2. Our Vision:
To be the industry leading professional innovative solutions provider.
Our Mission:
To always be responsive to the changing demands of our customers
To excel at providing quality professional services to achieve customer satisfaction.
To always be innovative and flexible in adopting new ideas and to provide state-of-the-art
reliable solutions so that our customers can build upon a competitive advantage.
To ensure substantial growth, profitability and stability in becoming the market leader in
our field.
To pursue personnel policies that recognize and reward performances and the
contributions of all our employees and provide proper training, development and
opportunities for career advancement at all levels.
Who we are and What we do
Specialist service provider of integrated engineering solutions to the international oil and
gas, marine and renewable energy industry
Project management
Onshore and Offshore Pipeline Engineering
Structural Engineering
Subsea Engineering
Marine terminals
Procurement support
Operations & maintenance
QA/QC
4. Project Management
Project HSE management
Construction management
Quality assurance under ISO accreditation
Project planning and controls (cost and schedule)
Design procurement and estimating
Information management and document control
Operations and Maintenance
5. Onshore Pipeline
Survey and Route selection
Feasibility and cost studies
Basic/conceptual and detailed design engineering
Project management
Procurement
Environmental and construction management
Inspection service
Compliance with all applicable federal, state and local planning requirements
6. Offshore Pipeline
LYE’s expertise includes:-
Survey and Route Selection
Feasibility and cost studies
Basic/Conceptual and Detailed Engineering Design
Installation Engineering
Corrosion Management
Flow Assurance and Operability
Operations and maintenance
7. Marine Terminals
Terminal simulation studies
Survey and selection of terminal location
Detailed feasibility report and cost estimate
Investment return study
Basic engineering and develop specification
Project management
Procurement
Construction management & supervision
Commissioning assistance
Operations and maintenance.
8. Marine Vessels
Computerized Fairing of Hull Lines
Creation of Ship's Model with Tanks and Appendages in the computer for visual display.
Computation of Hydrostatic Properties of Vessel with provisions for Appendage Correction
and Asymmetrical Sections.
Computation of Cross-Curves of Stability with provisions for appendage corrections and
Asymmetrical Sections.
Computation of Tank Capacities with Vertical Center, Longitudinal Center, Transverse
Center and Free Surface Moments.
Trim and Intact Stability Computations.
Damage Stability Computations.
Floodable Length Computations.
9. Operations & Maintenance
Establish a maintenance regime to improve reliability
Provide redundancy where possible at minimum cost
Breakdown Maintenance/ Repair
Include simulations and fault diagnosis
Develop servicing schedules and procedures
Autonomous Maintenance
Vibration Analysis for bearings
10. Quality Assurance/Quality Control
Inspection and assessment of general asset condition (GVI, CVI, SSS)
Inspection and assessment of cracking (UT, ECI, MPI, ACFM, DP, FMD)
Inspection and assessment of loss of wall thickness due to corrosion or erosion (UT, PA)
Inspection and assessment of corrosion prevention systems (CP)
12. Technical database
LYE asia pacific’s extensive experience in designing offshore, onshore pipelines, structures and
facilities that enable us to come up with wide range of technical specification and guidelines to
provide our clients a complete technical tool kit in compliance with international standards.
International standards that we frequently use for the design purposes are listed below.
DNV OS-F101 Submarine Pipeline Systems
DNV RP-F109 On-Bottom Stability Design of Submarine Pipelines
DNV RP B401 Cathodic Protection Design
DNV CN 30.5 Environmental Conditions and Environmental Loads
DNV RP F105 Free spanning Pipelines
API Spec 5L Specification for Line Pipe
API 6D Specification for Pipeline Valves
API RP 1102 Steel Pipeline Crossing Railroads and Highways
API RP 1110 Pressure Testing of Steel Pipelines for the Transportation
of Gas, Highly Volatile Liquid or Carbon dioxide
API RP 2A-WSD Recommended Practice for Planning, Designing &
Constructing Fixed Offshore Platforms – Working Stress
Design
API Standard 1104 Welding of Pipelines and Related Facilities
ASME B31.4 Liquid Transportation Systems for Hydrocarbons, Liquid
Petroleum Gas, Anhydrous Ammonia and Alcohols.
13. Software and system
LYE asia pacific uses extensive industry standard technical and management software packages. In
addition, LYE has developed specific technical tools to supplement the commercial packages including
in-house suite of Spreadsheets and MathCAD software.
