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CEMENT INDUSTRY
      CONSTRUCTING THE FUTURE
Cement Industry – An
Introduction
• India, being the second largest cement
  producer in the world after China with a
  total capacity of 151.2 Million Tones (MT),
  has got a huge Cement Company.
• The cement industry in India is dominated by
  around 20 companies, which account for
  almost 70% of the total cement production
  in India.
Cement Industry – An Introduction

• It is also predicted that the cement production in
  India would rise to 236.16 MT in FY11. It's also
  expected to rise to 262.61 MT in FY12.
DEFINITIONS
Definitions
• PV Ratio - The Profit Volume (PV) Ratio is
  the ratio of Contribution over Sales. It
  measures the Profitability of the firm and is
  one of the important ratios for computing
  profitability.
• Fixed Cost - A cost that does not change
  with an increase or decrease in the amount
  of goods or services produced.
Definitions
• Variable Cost - A corporate expense that
  varies with production output.
• Contribution Per Unit -
  A quantitative assessment of
  the amount that each good or service sold
  by a company adds to its
  total sales numbers.
• BEP - Point at which gains equal losses.
ULTRATECH CEMENT
UltraTech Cement
• UltraTech Cement Limited is among the
  world’s top 10 cement companies.
• The company has an annual capacity of 48.8
  million tonnes, and manufactures and
  markets ordinary Portland Cement,
  Portland blast furnace slag cement and
  Portland Pozzalana Cement.
UltraTech Cement

• The company has eleven integrated plants,
  one white cement plant, twelve grinding
  units and five terminals — four in India and
  one in Sri Lanka.
UltraTech Cement

Variable cost              6475.49 4774.93 4491.38 3614.69 3307.28
Production Quantity (Cr.
                            3.36      1.76      1.59      1.51      1.46
Tonne)
Variable cost PU           1929.24   2707.03   2831.18   2398.76   2259.84
Variable cost (%)          60.35%    70.98%    73.12%    71.03%    70.43%
Fixed Cost                 4253.90   1952.43   1651.15   1474.60   1388.81
Fixed Cost (%)             39.65%    29.02%    26.88%    28.97%    29.57%
Contribution               6730.15   2267.89   1894.12   1897.74   1601.77
Contribution (%)           50.96%    32.20%    29.66%    34.43%    32.63%
Contribution PU            2005.11   1285.72   1193.97   1259.37   1094.48
P/V Ratio                    0.51      0.32     0.30      0.34      0.33
BEP in unit                  2.12      1.52     1.38      1.17      1.27
BEP in volume              8346.84   6063.17   5566.39   4283.32   4256.38
Margin of Safety             1.23      0.25     0.20      0.34      0.19
Margin of Safety (%)       58.21%    16.16%    14.72%    28.70%    15.33%
JK CEMENT
JK Cement

• J.K. Cement is an affiliate of the J.K.
  Organization, which was founded by Lala
  Kamlapat Singhania.
• Today, J. K. Cement Ltd. is one of the largest
  cement manufacturers in Northern India.
JK Cement

Variable cost                     1916.54 1487.06 1217.61 1061.07 938.7
Variable Cost (%)                 90.78% 90.60% 90.51% 91.34% 92.45%
Fixed Cost                         194.70 154.29 127.63 100.66     76.64
Fixed Cost (%)                     9.22%   9.40%   9.49%   8.66%   7.55%
Contribution                       444.81 566.10 446.81 534.50 404.94
Contribution (%)                   18.8%   27.6%   26.8%   33.5%   30.1%
Production quantity (Crore Metric
                                    0.55    0.46    0.40    0.40    0.39
Tonnes)
Contribution Pu                    808.21 1234.27 1103.36 1336.94 1041.06
P/V ratio                           0.19    0.28    0.27    0.33    0.30
BEP (Volume)                      1033.60 559.59 475.44 300.49 254.30
BEP (Units)                         0.24    0.13    0.12    0.08    0.07
MOS                                 0.31    0.33    0.29    0.32    0.32
MOS (%)                             128%   267%    250%    431%    428%
MADRAS CEMENT
Madras Cement
• Madras Cements Ltd is the flag ship
  company of RamCo Group, a well known
  business group of South India. It is based at
  Chennai.
• The cement capacity is 10.49 million tons
  per annum.
• The company is the fifth largest cement
  producer in the country.
Madras Cement

