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• Risk assessment scenario and approaches for nuclear
power ..Project Structuring

• Challenges and issues in control and monitoring
existing proposed reactor designs for project structuring

• Consideration of high level uncertainties in the risk
study of a nuclear power plant: Project Cost Risks

• Small reactors and risk dispersion, Small Reactor
Advantages


Himadri Banerji, Former CEO, Reliance Energy –
Chairman & Managing Director, EcoUrja, India
                  Presented by Dr. Himadri Banerji 2nd
                  Annual Nuclear Power June 21st to
                         24th 2011 Singapore                1
Nuclear capacity additions are on the rise again




Source: World Nuclear Association, Ernst & Young analysis, May
                                                                 Presented by Dr. Himadri Banerji 2nd
2010                                                             Annual Nuclear Power June 21st to
                                                                        24th 2011 Singapore             3
Asia Pacific region sustained nuclear
                                               new build through the 1990s
                                               and leads current construction plans




Source: World Nuclear Association, Ernst & Young analysis, May 2010
                                                                      Presented by Dr. Himadri Banerji 2nd
                                                                      Annual Nuclear Power June 21st to
                                                                             24th 2011 Singapore             4
Name             Location         Type   Rating   Status
                                         MWe
Tarapur Atomic   Tarapur          BWR    2X160    Oct 1969
                                  PHWR   2X540    Jun 2005-06
Rajasthan        Rawalbhatta      PHWR   1x90     Apr 1973
Atomic                            PHWR   1x187    Apr 1981
                                  PHWR   2x202    June 2000
                                  PHWR   2x202    Dec 2009-Feb 2010


Madras Atomic    Kalpakkam        PHWR   1X170    Jan 1984
                                  PHWR   1X202    Mar 1986
Narora Atomic    Narora           PHWR   1X220    Jan 1991
                                  PHWR   1X220    Jul 1992
Kakrapar         Kakrapar         PHWR   1x220    May 93
Atomic                            PHWR   1x220    Sep 1995
                                  PHWR   1x700    Under Construction
                                  PHWR   1x700    Under Construction
Kaiga Atomic     Kaiga            PHWR   4X220    2000-2011
Koodanakullam    Koodanakullam,   VVER   1X1000   Under construction
                                         1X1000   Feb 2011
Prototype Fast   Kalkappam        FBVR   1X500    Under Construction
Uncertainty in Lifecycle Nuclear Project Costs
                  Spent Fuel and Decommissioning


To enable an expansion of nuclear power, it must overcome critical
challenges in cost, waste disposal, and proliferation concerns while
maintaining its currently excellent safety and reliability record.

In the relatively near term, important decisions may be taken with far
reaching long-term implications about the evolution of the nuclear fuel
cycle—what type of fuel is used, what types of reactors, what happens to
irradiated fuel, and what method of disposal for long term nuclear wastes.

Immediate concerns are nevertheless the inherent uncertainty in fixing the
cost of the project for Spent Nuclear Fuel Management and fixing the
Decommissioning Budget and thus closures of financing of nuclear projects
pose great risks to investors.




                          Presented by Dr. Himadri Banerji 2nd
                          Annual Nuclear Power June 21st to
                                 24th 2011 Singapore                         6
Impact of construction delay on levelised cost (6.7% WACC)
     Source: own calculations based on IEA(2006)



Compared to other power generation technologies, new nuclear build is
characterised by long lead times (3 years for project preparation, 5 to 6 years for
construction), and high front end cash outflows ( € 3 to € 4 bn for a first-of-a-kind
plant of 1500MW, €2 bn for a standard plant, to compare to an investment cost of
€200 millions for a large CCGT of 600 MW).

It is also likely to have high cost estimation and schedule risk around the forecast
baseline lead time, based on past experience construction cost and time overruns.

Besides, the scale of the proposed investment in a nuclear plant represents a project
of considerable scale on both a stand-alone basis as well as in comparison with
construction costs of an average power plant.




                                     Presented by Dr. Himadri Banerji 2nd
                                     Annual Nuclear Power June 21st to
                                            24th 2011 Singapore                         7
COST INDEX




                 SAFETY INDEX
             Presented by Dr. Himadri Banerji 2nd
             Annual Nuclear Power June 21st to
                    24th 2011 Singapore             8
Stakeholders in Nuclear Power Project

Government - which is responsible for overall energy policy and, in some
cases, financing

Market - formed by electricity customers wanting electricity at a competitive
price

Utility (generator) - which is ultimately responsible for developing the complete
project

EPC contractors - engineering, procurement and construction companies
which are responsible to the owner for delivery according to schedule and budget

Vendors - which are responsible for supplying equipment and technology to
either the owner, the EPC contractor or as part of a joint venture or consortium,
according to schedule and budget

Safety Authority - which is responsible for addressing all matters related to
protecting public safety and the environment, from the design stage to plant
operation and fuel management.                          Presented by Dr. Himadri Banerji 2nd
                                                                Annual Nuclear Power June 21st to
                                                                                                  9
                                                                      24th 2011 Singapore
Focus areas for project owners to maximize their chances of success.