A list of the more commonly used applications is listed below.
Pipeline/Subsea Engineering Software
Finite Element Analysis (FEA) package. Abaqus has been used to
optimize designs through virtual testing.
Specially for offshore pipeline design. This program can be used
to model pipe laying, davit lift, pipe lay initiation and
abandonment/recovery operations.
Pipeline and riser stress analysis. It consider gravity and thermal
expansion loads plus wind load, static earthquake load and/or
wave and current load.
Proprietary programs developed by LYE. STATSPAN, LYE-CP, LYE-
EXPAN , LYE-RAD
14. Drafting Software
This program is used to create detailed engineering drawings
for all components and designs in the projects. These drawings
comprise the culmination of all the work undertaken by the
engineering team.
Admin/Project Controls
Provide the first, comprehensive Enterprise Project Portfolio
Management solution. This solution is expected to help
company optimize resources and the supply chain, reduce
costs, manage changes, meet delivery dates, and ultimately
make better decisions, all by using real-time data.
Project documents and drawings are maintained in a central
master document register and displays the latest revision of
documents.
Structural Engineering
The programme GRLWEAP Version 2005 has been used to carry
out the pile drive ability analysis.
Structural software for In-place, Lifting and Transportation
design, lead-out analysis.
The program is use to perform stresses analysis on steel
members.
16. Subsea Pipelines System Project List
LYE’s Subsea Pipelines System project list is summarized below.
PROJECT NAME/ LOCATION CLIENT PROJECT HIGHLIGHTS FINISH DATE
BEDB Sungai Liang - SPM & PLEM BEDB (Brunei The project includes SPM at 30m water depth and 24” Completed
System and Subsea Pipeline Economic subsea pipeline for 14km which crosses SHELL pipeline at
Installation Development three(3) places and a total pipeline. The terminal to be
Board) used to export Methanol.
HPCL – Visakh Refinery SPM HPCL Hindustan Petroleum Corporation Limited (HPCL) installed Completed
Project (Hindustan a Single Point Mooring (SPM) system and a 4.0 km long,
Petroleum 1219mm (48”) diameter crude oil pipeline. The pipeline
Corporation will run from the SPM to the Land Fall Point (LFP) at
Limited) / Visakh on the East coast of India. The SPM will be used
LEIGHTON for the unloading/loading of crude oil through oil tankers
up to VLCC size.
Mangala Development Pipeline CAIRN Energy The Marine Facilities for Bhogat Terminal shall comprise Completed
Project - EPC for Marine India – of pigging facilities at Crude Oil Tankfarm (COT) located
Facilities at Bhogat Leighton off Bhogat, 24” twin loading buried pipelines (onshore
Contractor 8km and offshore 6km), Pipeline End Manifold (PLEM),
Single Point Mooring (SPM) System and other associated
components for crude oil loading from Bhogat Terminal
to export oil tankers; recirculation/flushing system using
Light Crude Oil (LCO); and LCO import through SPM
system from marine tankers to Bhogat
17. Subsea Pipelines System Project List
PROJECT NAME/ LOCATION CLIENT PROJECT HIGHLIGHTS FINISH DATE
Tanzania SPM and Pipelines Leighton Offshore terminal for the import of crude oil and white Completed
Replacement EPC Project Offshore Pte products capable of mooring tankers in the range of
Ltd 40KDWT to 150 KDWT.
Iraq Crude Oil Export Expansion Leighton Detailed Engineering of 48” Diameter and total in length Completed
project Phase 1 (ICOEEP) Offshore Pvt. of 120km offshore pipelines, subsea valve manifold, four
Ltd SPMS, J-Tubes, Power and Fiber Optic cable for Iraq Crude
Oil Export Expansion project Phase 1 and onshore
facilities.
Subsea Pipeline & Onshore PT Rekayasa This Project is located at Muara Karang, Jakarta Bay, Completed
Receiving Facility (ORF) Project Engineering Indonesia to improve the reliability of domestic gas
INDONESIA supply for Power Plants in West Java.
The scope of work under this tender is for detail
engineering services of the subsea pipeline:
- 24-inch x 15km concrete coated pipeline
- 24-inch riser line up to battery limit
INPEX - Ichthys Gas Field Leighton To develop the Ichthys Gas field, located approximately Completed
Development Offshore Pte 440km north of Broome and 800km south-west of
Ltd Darwin.
