lower Unit Removal
Honing Procedures Water Pump Removal
Assembling Lower Unit Disassembling
Piston and Rod Installation Cleaning and Inspecting
Crankshaft Installation Lower Unit Assembling
Needle Main and Water Pump Installation
Rod Bearings Lower Unit Installation
Crankshaft Installation Functional Check
With Top Needle Main Brg. LOWER UNIT SERVICE

22. and Babbitt Ctr. & Bottom MANUAL SHIFT
With Top & Bottom Needle Brg. Lower Unit Removal
and Brg. Water Pump Removal
With Main Brgs. Lower Unit Disassembling
Crankshaft Installation Babbitt Cleaning and Inspecting
Main and Rod Bearings Lower Unit Assembling
Crankcase Cover Installation Water Pump Installation
Main Bearing Bolt and Crankcase Lower Unit Installation
Side Bolt Instl. Functional Check
Bottom Seal Installation PROPELLER EXHAUST
Reed Box Installation MECHANICAL SHIFT
BREAK-IN PROCEDURES Description

23. V CARBURETOR Troubleshooting
Removal Lower Unit Removal
Disassembling Cleaning and Water Pump Removal
Inspecting Assembling Installation Lower Unit Disassembling
FUEL PUMP SERVICE Cleaning and Inspecting
Removal and Installation Lower Unit Assembling
Cleaning and Inspecting Water Pump Installation
FUEL TANK SERVICE Lower Unit Installation
ELECTRIC PRIMER CHOKE Functional Check
MANUAL PRIMER CHOKE 30 HP 1981 & on
OIL INJECTION SYSTEMS Description
VRO Oil Inject. Troubleshooting

24. AccuMix (AutoBlend) Lower Unit Removal
5 IGNITION Water Pump Removal
INTRODUCTION Lower Unit Disassembling
SPARK PLUG EVALUATION Cleaning and Inspecting
POLARITY CHECK Lower Unit Assembling
WIRING HARNESS Water Pump Installation
FLYWHEEL MAGNETO IGNITION Lower Unit Installation
TROUBLESHOOTING Description
Wiring Harness Troubleshooting
Key Switch Lower Unit Removal
Compression Water Pump Removal
Condenser Frozen Propeller Shaft

25. Breaker Points Cleaning and Inspecting
SERVICING FLYWHEEL MAGNETO Lower Unit Assembling
IGNITION SYSTEM Water Pump Installation
Removal Lower Unit Installation
Cleaning and Inspecting Functional Check
Assembling MECHANICAL SHIFT
INTRODUCTION SHIFT DISCONNECT UNDER
GENERAL CARBURETION LOWER CARBURETOR
FUEL SYSTEM Description
TROUBLESHOOTING Trouble shoot ing
Fuel Pump Tests Lower Unit Removal
Fuel Line Test Water Pump Removal

26. Rough Engine Idle Frozen Propeller Shaft
Excessive Fuel Consumption Cleaning and Inspecting
Engine Surge Lower Unit Assembling
/ Water Pump Installation
CARBURETORS Lower Unit Installation
CARBURETOR Functional Check 171
Removal MECHANICAL SHIFT
Disassembling SHIFT DISCONNECT UNDER
Cleaning and Inspecting LOWER CARBURETOR
Disassembling Description
Cleaning and Inspecting Troubleshooting
Assembling LOWER UNIT (CONT)

27. Adjustments Lower Unit Removal
CARBURETOR Water Pump Removal
Removal Frozen Propeller Shaft
Disassembling Cleaning and Inspecting
Cleaning and Inspecting Lower Unit Assembling
Assembling Water Pump Installation
Installation Lower Unit Installation
Flywheel Removal FROZEN PROPELLER
Armature Plate Removal Starter Disassembling
Armature Plate Installation Cleaning and Inspecting
Charge or Sensor Coil Removal Assembling
Charge or Sensor Coil Installation

28. Installation Adjustment
Charge or Sensor Coil TYPE V MOUNTED ATOP
Adjustment FLYWHEEL WITH NO
Flywheel Installation RETURN SPRINGS
Timing Check Adjustment Removal
SYNCHRONIZATION FUEL Cleaning and Inspecting
AND IGNITION SYSTEMS Assembling
Primary Pickup Adjustments Rope Installation
and Locations Starter Installation
BATTERIES Starter Removal
Marine Batteries Disassembling
Battery Construction Cleaning and Inspecting

29. Battery Ratings Starter Assembling
Battery Location Rope Installation
Battery Service Starter Installation
Jumper Cables TYPE VII MOUNTED ATOP FLYWHEEL
Storage WITH LARGE PAWL PLATE
Dual Battery Installation Starter Removal
GAUGES AND HORNS Disassembling
Constant Voltage System Cleaning and Inspecting
Temperature Gauges Starter Assembling
Warning Lights Starter Installation
Thermomelt Sticks 9 HAND STARTERS
FUEL SYSTEM INTRODUCTION

30. Fuel Gauge Emergency Starting
Fuel Gauge Hookup TYPE I STARTER
Fuel Gauge Troubleshooting CYLINDER WITH PINION GEAR All
HORNS Starter Rope Replacement
ELECTRICAL SYSTEM Removal
GENERAL INFORMATION Installation
GENERATING CHARGING Starter Removal
CIRCUIT SERVICE Disassembling
Troubleshooting Cleaning and Inspecting
Removal and Disassembling Assembling
Armature Testing TYPE II STARTER
Cleaning and Inspecting CYLINDER WITH PINION GEAR

31. LOW TENSION FLYWHEEL Rope Removal
MAGNETO IGNITION SYSTEM Rope Installation
Theory of Operation Removal
Troubleshooting Disassembling
Removal Cleaning and Inspecting
Cleaning and Inspecting Assembling
Assembling TYPE IV STARTER
COIL SPRING WITH SLIDING GEAR
TYPE I CAPACITOR DISCHARGE HORIZONTAL MOUNT
Description 10 POWER TRIM/TILT
Theory of Operation SYSTEM DESCRIPTION
Troubleshooting FILLING SYSTEM

32. Servicing TROUBLESHOOTING
Stator and Charge Coil SERVICING
Replacement ELECTRICAL MOTOR SERVICE
Timer Base and Sensor Cleaning & Inspecting
Assembly Replacement Testing
Power Pack Replacement II MAINTENANCE
Timing Check and Adjustment INTRODUCTION
TYPE II CD FLYWHEEL MAGNETO IGNITION ENGINE SERIAL NUMBERS
Description STARTER MOTOR SPECS.
Theory of Operation REGULATOR SPECIFICATIONS
Troubleshooting GENERATOR SPECIFICATIONS
Checking Type II System CONDENSER SPECIFICATIONS

33. PUSHBUTTON TYPE SHIFT BOX STARTER ROPE SPECIFICATIONS
SERVICE - ONLY WIRE IDENTIFICATION DRAWINGS
Troubleshooting Typical I-cylinder pwhd.
Cleaning and Inspecting -1984 & on
Assembling 4 Delux
SINGLE-LEVER REMOTE w/manual start;
CONTROL SHIFT BOX Also models equipped
Troubleshooting
Water Pump Removal all w/electric start
Lower Unit Disassembling
Cleaning and Inspecting

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37. PLEASE NOTE:
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"
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