Robust Business Plans
                                                  Risks Mitigated or transferred away from the
Different Scenarios and Contingencies             plant investor through different contractual
                                                  and organisational arrangements.
Use of State Guarantees and
                                                  Significant risk transfers from plant investors
                                                  onto governments, consumers, and for the first
Risk Sharing Agreements                           new reactors, onto vendors are likely to be
                                                  needed to make nuclear power attractive to
Sustainability Assurance to Stake holders         investors in liberalised markets.

Commitment of Funds

Presence of Strong Governance

Use Risk Management Tools      Presented by Dr. Himadri Banerji 2nd
                               Annual Nuclear Power June 21st to
                                      24th 2011 Singapore                                  10
Project Management Practice
Risk Management Framework


This integrated risk management (RM) approach generates benefits that
include the following:

•Clearer criteria for decision making.

• Making effective use of investments already made in probabilistic safety
analysis (PSA) programs by applying these analyses to other areas and
contexts.

• Cost consciousness and innovation in achieving nuclear safety and
production goals.

• Communication improvement — more effective internal communication
among all levels of the NPP operating organization, and clearer communication
between the organization and its stakeholders.

• Focus on safety — ensuring an integrated focus on safety, production, and
economics during times of change in the energy environment
                          Presented by Dr. Himadri Banerji 2nd
                          Annual Nuclear Power June 21st to
                                 24th 2011 Singapore                      11
Presented by Dr. Himadri Banerji 2nd
Annual Nuclear Power June 21st to
       24th 2011 Singapore             12
Presented by Dr. Himadri Banerji 2nd
Annual Nuclear Power June 21st to
       24th 2011 Singapore             13
Table 2: Risk control and monitoring in nuclear power projects




                                        Presented by Dr. Himadri Banerji 2nd
Table 2 shows ways in which the risks of Annual Nuclear Powerbe monitored and controlled, to match Table 1.
                                         nuclear projects can June 21st to
                                               24th 2011 Singapore                                            14
Small is Beautiful


STRATEGY OF DISPERSION OF SMALL REACTORS




          Presented by Dr. Himadri Banerji 2nd
          Annual Nuclear Power June 21st to
                 24th 2011 Singapore             15
There are eight primary sources of nuclear costs which
pose major project risks:
  The cost of the land upon which the nuclear power plant (NPP) is built.

  Costs related to designing the NPP

  Cost related to the materials from which the NPP is built.

  Labour costs related to manufacture and construction.

  The cost of obtaining regulatory approval AND PERMITS LIKE WATER ETC

  Investment related costs (interest, etc.)

  Transportation and Access related costs

  The cost of the electrical transmission system that connects the NPP to the
grid

  Lost Opportunities for CombiningDr. Himadri Banerji Improving Efficiencies
                          Presented by Cycles and 2nd
                             Annual Nuclear Power June 21st to
                                   24th 2011 Singapore                          16
The cost of the land upon which the
                  nuclear power plant (NPP) is built

Land related costs can be lowered if the investor already owns the land. In the
case of NPPs, land costs can be lowered if the NPP is built on a pre-existing NPP
site.

Other, for example transportation related investments may not be required, and
access to water is very likely to be available.

NPPs can also be located on the site of obsolete coal fired power plants slated
to be shut down for technological or environmental reasons.

The same advantages of the NPP location would apply to the coal powered site,
and additional facilities – for example the turbine hall, parking lots,
administrative buildings, workshops, transformer farms, etc. - can potentially be
recycled.

The layout and size of an existing coal fired power plant may not be
appropriate for adaptation for a large nuclear plant, but a cluster of small
reactor approach would allow for far greater flexibility in facility layout,
and would be far more easy to accommodate. 2nd
                           Presented by Dr. Himadri Banerji
                           Annual Nuclear Power June 21st to
                                  24th 2011 Singapore                             17
Costs related to designing the NPP



Small reactors, especially advanced technology small reactors, offer
advancements in siting flexibility.

For example, clusters of small reactors can be located in former salt mines.

Serial production lowers design costs.

         Design costs are largely fixed.
         Design costs can be divided among all of the units produced.

If one reactor of a particular design is produced, then the recovery of the
cost of that design would be through sale of that unit.

If hundreds of units are produced, the recovery of the design cost can be
divided between all of the units.