- Residual Engineering
- Shore Pull Analysis
18. Subsea Pipelines System Project List
PROJECT NAME/ LOCATION CLIENT PROJECT HIGHLIGHTS FINISH DATE
Crude oil export facility Leighton Provide a safe, robust, reliable, durable and cost Ongoing
Reconstruction Project (Sealine Offshore Pte effective means of transmitting Oil from FOT to BOT,
Project) Ltd. KAAT and Single Point Mooring (SPM).
installation of a new 48 " pipeline, two valve station
platforms (VS1 at BOT and VS2 at KAAT) and one SPM
loading terminal.
Banyu Urip Project PT Rekayasa Detail design Engineering and installation of 20’’ Ongoing
Engineering, offshore pipelines for the development and production
INDONESIA of oil in the region of Cepu contract area, in Central and
Eastern Java.
LNG Import Facility Project, PETRONAS PETRONAS GAS BERHAD intends to build an LNG Import Ongoing
Melaka GAS BERHAD Facility at Mukim Sungai Udang, Melaka with an import
capacity of 3.8 Million tons per annum. Residual
Engineering design basis for the 30-inch subsea gas
pipeline from island jetty to shore approach .
20. Project SPM System and Subsea Pipeline Engineering, Project Management &Consultancy
Services
Client BEDB (Brunei Economic Development Board)
Location Mukim Liang, Bandar Seri Begawan, Brunei Darussalam
Project description
The Brunei Economic Development Board (BEDB) develop a 271-hectare site called Sungai Liang Industrial Park (SPARK),
which is located on a coastal site situated in Mukim Liang, Belait District, and 75 km west of Bandar Seri Begawan, Brunei
Darussalam.
BEDB installed a Single Point Mooring (SPM) system and subsea pipeline to facilitate the export of Methanol produced by
Brunei Methanol Company Sdn.Bhd. (BMC).
The facility consists of a SPM system connected to onshore facilities via a 24-inch diameter pipeline. The SPM will be
designed to accommodate size range from 2,000 DWT to 46,000 DWT tankers, and will be located in approximately 25
meters water depth. A pipeline end manifold (PLEM) will be located close to the SPM on the seabed.
Scope of work/Services
Project management, Engineering, Procurement, construction, installation and commissioning (EPIC) of the SPM system
and subsea and onshore pipeline.
21. Project Visakh Refinery SPM Project
Client Hindustan Petroleum Corporation Limited (HPCL)
Location Visakh on the East coast of India
Project description
Hindustan Petroleum Corporation Limited (HPCL) installed Single Point Mooring (SPM) system and a 4.0 km long,
1219mm (48”) diameter crude oil pipeline. The pipeline will run from the SPM to the Land Fall Point (LFP) at Visakh on
the East coast of India. The SPM will be used for the unloading/loading of crude oil through oil tankers up to VLCC size.
Scope of work/Services
Design for shore pull arrangement.
Shore Crossing Design including stress analysis
Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay-down head
design.
Pipe-Lay Barge Mooring Analysis.
Sea fastening and pipe stacking analysis.
CALM and PLEM Pile Drivability Analysis
PLEM and Spool Lifting Analysis
CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring
22. Project Mangala Development Pipeline Project - EPC for Marine Facilities at Bhogat
Client CAIRN Energy India – Leighton Contractor.
Location Mangala to Bhogat
Project description
The project is located South East of the Port of Dar Es Salaam harbor entrance channel and comprises the development
up to and including pre commissioning and delivery of a offshore terminal for the import of crude oil and white
products capable of mooring tankers in the range of 40KDWT to 150 KDWT.
The pipeline diameters are 28 inch for the crude line and 24 inch for the white product line with onshore and offshore
lengths of 4.3 km and 3.6 km respectively.