Variable Cost           1833.46     1767.45     1628.87     1149.24    916.55
Variable Cost %           0.91        0.91        0.92        0.91      0.91
Fixed Cost              172.53       179.81      147.47     118.34      85.96
Fixed Cost %              0.09        0.09        0.08        0.09      0.09
Contribution            787.25      1039.73      900.37     856.08     650.82
Contribution %            0.30        0.37        0.36        0.43      0.42
Production Capacity       0.73        0.80        0.65        0.58      0.57
Contribution Pu         1077.73     1295.43     1379.65     1464.61   1148.11
                       1600858.1   1388029.8   1068895.0
BEP (units)                                                807995.08 748711.57
                           5           5           3
BEP in Rs               2620.71     2807.18     2529.24     2005.32   1567.37
P/V Ratio                 0.30        0.37        0.36        0.43     0.42
                       5703816.8   6638088.1   5457184.9   5037098.9 4919930.4
MOS
                           5           5           7           2         3
MOS %tage                 3.56        4.78        5.11        6.23     6.57
INDIA CEMENT
India Cement
• The India Cements Ltd was established in
  1946 and the first plant was setup at
  Sankar-Nagar in Tamil-Nadu in 1949.
• Seven plants spread over Tamil-Nadu and
  Andhra Pradesh.
• The capacities as on March 2010 have
  reached 14.05 mtpa.
India Cement

Variable Cost        2,664.46   2,540.95   2,117.90   1,726.87    1,376.66
Variable Cost (%)    86.67%     86.29%     87.04%      87.13%      90.90%
Fixed Cost           409.92     403.88      315.24      255.11     137.74
Fixed Cost (%)       13.33%     13.71%     12.96%      12.87%       9.10%
Contribution         3413.29    3687.06    3358.34     3044.25     2255.21
Contribution (%)     100.00%    100.00%    100.00%    100.00%     100.00%
Production
                       1.00       1.05       0.91       0.92        0.84
Capacity
Contribution PU      3420.03    3513.64    3685.88     3296.63     2677.28
BEP (Units)         1198586.87 1149463.87 855262.79   773851.77   514477.38
BEP (Volume)          409.92     403.88     315.24     255.11      137.74
P/V Ratio              1.00       1.00       1.00       1.00        1.00
MOS                 8781713.13 9344104.13 8256091.21 8460589.23 7909034.62
MOS (%)              732.67%    812.91%    965.33%    1093.31%    1537.29%
ACC CEMENT
ACC Cement

• Established in 1936, ACC has been a
  pioneer and trend-setter in cement and
  concrete technology.
• Among the first companies in India to
  include commitment to environment
  protection as a corporate objective.
• ACC is now part of the worldwide Holcim
ACC Cement

Variable cost               5,252.12    4,853.55    4,762.99    4,252.68    3,505.30
Variable %                   87.14%      88.50%      87.44%      85.74%      87.36%
Fixed Cost                   775.22      630.43      684.03      707.24      507.10
Fixed Cost %                 12.86%      11.50%      12.56%      14.26%      12.64%
Contribution                2,395.65    3,168.04    2,466.98    2,642.11    2,226.45
Contribution %               31.32%      39.49%      34.12%      38.32%      38.84%
Production Capacity          2.1375      2.1369      2.0836       1.99       1.8733
Contribution PU            1120.77193 1482.540128 1183.998848 1327.693467 1188.517589

BEP in units(Tonnes)       6916839.897 4252363.818 5777286.026 5326831.964 4266659.615

BEP in Rs.                 2474.778978 1596.271191 2004.684424 1845.597375 1305.473029

P/V ratio                  0.313248176 0.394939158 0.3412158 0.383203839 0.388441575

Margin of Safety(Tonnes)   14458160.1 17116636.18 15058713.97 14573168.04 14466340.38
Margin of Safety %          209.03%     402.52%     260.65%     273.58%     339.06%
ANALYSIS
Comparison Between Companies
• Variable Cost
                       Dec '10   Dec '09   Dec '08   Dec '07   Dec '06

          ACC          87.14%    88.50%    87.44%    85.74%    87.36%

       JK Cement       90.78%    90.60%    90.51%    91.34%    92.45%

      India Cement     86.67%    86.29%    87.04%    87.13%    90.90%

    Madras Cement      91.40%    90.77%    91.70%    90.66%    91.43%

    Ultratech Cement   60.35%    70.98%    73.12%    71.03%    70.43%
Fixed Cost
                       Dec '10   Dec '09   Dec '08   Dec '07   Dec '06