                        Presented by Dr. Himadri Banerji 2nd
                        Annual Nuclear Power June 21st to
                               24th 2011 Singapore                            18
Costs related to designing the NPP
                        Clusters of Small Reactors




                         Presented by Dr. Himadri Banerji 2nd
                         Annual Nuclear Power June 21st to
                                24th 2011 Singapore             19
Costs related to designing the NPP


Finally, design simplification can lower nuclear costs.

The Generation IV Molten Salt Reactor design offers revolutionary design
simplification. In the Molten Salt Reactor the fuel is dissolved in the
coolant.

Thus much of the core structure is eliminated. Because the Molten Salt
Reactor features a negative coefficient of reactivity, the reactor is highly
stable without operator control input.

Control rods can be partially or completely eliminated.

These simple features lower manufacturing costs. And lessen
manufacturing time.



                           Presented by Dr. Himadri Banerji 2nd
                           Annual Nuclear Power June 21st to
                                  24th 2011 Singapore                          20
Cost related to the materials from which the NPP is built



The material input into a NPP per watt of output typically decreases as
total reactor output rises.

Traditionally this has lead to the economies of scales argument, which
maintains that the larger the reactor output, the lower the per watt cost.

There are, however, problems with this assessment.

While it is true that larger size usually means lower material costs per unit
of electrical output, there are exceptions to this rule, especially with
respect to advanced nuclear technology.




                           Presented by Dr. Himadri Banerji 2nd
                           Annual Nuclear Power June 21st to
                                  24th 2011 Singapore                           21
Cost related to the materials from which the NPP is built




For example:

The greater thermal efficiency of a reactor of similar core size might lower output
cost per unit of heat, compared to that of a similar sized, but less efficient design.

Reactor safety issues may effect materials input.

Light Water Reactor cores and heat exchanges operate under very high pressure.

They require significant amounts of material to prevent steam explosions.

LWR outer containment structures are typically massive, and thus require large




                              Presented by Dr. Himadri Banerji 2nd
                              Annual Nuclear Power June 21st to
                                     24th 2011 Singapore                           22
Cost related to the materials from which the NPP is built


A more compact reactor core may lower material requirements.

Thus if two reactors have the same output, the one with the smaller core
is likely to require fewer materials.

Underground reactor siting could potentially lower reactor structural
costs, by offering protection against terrorist attacks from aircraft and at
surface levels with lower materials inputs.

.




                          Presented by Dr. Himadri Banerji 2nd
                          Annual Nuclear Power June 21st to
                                 24th 2011 Singapore                           23
Cost related to the materials from which the NPP is built


Small generation components can lower material requirements.

Thus supercritical carbon dioxide turbines are much smaller than steam
turbines used in conventional reactors.

Small turbines require fewer materials, and can be housed in smaller
turbine halls, which in turn require less material and labour input to
build.

Thus a small advanced technology reactor with a compact core and
high thermal efficiency, that operates at a one atmosphere pressure
level, and can be sited underground might require fewer materials
inputs per unit of electrical output than a much larger conventional
reactor




                        Presented by Dr. Himadri Banerji 2nd
                        Annual Nuclear Power June 21st to
                               24th 2011 Singapore                       24
Reactor Design Lowers Manufacturing Costs



In addition manufacturing costs can be lowered by simplifying reactor
design. Passive safety features can in some instances lower nuclear
costs.

For example thermo-siphoning of reactor coolant, may save the cost of
manufacturing and installing coolant pumps.

Gravity feed emergency coolant systems save on manufacturing costs
in several ways,

They do not require backup generators or pumps, thus many of the
expenses of older emergency coolant systems can be saved.




                        Presented by Dr. Himadri Banerji 2nd
                        Annual Nuclear Power June 21st to
                               24th 2011 Singapore                      25
mPower Reactors from B&W


The B&W mPower reactor, with its scalable, modular design, has the
capacity to provide 125 MWe to 750 MWe or more for a 4.5-year operating
cycle without refuelling, and is designed to produce clean, zero-emission
operations.

Babcock & Wilcox Nuclear Energy, Inc. will lead the development, licensing
and delivery of B&W mPower reactor projects.

Features of the B&W mPower reactor include:

 Integral nuclear system design
 Passive safety systems
 Underground containment
 4.5-year operating cycle between refueling
 Scalable, modular design is flexible for local needs
 Multi-unit (1 to 10+) plant
 Used fuel stored in spent fuel pool for life of the reactor (60 years)
 Country shop-manufactured
                      Presented by Dr. Himadri Banerji 2nd
                      Annual Nuclear Power June 21st to
                             24th 2011 Singapore                          26
Labour costs related to manufacture and construction.


Labour costs can be lowered by shifting work from the field to a
factory. The more labor which can be performed in a factory, the lower
the over all costs.

Modular production is consistent with factory manufacture. Factory
manufacture lowers labor costs in several ways.