Scope of work/Services
Engineering Management
Bottom Pull Analysis
Lay-down Head and Pull Head Design
Spool Lift Analysis
23. Cont.....
Laybarge Mooring Analysis
Line Pipe Transportation Analysis
Pipe Stacking Analysis
PLEM Lifting Analysis
Reject Water Pipeline Design
Reject Water Diffuser Design
Reject Water Dispersion/Dilution/Diffusion Study
Project Specification
Design of Temporary Works
Review of SPM Design Document on Behalf of Leighton
Review of Pipeline Design Document Done by Other Parties On Behalf of Leighton
Pre-Commissioning, Commissioning and Start-up Manuals
Operation & Maintenance Manuals
24. Project Tanzania SPM and Pipelines Replacement EPC Project
Client Leighton Offshore Pte Ltd
Location South East of the Port of Dar Es Salaam
Project description
The governments of Tanzania and Zambia have decided to remove the existing Single Point Mooring (SPM) and related
pipeline system at Ras Mjimwema, outside the Port of Dar Es Salaam and commissioned Tanzania Ports Authority (TPA) to
replace their existing facility with a new multi-line multi-product facility for the transfer of crude oil and white products.
Scope of work/Services
Engineering Management
Design Basis Memorandum
Preliminary Design Review
Pipeline Detail Design
Develop route selection and prepare alignment sheets
Determine pipeline wall thickness and steel grade necessary for the design conditions
25. Cont.....
Perform hydrodynamic stability analysis to define concrete coating thickness
Free span analysis
Shore approach design / burial depth
Prepare materials, coatings and anodes materials take-off (MTO) for pipeline system
Cathodic Protection system design for pipeline
Interface with certifying authorities
Evaluate requirements for mechanical protection / trenching
Estimates pipeline thermal expansion and requirements for expansion absorbing devices or thrust blocks.
Expansion offset sizing
Identify final PLEM arrangement
Final design report
26. Project Iraq Crude Oil Export & Expansion Project
Client Leighton offshore Pvt. Ltd.
Location Middle East
Project description
The Crude Export Facility of Southern Iraq currently exports approximately 1.8 MMBOPD from the KAAOT and ABOT
offshore terminals. The oil is transported from onshore facilities to the offshore terminals through two 48 inch export
pipelines for ABOT and one 42 inch with two 32 inch pipelines for KAAOT. The KAAOT terminal has previously suffered
damage and so the majority of the oil is exported through the ABOT terminal. The current export facilities and
pipelines were built in the 1960s and 1970s and designed for a 20 year life, with the proper maintenance.
The MoO Master Plan 2007 has the objective of developing further offshore loading facilities to enable export capability
of 4.5 MMBOPD (excluding exports from KAAOT) within 5 years. The 4.5 MMBOPD export capacity will be made up of
1.8 MMBOPD from ABOT and 2.7 MMBOPD from the new facilities. New facilities include Phase 1 (two 48” pipelines, 3rd
pipeline shore approach section, a spur pipeline and three SPMs), Phase 2 (Control, Metering
& Manifold Platform) plus a future pipeline and SPM.
Phase 1 and Phase 2 together are targeted to achieve 1.8 MMBOPD.
28. Project Detailed Engineering Services of Subsea Pipeline and Onshore Receiving Facility
(ORF) Project
Client PT Rekayasa Engineering
Location Muara Karang, Jakarta Bay, Indonesia
Project description
PT. Nusantara Regas have buy Liquefied Natural Gas (LNG) by the procurement of a LNG Floating Storage and Regasification
Terminal (FSRT), LNG offloading facility, submarine gas pipeline and Onshore Receiving Facility (ORF) at receiving point in PLN
Muara Karang power plant site.
PT. Nusantara Regas will be the main supplier of the gas, with PLN as the major user. The gas will be used as fuel for PLN’s
Power Plant to fulfill the growing electricity demand for Java-Madura-Bali. The FSRT facility will provide a reliable, alternative
and secure source of gas supply to fulfill gas requirement for Power Plants and Gas Distribution Grid in Jakarta and West Java.
The gas will be supplied from the receiving point at Muara Karang.
The LNG Floating Terminal facilities comprise of:
Floating Storage and Regasification Facility (FSRU);
Subsea Pipeline;
Onshore Receiving Facility (ORF).
The LNG Floating Storage and Regasification Unit (FSRU) will be permanently moored in 23m water depth, and will be located
approximately 15km north of Muara Karang, in Jakarta Bay. The FSRU will accept LNG from LNG Carriers (LNGC) as required,
and regasify the LNG via its onboard regasification plant, at a maximum continuous rate of 500MMscfd.
The gas will be transported back to shore via a 24” subsea gas pipeline, to an Onshore Receiving Facility (ORF),
where it will be metered and sold to the PLN power station and the PGN gas network
29. Scope of work/Services
Design for shore pull arrangement.