          ACC          12.86%    11.50%    12.56%    14.26%    12.64%

       JK Cement       9.22%     9.40%     9.49%     8.66%     7.55%

      India Cement     13.33%    13.71%    12.96%    12.87%    9.10%

    Madras Cement      8.60%     9.23%     8.30%     9.34%     8.57%

    Ultratech Cement   39.65%    29.02%    26.88%    28.97%    29.57%
Contribution PU
                      Dec '10    Dec '09    Dec '08    Dec '07    Dec '06
         ACC          1120.772   1482.54    1183.999   1327.693   1188.518
      JK Cement       808.2103   1234.272   1103.36    1336.943   1041.056
     India Cement     750.3081   1092.202   1361.422   1426.594   1042.974
   Madras Cement      1077.734   1295.433   1379.649   1464.613   1148.106
   Ultratech Cement   2005.109   1285.725   1193.974   1259.367   1094.479
P/V Ratio
                     Dec '10    Dec '09    Dec '08    Dec '07    Dec '06

        ACC          0.313248   0.394939   0.341216   0.383204   0.388442

     JK Cement       0.188371   0.275721   0.268448   0.33499    0.301375

    India Cement     0.219387   0.310847   0.369361   0.432744   0.389565

   Madras Cement     0.300396   0.370382   0.355984   0.426904   0.415231

  Ultratech Cement   0.509642   0.322014   0.296628   0.344266   0.326289
Margin Of Safety
                      Dec '10   Dec '09   Dec '08   Dec '07   Dec '06
         ACC          209.03%   402.52%   260.65%   273.58%   339.06%
      JK Cement       128.46%   266.91%   250.08%   431.00%   428.37%
     India Cement     82.68%    183.77%   293.49%   416.40%   537.83%
   Madras Cement      356.30%   478.24%   510.54%   623.41%   657.12%
   Ultratech Cement   58.21%    16.16%    14.72%    28.70%    15.33%
CONCLUSION
A PRESENTATION BY:
   Adil Anwar (11DCP003)
Amritanshu Mehra (11DCP008)
    Ravi Gupta (11DCP038)
  Rohit Aggarwal (11DCP040)