First serial production leads to the division of labor, which in turn
typically increases labor productivity.

The division of labor decreases the skill set required from individual
workers.

Decreased labor skill sets decrease labor wage expectations.

Factory work settings, as opposed to field work settings also decrease
wage expectations.
                          Presented by Dr. Himadri Banerji 2nd
                          Annual Nuclear Power June 21st to
                                 24th 2011 Singapore                     27
The cost of obtaining regulatory approval and permits like for
                               water




The current nuclear regulatory environment favour serial
manufacture.

Once an example of a particular nuclear design is approved by the
NRC is approved, the approval of all subsequent reactors using the
design is automatic.

Environmental aspects of subsequent application, however, receive
the same attention, since they vary from facility to facility.




                        Presented by Dr. Himadri Banerji 2nd
                        Annual Nuclear Power June 21st to
                               24th 2011 Singapore                      28
The cost of obtaining regulatory approval and permits like for water

In addition to NRC license requirements, other licenses or permits may be
required.

For example, the use of cooling water from rivers and lakes is not automatic,
and usually requires regulatory approval.

One of the advantages of recycling coal fired power plant sites, is that water
access permits may already exist, and potentially can be transferred.

But what if obtaining a water use permit is not possible?

With small reactor designs air rather water cooling is practical, with
relatively modest efficiency penalties.

With efficient advanced reactors, the efficiency benefits may far outweigh
the efficiency losses related to air cooling.



                          Presented by Dr. Himadri Banerji 2nd
                          Annual Nuclear Power June 21st to
                                 24th 2011 Singapore                             29
Investment related costs (interest, etc.)

Interest accrues as nuclear power plant construction, and accrued interest may
amount to a significant percentage of NPP capital costs, especially if the
construction project stretches to half a decade or more.

Small factory built reactors are expected to have shortened construction times,
compared to large conventional reactors.

Simplified advanced reactor designs are also expected to shorten NPP
construction time.

These shortening construction time can decrease the interest component of
capital costs significantly.




                          Presented by Dr. Himadri Banerji 2nd
                          Annual Nuclear Power June 21st to
                                 24th 2011 Singapore                        30
Investment related costs (interest, etc.)


Interest charges may reflect the market's assessment of project risks.

The greater a projects assumed risk, the higher the interest premium the
market will assess.

By decreasing a project's size, and lowering projected
manufacturing/construction time, nuclear project builders can offer the
market lower perceived risks.

Lower perceived risks, will lead to interest discounts compared to higher risk
large nuclear projects.




                          Presented by Dr. Himadri Banerji 2nd
                          Annual Nuclear Power June 21st to
                                 24th 2011 Singapore                        31
Transportation and Access Related Costs

 Small, factory manufactured reactors offer advantages in transportation costs.

 Conventional reactors include a number of very large and heavy components,
 that present transportation challenges.

 Components such as pressure vessels and steam generators may require
 special and highly unusual transportation arrangements if they are transported
 overland.

 Special huge road transportation vehicles, some capable of moving no more
 than three miles an hour may disrupt highway uses in large areas over several
 weeks as they transported conventional reactor steam generators and pressure
 vessels to reactor sites.

 In contrast, small reactor cores may be moved by trucks or by rail as ordinary
 freight.

In areas where water shortages represent acute problems, small reactor access to
reliable water supplies is unnecessary. Air cooling will enable small reactors to
operate with out a reliable water supply. Himadri Banerji 2nd
                              Presented by Dr.
                             Annual Nuclear Power June 21st to
                                   24th 2011 Singapore                            32
The cost of the electrical transmission system that connects the NPP
                                 to the grid


Small reactor clusters located at recycled coal fire power plant locations
potentially have greatly simplified grid connections.

Not only can they be located near to the cities they are intended to serve, but
grid hook-up is facilitated by existing transformer farms, and grid
connections.

Because they can be located close to served cities new transmission lines will
not cover long distances, thus lowering grid expansion costs.

Large reactors may require new transmission lines that are hundreds of miles
long, in order to move surplus electricity to market.




                            Presented by Dr. Himadri Banerji 2nd
                            Annual Nuclear Power June 21st to
                                   24th 2011 Singapore                            33
Small reactor clusters located at recycled coal fire power plant




                   Presented by Dr. Himadri Banerji 2nd
                   Annual Nuclear Power June 21st to
                          24th 2011 Singapore                      34
Lost Opportunities for Combining Cycles and Improving Efficiencies



In addition to the above savings, and potential savings mentioned above there
are other potential savings that may be available with small reactors.

For example, with advanced nuclear technology, for example molten salt
reactors, combined Rankine (steam) and Brayton (gas) cycles are possible.

A bottoming desalinization cycle could be offered to the system, thus offering
formidable efficiency from small reactor packages.