Shore Crossing Design including stress analysis
Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay-down head
design.
Pipe-Lay Barge Mooring Analysis.
Sea fastening and pipe stacking analysis.
CALM and PLEM Pile Drivability Analysis
PLEM and Spool Lifting Analysis
CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring
30. Project Crude oil export facility Reconstruction Project (Sealine Project)
Client Leighton offshore Pvt. Ltd.
Location Middle East
Project description
The Project aims to establish the reliability of the existing pipeline system infrastructure among main terminals of
onshore Fao Oil Storage Terminal (FOT), offshore Al Basrah Oil Terminal (ABOT) and offshore Khor Al Amaya Oil Terminal
(KAOT). Single Point Mooring (SPM - 4) is installed to keep the same existing export volume during condition check of an
existing pipeline. The pipeline system is to provide a safe, robust, reliable, durable and cost-effective means of
transmitting Oil from FOT to ABOT, KAOT and SPM - 4 and capable of operating non-stop (24 hours per day) from the
date of Preliminary Taking Over and as such will ensure safe operating conditions throughout the entire pipeline system
and its environment.
The envisioned loading operation system required as early as possible for normal operation includes installation of a new
48” pipeline, two valve station platforms (VS1 at ABOT and VS2 at KAOT) and one SPM - 4 buoy. The 48” new pipeline is
to be set up at the new valve station VS1 and branched to the existing ABOT Loading Platform-A and the new SPM - 4.
Moreover, the 48” pipeline is to be branched to another new valve station platform VS2 to be installed at KAOT area so as
to interconnect the existing ABOT loading platform to the KAOT
31. Scope of work/Services
Finite Element Analysis of Pipeline Propagation Buckling
On-Bottom Stability (Lateral and Vertical) Analysis
Free Span Analysis
On-bottom Roughness Analysis
Riser and Pipeline Spool Tie-In Analysis
J-Tube Design Analysis
32. Project Banyu Urip Project
Client PT Rekayasa Engineering, INDONESIA
Location Central and Eastern Java
Project description
The Banyu Urip Project is the initial development in the Cepu Contract Area, and is located on the Island of Java,
between the regional townships of Cepu and Bojonegoro. The development is expected to produce 185kbpd (165
kbpd annual average) of sour crude and associated gas from four well pads. The sour crude will be sweetened at the
central process facility and delivered to the offshore floating storage and offloading vessel (FSO) situated 23 kilometres
of the north coast of Java near the city of Tuban via a twenty (20) inch onshore to offshore pipeline.
Scope of work/Services
Detail design and installation engineering for the 20’’ Offshore Pipeline,
Perform specialist engineering, using ABAQUS Finite Element Analysis (FEA) for HT (High Temperature) pipeline lateral
buckling,
Perform specialist engineering, using ABAQUS Finite Element Analysis (FEA) for HT subsea riser and tie-in analysis
considering platform movements including seismi
Perform the complete process engineering and surge analysis from the Tank Farm (EPC 1) to FSO (EPC 4) inlet using
programs OLGA and PVT Sim,
Structural support for Mooring Tower Engineering and Fabrication
Procurement Support
QA /QC and for the EPC3 scope, and
Contract Management
33. Project LNG Import Facility Project
Client PETRONAS GAS BERHAD
Location Mukim Sungai Udang, Melaka
Project description
PETRONAS GAS BERHAD intends to build an LNG Import Facility at Mukim Sungai Udang, Melaka with an import capacity
of 3.8 Million tons per annum. The facilities will be designed to receive LNG at an island jetty where the LNG will be
transferred to two Floating Storage Units (FSU) for storage. Regasification of the LNG will take place in a Regasification
Unit located on the island jetty. The gas will then be transferred back to shore via subsea pipeline.
The island jetty will be constructed within Sungai Udang harbor limit, located approximately 3km from shore.
34. Scope of work/Services
Design for shore pull arrangement.
Shore Crossing Design including stress analysis
Pipeline installation analysis including abandonment recovery, buckle repair and pull-head and lay-
down head design.
Pipe-Lay Barge Mooring Analysis.
Sea fastening and pipe stacking analysis.
CALM and PLEM Pile Drivability Analysis
PLEM and Spool Lifting Analysis
CALM (Catenary Anchor Leg Mooring) System Towing Analysis and Mooring