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Cement industry

  • 1. CEMENT INDUSTRY CONSTRUCTING THE FUTURE
  • 2. Cement Industry – An Introduction • India, being the second largest cement producer in the world after China with a total capacity of 151.2 Million Tones (MT), has got a huge Cement Company. • The cement industry in India is dominated by around 20 companies, which account for almost 70% of the total cement production in India.
  • 3. Cement Industry – An Introduction • It is also predicted that the cement production in India would rise to 236.16 MT in FY11. It's also expected to rise to 262.61 MT in FY12.
  • 5. Definitions • PV Ratio - The Profit Volume (PV) Ratio is the ratio of Contribution over Sales. It measures the Profitability of the firm and is one of the important ratios for computing profitability. • Fixed Cost - A cost that does not change with an increase or decrease in the amount of goods or services produced.
  • 6. Definitions • Variable Cost - A corporate expense that varies with production output. • Contribution Per Unit - A quantitative assessment of the amount that each good or service sold by a company adds to its total sales numbers. • BEP - Point at which gains equal losses.
  • 8. UltraTech Cement • UltraTech Cement Limited is among the world’s top 10 cement companies. • The company has an annual capacity of 48.8 million tonnes, and manufactures and markets ordinary Portland Cement, Portland blast furnace slag cement and Portland Pozzalana Cement.
  • 9. UltraTech Cement • The company has eleven integrated plants, one white cement plant, twelve grinding units and five terminals — four in India and one in Sri Lanka.
  • 10. UltraTech Cement Variable cost 6475.49 4774.93 4491.38 3614.69 3307.28 Production Quantity (Cr. 3.36 1.76 1.59 1.51 1.46 Tonne) Variable cost PU 1929.24 2707.03 2831.18 2398.76 2259.84 Variable cost (%) 60.35% 70.98% 73.12% 71.03% 70.43% Fixed Cost 4253.90 1952.43 1651.15 1474.60 1388.81 Fixed Cost (%) 39.65% 29.02% 26.88% 28.97% 29.57% Contribution 6730.15 2267.89 1894.12 1897.74 1601.77 Contribution (%) 50.96% 32.20% 29.66% 34.43% 32.63% Contribution PU 2005.11 1285.72 1193.97 1259.37 1094.48 P/V Ratio 0.51 0.32 0.30 0.34 0.33 BEP in unit 2.12 1.52 1.38 1.17 1.27 BEP in volume 8346.84 6063.17 5566.39 4283.32 4256.38 Margin of Safety 1.23 0.25 0.20 0.34 0.19 Margin of Safety (%) 58.21% 16.16% 14.72% 28.70% 15.33%
  • 12. JK Cement • J.K. Cement is an affiliate of the J.K. Organization, which was founded by Lala Kamlapat Singhania. • Today, J. K. Cement Ltd. is one of the largest cement manufacturers in Northern India.
  • 13. JK Cement Variable cost 1916.54 1487.06 1217.61 1061.07 938.7 Variable Cost (%) 90.78% 90.60% 90.51% 91.34% 92.45% Fixed Cost 194.70 154.29 127.63 100.66 76.64 Fixed Cost (%) 9.22% 9.40% 9.49% 8.66% 7.55% Contribution 444.81 566.10 446.81 534.50 404.94 Contribution (%) 18.8% 27.6% 26.8% 33.5% 30.1% Production quantity (Crore Metric 0.55 0.46 0.40 0.40 0.39 Tonnes) Contribution Pu 808.21 1234.27 1103.36 1336.94 1041.06 P/V ratio 0.19 0.28 0.27 0.33 0.30 BEP (Volume) 1033.60 559.59 475.44 300.49 254.30 BEP (Units) 0.24 0.13 0.12 0.08 0.07 MOS 0.31 0.33 0.29 0.32 0.32 MOS (%) 128% 267% 250% 431% 428%
  • 15. Madras Cement • Madras Cements Ltd is the flag ship company of RamCo Group, a well known business group of South India. It is based at Chennai. • The cement capacity is 10.49 million tons per annum. • The company is the fifth largest cement producer in the country.
  • 16. Madras Cement Variable Cost 1833.46 1767.45 1628.87 1149.24 916.55 Variable Cost % 0.91 0.91 0.92 0.91 0.91 Fixed Cost 172.53 179.81 147.47 118.34 85.96 Fixed Cost % 0.09 0.09 0.08 0.09 0.09 Contribution 787.25 1039.73 900.37 856.08 650.82 Contribution % 0.30 0.37 0.36 0.43 0.42 Production Capacity 0.73 0.80 0.65 0.58 0.57 Contribution Pu 1077.73 1295.43 1379.65 1464.61 1148.11 1600858.1 1388029.8 1068895.0 BEP (units) 807995.08 748711.57 5 5 3 BEP in Rs 2620.71 2807.18 2529.24 2005.32 1567.37 P/V Ratio 0.30 0.37 0.36 0.43 0.42 5703816.8 6638088.1 5457184.9 5037098.9 4919930.4 MOS 5 5 7 2 3 MOS %tage 3.56 4.78 5.11 6.23 6.57