A high temperature reactor can provide top cycle heat for industrial processes,
as well as producing middle cycle electricity generation, and bottom cycle heat
for electrical generation.

By adding a second generating cycle, small reactors can lower their electrical
generation costs.

Desalination would add a further revenue stream from the reactors operation
through the sale of portable water.Nuclear Power June 21st2nd
                             Presented by Dr. Himadri Banerji
                              Annual                          to
                                  24th 2011 Singapore                            35
Benefits in Risk Management By shifting to Small Reactors


Shifts from conventional nuclear technology, to some advanced nuclear
technologies, also offer significant potential savings.

‘Some advanced technology savings are available to both large and small
nuclear power plants, but the flexibility of small NPPs may mean that at
least in certain situations

Small advanced nuclear power plants may offer very significant potential
savings in comparison to large conventional NPPs.




                       Presented by Dr. Himadri Banerji 2nd
                       Annual Nuclear Power June 21st to
                              24th 2011 Singapore                          36
State of Development




Three main options are being pursued:

1.Light water reactors,

2.Fast neutron reactors and also

3.Graphite-moderated high temperature reactors.

The first has the lowest technological risk,

but the second (FNR) can be smaller, simpler and

with longer operation before refuelling.



                          Presented by Dr. Himadri Banerji 2nd
                          Annual Nuclear Power June 21st to
                                 24th 2011 Singapore             37
A 2009 assessment by the IAEA under its Innovative Nuclear
Power Reactors & Fuel Cycle (INPRO) program concluded that

There could be 96 small modular reactors (SMRs) in operation
around the world by 2030 in its 'high' case, and 43 units in the
'low' case, none of them in the USA.




                     Presented by Dr. Himadri Banerji 2nd
                     Annual Nuclear Power June 21st to
                            24th 2011 Singapore                    38
Status of Development of Small Reactors




           Presented by Dr. Himadri Banerji 2nd
           Annual Nuclear Power June 21st to
                  24th 2011 Singapore             39
Presented by Dr. Himadri Banerji 2nd
Annual Nuclear Power June 21st to
       24th 2011 Singapore             40
Presented by Dr. Himadri Banerji 2nd
Annual Nuclear Power June 21st to
       24th 2011 Singapore             41
Presented by Dr. Himadri Banerji 2nd
Annual Nuclear Power June 21st to
       24th 2011 Singapore             42
Presented by Dr. Himadri Banerji 2nd
Annual Nuclear Power June 21st to
       24th 2011 Singapore             43
Presented by Dr. Himadri Banerji 2nd
Annual Nuclear Power June 21st to
       24th 2011 Singapore             44
Presented by Dr. Himadri Banerji 2nd
Annual Nuclear Power June 21st to
       24th 2011 Singapore             45

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Permananece of Nuclear Power: Strategies for Managing Safety Risks Post Fukushima

  • 1. • Risk assessment scenario and approaches for nuclear power ..Project Structuring • Challenges and issues in control and monitoring existing proposed reactor designs for project structuring • Consideration of high level uncertainties in the risk study of a nuclear power plant: Project Cost Risks • Small reactors and risk dispersion, Small Reactor Advantages Himadri Banerji, Former CEO, Reliance Energy – Chairman & Managing Director, EcoUrja, India Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 1
  • 2.
  • 3. Nuclear capacity additions are on the rise again Source: World Nuclear Association, Ernst & Young analysis, May Presented by Dr. Himadri Banerji 2nd 2010 Annual Nuclear Power June 21st to 24th 2011 Singapore 3
  • 4. Asia Pacific region sustained nuclear new build through the 1990s and leads current construction plans Source: World Nuclear Association, Ernst & Young analysis, May 2010 Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 4
  • 5. Name Location Type Rating Status MWe Tarapur Atomic Tarapur BWR 2X160 Oct 1969 PHWR 2X540 Jun 2005-06 Rajasthan Rawalbhatta PHWR 1x90 Apr 1973 Atomic PHWR 1x187 Apr 1981 PHWR 2x202 June 2000 PHWR 2x202 Dec 2009-Feb 2010 Madras Atomic Kalpakkam PHWR 1X170 Jan 1984 PHWR 1X202 Mar 1986 Narora Atomic Narora PHWR 1X220 Jan 1991 PHWR 1X220 Jul 1992 Kakrapar Kakrapar PHWR 1x220 May 93 Atomic PHWR 1x220 Sep 1995 PHWR 1x700 Under Construction PHWR 1x700 Under Construction Kaiga Atomic Kaiga PHWR 4X220 2000-2011 Koodanakullam Koodanakullam, VVER 1X1000 Under construction 1X1000 Feb 2011 Prototype Fast Kalkappam FBVR 1X500 Under Construction
  • 6. Uncertainty in Lifecycle Nuclear Project Costs Spent Fuel and Decommissioning To enable an expansion of nuclear power, it must overcome critical challenges in cost, waste disposal, and proliferation concerns while maintaining its currently excellent safety and reliability record. In the relatively near term, important decisions may be taken with far reaching long-term implications about the evolution of the nuclear fuel cycle—what type of fuel is used, what types of reactors, what happens to irradiated fuel, and what method of disposal for long term nuclear wastes. Immediate concerns are nevertheless the inherent uncertainty in fixing the cost of the project for Spent Nuclear Fuel Management and fixing the Decommissioning Budget and thus closures of financing of nuclear projects pose great risks to investors. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 6
  • 7. Impact of construction delay on levelised cost (6.7% WACC) Source: own calculations based on IEA(2006) Compared to other power generation technologies, new nuclear build is characterised by long lead times (3 years for project preparation, 5 to 6 years for construction), and high front end cash outflows ( € 3 to € 4 bn for a first-of-a-kind plant of 1500MW, €2 bn for a standard plant, to compare to an investment cost of €200 millions for a large CCGT of 600 MW). It is also likely to have high cost estimation and schedule risk around the forecast baseline lead time, based on past experience construction cost and time overruns. Besides, the scale of the proposed investment in a nuclear plant represents a project of considerable scale on both a stand-alone basis as well as in comparison with construction costs of an average power plant. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 7
  • 8. COST INDEX SAFETY INDEX Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 8
  • 9. Stakeholders in Nuclear Power Project Government - which is responsible for overall energy policy and, in some cases, financing Market - formed by electricity customers wanting electricity at a competitive price Utility (generator) - which is ultimately responsible for developing the complete project EPC contractors - engineering, procurement and construction companies which are responsible to the owner for delivery according to schedule and budget Vendors - which are responsible for supplying equipment and technology to either the owner, the EPC contractor or as part of a joint venture or consortium, according to schedule and budget Safety Authority - which is responsible for addressing all matters related to protecting public safety and the environment, from the design stage to plant operation and fuel management. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 9 24th 2011 Singapore
  • 10. Focus areas for project owners to maximize their chances of success. Robust Business Plans Risks Mitigated or transferred away from the Different Scenarios and Contingencies plant investor through different contractual and organisational arrangements. Use of State Guarantees and Significant risk transfers from plant investors onto governments, consumers, and for the first Risk Sharing Agreements new reactors, onto vendors are likely to be needed to make nuclear power attractive to Sustainability Assurance to Stake holders investors in liberalised markets. Commitment of Funds Presence of Strong Governance Use Risk Management Tools Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 10 Project Management Practice
  • 11. Risk Management Framework This integrated risk management (RM) approach generates benefits that include the following: •Clearer criteria for decision making. • Making effective use of investments already made in probabilistic safety analysis (PSA) programs by applying these analyses to other areas and contexts. • Cost consciousness and innovation in achieving nuclear safety and production goals. • Communication improvement — more effective internal communication among all levels of the NPP operating organization, and clearer communication between the organization and its stakeholders. • Focus on safety — ensuring an integrated focus on safety, production, and economics during times of change in the energy environment Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 11
  • 12. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 12
  • 13. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 13
  • 14. Table 2: Risk control and monitoring in nuclear power projects Presented by Dr. Himadri Banerji 2nd Table 2 shows ways in which the risks of Annual Nuclear Powerbe monitored and controlled, to match Table 1. nuclear projects can June 21st to 24th 2011 Singapore 14
  • 15. Small is Beautiful STRATEGY OF DISPERSION OF SMALL REACTORS Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 15
  • 16. There are eight primary sources of nuclear costs which pose major project risks: The cost of the land upon which the nuclear power plant (NPP) is built. Costs related to designing the NPP Cost related to the materials from which the NPP is built. Labour costs related to manufacture and construction. The cost of obtaining regulatory approval AND PERMITS LIKE WATER ETC Investment related costs (interest, etc.) Transportation and Access related costs The cost of the electrical transmission system that connects the NPP to the grid Lost Opportunities for CombiningDr. Himadri Banerji Improving Efficiencies Presented by Cycles and 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 16