  • 18. India Cement • The India Cements Ltd was established in 1946 and the first plant was setup at Sankar-Nagar in Tamil-Nadu in 1949. • Seven plants spread over Tamil-Nadu and Andhra Pradesh. • The capacities as on March 2010 have reached 14.05 mtpa.
  • 19. India Cement Variable Cost 2,664.46 2,540.95 2,117.90 1,726.87 1,376.66 Variable Cost (%) 86.67% 86.29% 87.04% 87.13% 90.90% Fixed Cost 409.92 403.88 315.24 255.11 137.74 Fixed Cost (%) 13.33% 13.71% 12.96% 12.87% 9.10% Contribution 3413.29 3687.06 3358.34 3044.25 2255.21 Contribution (%) 100.00% 100.00% 100.00% 100.00% 100.00% Production 1.00 1.05 0.91 0.92 0.84 Capacity Contribution PU 3420.03 3513.64 3685.88 3296.63 2677.28 BEP (Units) 1198586.87 1149463.87 855262.79 773851.77 514477.38 BEP (Volume) 409.92 403.88 315.24 255.11 137.74 P/V Ratio 1.00 1.00 1.00 1.00 1.00 MOS 8781713.13 9344104.13 8256091.21 8460589.23 7909034.62 MOS (%) 732.67% 812.91% 965.33% 1093.31% 1537.29%
  • 21. ACC Cement • Established in 1936, ACC has been a pioneer and trend-setter in cement and concrete technology. • Among the first companies in India to include commitment to environment protection as a corporate objective. • ACC is now part of the worldwide Holcim
  • 22. ACC Cement Variable cost 5,252.12 4,853.55 4,762.99 4,252.68 3,505.30 Variable % 87.14% 88.50% 87.44% 85.74% 87.36% Fixed Cost 775.22 630.43 684.03 707.24 507.10 Fixed Cost % 12.86% 11.50% 12.56% 14.26% 12.64% Contribution 2,395.65 3,168.04 2,466.98 2,642.11 2,226.45 Contribution % 31.32% 39.49% 34.12% 38.32% 38.84% Production Capacity 2.1375 2.1369 2.0836 1.99 1.8733 Contribution PU 1120.77193 1482.540128 1183.998848 1327.693467 1188.517589 BEP in units(Tonnes) 6916839.897 4252363.818 5777286.026 5326831.964 4266659.615 BEP in Rs. 2474.778978 1596.271191 2004.684424 1845.597375 1305.473029 P/V ratio 0.313248176 0.394939158 0.3412158 0.383203839 0.388441575 Margin of Safety(Tonnes) 14458160.1 17116636.18 15058713.97 14573168.04 14466340.38 Margin of Safety % 209.03% 402.52% 260.65% 273.58% 339.06%
  • 24. Comparison Between Companies • Variable Cost Dec '10 Dec '09 Dec '08 Dec '07 Dec '06 ACC 87.14% 88.50% 87.44% 85.74% 87.36% JK Cement 90.78% 90.60% 90.51% 91.34% 92.45% India Cement 86.67% 86.29% 87.04% 87.13% 90.90% Madras Cement 91.40% 90.77% 91.70% 90.66% 91.43% Ultratech Cement 60.35% 70.98% 73.12% 71.03% 70.43%
  • 25. Fixed Cost Dec '10 Dec '09 Dec '08 Dec '07 Dec '06 ACC 12.86% 11.50% 12.56% 14.26% 12.64% JK Cement 9.22% 9.40% 9.49% 8.66% 7.55% India Cement 13.33% 13.71% 12.96% 12.87% 9.10% Madras Cement 8.60% 9.23% 8.30% 9.34% 8.57% Ultratech Cement 39.65% 29.02% 26.88% 28.97% 29.57%
  • 26. Contribution PU Dec '10 Dec '09 Dec '08 Dec '07 Dec '06 ACC 1120.772 1482.54 1183.999 1327.693 1188.518 JK Cement 808.2103 1234.272 1103.36 1336.943 1041.056 India Cement 750.3081 1092.202 1361.422 1426.594 1042.974 Madras Cement 1077.734 1295.433 1379.649 1464.613 1148.106 Ultratech Cement 2005.109 1285.725 1193.974 1259.367 1094.479
  • 27. P/V Ratio Dec '10 Dec '09 Dec '08 Dec '07 Dec '06 ACC 0.313248 0.394939 0.341216 0.383204 0.388442 JK Cement 0.188371 0.275721 0.268448 0.33499 0.301375 India Cement 0.219387 0.310847 0.369361 0.432744 0.389565 Madras Cement 0.300396 0.370382 0.355984 0.426904 0.415231 Ultratech Cement 0.509642 0.322014 0.296628 0.344266 0.326289
  • 28. Margin Of Safety Dec '10 Dec '09 Dec '08 Dec '07 Dec '06 ACC 209.03% 402.52% 260.65% 273.58% 339.06% JK Cement 128.46% 266.91% 250.08% 431.00% 428.37% India Cement 82.68% 183.77% 293.49% 416.40% 537.83% Madras Cement 356.30% 478.24% 510.54% 623.41% 657.12% Ultratech Cement 58.21% 16.16% 14.72% 28.70% 15.33%
  • 30. A PRESENTATION BY: Adil Anwar (11DCP003) Amritanshu Mehra (11DCP008) Ravi Gupta (11DCP038) Rohit Aggarwal (11DCP040)