  • 17. The cost of the land upon which the nuclear power plant (NPP) is built Land related costs can be lowered if the investor already owns the land. In the case of NPPs, land costs can be lowered if the NPP is built on a pre-existing NPP site. Other, for example transportation related investments may not be required, and access to water is very likely to be available. NPPs can also be located on the site of obsolete coal fired power plants slated to be shut down for technological or environmental reasons. The same advantages of the NPP location would apply to the coal powered site, and additional facilities – for example the turbine hall, parking lots, administrative buildings, workshops, transformer farms, etc. - can potentially be recycled. The layout and size of an existing coal fired power plant may not be appropriate for adaptation for a large nuclear plant, but a cluster of small reactor approach would allow for far greater flexibility in facility layout, and would be far more easy to accommodate. 2nd Presented by Dr. Himadri Banerji Annual Nuclear Power June 21st to 24th 2011 Singapore 17
  • 18. Costs related to designing the NPP Small reactors, especially advanced technology small reactors, offer advancements in siting flexibility. For example, clusters of small reactors can be located in former salt mines. Serial production lowers design costs. Design costs are largely fixed. Design costs can be divided among all of the units produced. If one reactor of a particular design is produced, then the recovery of the cost of that design would be through sale of that unit. If hundreds of units are produced, the recovery of the design cost can be divided between all of the units. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 18
  • 19. Costs related to designing the NPP Clusters of Small Reactors Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 19
  • 20. Costs related to designing the NPP Finally, design simplification can lower nuclear costs. The Generation IV Molten Salt Reactor design offers revolutionary design simplification. In the Molten Salt Reactor the fuel is dissolved in the coolant. Thus much of the core structure is eliminated. Because the Molten Salt Reactor features a negative coefficient of reactivity, the reactor is highly stable without operator control input. Control rods can be partially or completely eliminated. These simple features lower manufacturing costs. And lessen manufacturing time. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 20
  • 21. Cost related to the materials from which the NPP is built The material input into a NPP per watt of output typically decreases as total reactor output rises. Traditionally this has lead to the economies of scales argument, which maintains that the larger the reactor output, the lower the per watt cost. There are, however, problems with this assessment. While it is true that larger size usually means lower material costs per unit of electrical output, there are exceptions to this rule, especially with respect to advanced nuclear technology. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 21
  • 22. Cost related to the materials from which the NPP is built For example: The greater thermal efficiency of a reactor of similar core size might lower output cost per unit of heat, compared to that of a similar sized, but less efficient design. Reactor safety issues may effect materials input. Light Water Reactor cores and heat exchanges operate under very high pressure. They require significant amounts of material to prevent steam explosions. LWR outer containment structures are typically massive, and thus require large Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 22
  • 23. Cost related to the materials from which the NPP is built A more compact reactor core may lower material requirements. Thus if two reactors have the same output, the one with the smaller core is likely to require fewer materials. Underground reactor siting could potentially lower reactor structural costs, by offering protection against terrorist attacks from aircraft and at surface levels with lower materials inputs. . Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 23
  • 24. Cost related to the materials from which the NPP is built Small generation components can lower material requirements. Thus supercritical carbon dioxide turbines are much smaller than steam turbines used in conventional reactors. Small turbines require fewer materials, and can be housed in smaller turbine halls, which in turn require less material and labour input to build. Thus a small advanced technology reactor with a compact core and high thermal efficiency, that operates at a one atmosphere pressure level, and can be sited underground might require fewer materials inputs per unit of electrical output than a much larger conventional reactor Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 24
  • 25. Reactor Design Lowers Manufacturing Costs In addition manufacturing costs can be lowered by simplifying reactor design. Passive safety features can in some instances lower nuclear costs. For example thermo-siphoning of reactor coolant, may save the cost of manufacturing and installing coolant pumps. Gravity feed emergency coolant systems save on manufacturing costs in several ways, They do not require backup generators or pumps, thus many of the expenses of older emergency coolant systems can be saved. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 25
  • 26. mPower Reactors from B&W The B&W mPower reactor, with its scalable, modular design, has the capacity to provide 125 MWe to 750 MWe or more for a 4.5-year operating cycle without refuelling, and is designed to produce clean, zero-emission operations. Babcock & Wilcox Nuclear Energy, Inc. will lead the development, licensing and delivery of B&W mPower reactor projects. Features of the B&W mPower reactor include: Integral nuclear system design Passive safety systems Underground containment 4.5-year operating cycle between refueling Scalable, modular design is flexible for local needs Multi-unit (1 to 10+) plant Used fuel stored in spent fuel pool for life of the reactor (60 years) Country shop-manufactured Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 26
  • 27. Labour costs related to manufacture and construction. Labour costs can be lowered by shifting work from the field to a factory. The more labor which can be performed in a factory, the lower the over all costs. Modular production is consistent with factory manufacture. Factory manufacture lowers labor costs in several ways. First serial production leads to the division of labor, which in turn typically increases labor productivity. The division of labor decreases the skill set required from individual workers. Decreased labor skill sets decrease labor wage expectations. Factory work settings, as opposed to field work settings also decrease wage expectations. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 27
  • 28. The cost of obtaining regulatory approval and permits like for water The current nuclear regulatory environment favour serial manufacture. Once an example of a particular nuclear design is approved by the NRC is approved, the approval of all subsequent reactors using the design is automatic. Environmental aspects of subsequent application, however, receive the same attention, since they vary from facility to facility. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 28
  • 29. The cost of obtaining regulatory approval and permits like for water In addition to NRC license requirements, other licenses or permits may be required. For example, the use of cooling water from rivers and lakes is not automatic, and usually requires regulatory approval. One of the advantages of recycling coal fired power plant sites, is that water access permits may already exist, and potentially can be transferred. But what if obtaining a water use permit is not possible? With small reactor designs air rather water cooling is practical, with relatively modest efficiency penalties. With efficient advanced reactors, the efficiency benefits may far outweigh the efficiency losses related to air cooling. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 29
  • 30. Investment related costs (interest, etc.) Interest accrues as nuclear power plant construction, and accrued interest may amount to a significant percentage of NPP capital costs, especially if the construction project stretches to half a decade or more. Small factory built reactors are expected to have shortened construction times, compared to large conventional reactors. Simplified advanced reactor designs are also expected to shorten NPP construction time. These shortening construction time can decrease the interest component of capital costs significantly. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 30
  • 31. Investment related costs (interest, etc.) Interest charges may reflect the market's assessment of project risks. The greater a projects assumed risk, the higher the interest premium the market will assess. By decreasing a project's size, and lowering projected manufacturing/construction time, nuclear project builders can offer the market lower perceived risks. Lower perceived risks, will lead to interest discounts compared to higher risk large nuclear projects. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 31
  • 32. Transportation and Access Related Costs Small, factory manufactured reactors offer advantages in transportation costs. Conventional reactors include a number of very large and heavy components, that present transportation challenges. Components such as pressure vessels and steam generators may require special and highly unusual transportation arrangements if they are transported overland. Special huge road transportation vehicles, some capable of moving no more than three miles an hour may disrupt highway uses in large areas over several weeks as they transported conventional reactor steam generators and pressure vessels to reactor sites. In contrast, small reactor cores may be moved by trucks or by rail as ordinary freight. In areas where water shortages represent acute problems, small reactor access to reliable water supplies is unnecessary. Air cooling will enable small reactors to operate with out a reliable water supply. Himadri Banerji 2nd Presented by Dr. Annual Nuclear Power June 21st to 24th 2011 Singapore 32
  • 33. The cost of the electrical transmission system that connects the NPP to the grid Small reactor clusters located at recycled coal fire power plant locations potentially have greatly simplified grid connections. Not only can they be located near to the cities they are intended to serve, but grid hook-up is facilitated by existing transformer farms, and grid connections. Because they can be located close to served cities new transmission lines will not cover long distances, thus lowering grid expansion costs. Large reactors may require new transmission lines that are hundreds of miles long, in order to move surplus electricity to market. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 33
  • 34. Small reactor clusters located at recycled coal fire power plant Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 34
  • 35. Lost Opportunities for Combining Cycles and Improving Efficiencies In addition to the above savings, and potential savings mentioned above there are other potential savings that may be available with small reactors. For example, with advanced nuclear technology, for example molten salt reactors, combined Rankine (steam) and Brayton (gas) cycles are possible. A bottoming desalinization cycle could be offered to the system, thus offering formidable efficiency from small reactor packages. A high temperature reactor can provide top cycle heat for industrial processes, as well as producing middle cycle electricity generation, and bottom cycle heat for electrical generation. By adding a second generating cycle, small reactors can lower their electrical generation costs. Desalination would add a further revenue stream from the reactors operation through the sale of portable water.Nuclear Power June 21st2nd Presented by Dr. Himadri Banerji Annual to 24th 2011 Singapore 35
  • 36. Benefits in Risk Management By shifting to Small Reactors Shifts from conventional nuclear technology, to some advanced nuclear technologies, also offer significant potential savings. ‘Some advanced technology savings are available to both large and small nuclear power plants, but the flexibility of small NPPs may mean that at least in certain situations Small advanced nuclear power plants may offer very significant potential savings in comparison to large conventional NPPs. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 36
  • 37. State of Development Three main options are being pursued: 1.Light water reactors, 2.Fast neutron reactors and also 3.Graphite-moderated high temperature reactors. The first has the lowest technological risk, but the second (FNR) can be smaller, simpler and with longer operation before refuelling. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 37
  • 38. A 2009 assessment by the IAEA under its Innovative Nuclear Power Reactors & Fuel Cycle (INPRO) program concluded that There could be 96 small modular reactors (SMRs) in operation around the world by 2030 in its 'high' case, and 43 units in the 'low' case, none of them in the USA. Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 38
  • 39. Status of Development of Small Reactors Presented by Dr. Himadri Banerji 2nd Annual Nuclear Power June 21st to 24th 2011 Singapore 39
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