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COMBINE HARVESTER
COMBINE HARVESTER ?
Is a machine which harvests the grain crops by comprising the three separate
operation activities of harvesting.
Those are:
1. Reaping { Harvesting }
2. Threshing
3. Winnowing
these above 3 operations are combined to form a single process in the combine
harvester.
COMBINE HARVESTER IS USED FOR WHICH CROPS?
 This is used for the crops whose seeds or edible part is at the top of the plant
(grains) and the below part which is discarded or left in the field as it is
inedible (chaff).
 Crops like : Paddy, wheat, oats, barley, corn, rye, sorghum, linseed, sunflower,
canola and soybean.
TYPES
Source of
Power
• Self-propelled type
• PTO-Operated/
Mount type
Means of
movement
• Wheel type
• Crawler type
ACCORDING TO THE SOURCE OF POWER USED
1. Self-propelled type
2. PTO operated type/ mount type
SELF-PROPELLED TYPE
PTO OPERATED TYPE/ MOUNT TYPE
ACCORDING TO THE MOVEMENT
1. Wheel type
2. Crawler type
WHEEL TYPE
CRAWLER TYPE
FUNCTION OF COMBINE HARVESTER
Feeding the
standing crop to
the cutter bar with
the help of reel
Cutting the crop
Feeding the crop
to threshing unit
Threshing the crop
Separating the
husk from grains
Cleaning the
grains
Conveying and
storing the grain
HOW DOES IT WORKS ?
1.Standing crop
2.Reel
3.Cutter bar
4.Conveyor
5.Threshing drum
6.Sieves
7.Straw walkers
8.Unloader
9.Straw spreader
STANDING CROP
 Crops are gathered in by the header at the front, which has a pair of sharp
pincers called crop dividers at either end.
 The wider the header, the faster and more efficiently a harvester can cut a
field.
 Different headers are used for cutting different crops
 The header is often hydraulically powered and can be raised, lowered, and
angled in different ways from the cab.
REEL { PICKUP REEL }
 This is the first part to touch the standing grain, it holds the grain against the
knife.
 It is a slowly rotating wheel pushes the crops down toward the cutter.
 The reel has horizontal bars called bats and vertical teeth or tines to grip the
plant stalks.
CUTTER BAR
 Cutter bar runs the entire length of the header underneath the reel.
 Its teeth (sometimes called mowing fingers) open and close repeatedly to cut
off the crops at their base along a ground level.
CONVEYOR
 Behind the cutter bar, the cut crops are fed toward the center by spinning
augurs (screws) and travel up a conveyor to the processing mechanism inside
the main part of the combine.
 It simply does the lifting mechanism of the chaffed plant towards the
threshing unit.
THRESHING UNIT
 A threshing drum beats the cut crops to break and shake the grains away
from their stalks.
 Threshing removes the grain or seed from the head or pod.
SIEVES
 The crop or threshed material is made to pass through the sieve or separator
chamber below to this seed collector or storage is present.
 The sieves plates keep on shaking so does a seeds to separate and fall down
through sieves.
 The grains fall through sieves into a collecting tank below.
STRAW WALKERS
 The straw(unwanted material) passes along conveyors called straw
walkers toward the back of the machine.
 In some machines the straw are passed through the chaffer machine to cut
the inedible part into smaller pieces.
 Then passed to the chaffer extension or straw spreader
UNLOADER
 When the grain tank is full, a tractor with a trailer on the back pulls alongside
the combine.
 The grain is carried up from the tank by an elevator and shoots out of a side
pipe (sometimes called the unloader) into the trailer.
 The unloader pipe height can be adjusted.
STRAW SPREADER
 The unwanted straw chaff tumbles from the back of the machine. Some
combines have a rotating spreader mechanism that throws the straw over a
wide area.
 Sometimes the straw is baled up by a baling machine and used for animal
bedding.
BEFORE OPERATING COMBINE HARVESTER
Before operating the combine harvester in field we should check the followings
in the field:
 Field condition
 Crop condition
 Moisture content
 Height of cutting
IDEAL REQUIREMENT’S OF A PERFECT
COMBINE HARVESTER
1. Less broken grains
2. No grain loss on the ground at the cutter bar end
3. No grain losses at the back end of the harvesting unit
4. No un-thrashed grain
5. Should give clean grains
6. Machine should be capable of operation on crop even with higher moisture content
7. Machine should be capable of working on various crops
8. Easy to operate
9. Easy to maintain
10. Should consume less fuel
CONSTRAINTS OF USING THE COMBINE HARVESTER
IN INDIA
 The constraints can be classified or divided into four groups they are:
1. Farmer constraints
2. Farm constraints
3. Crop constraints
4. Equipment's constraints
FARMER CONSTRAINTS
 Low income
 Low investing capacity
 Reluctance to change traditional methods
 Poor mechanical aptitude
FARMER CONSTRAINTS
 Small farm holdings
 Small plots with high bunds
 Inadequate ground support for harvesting equipments
 Lack of access road to the fields
CROP CONSTRAINTS
 High moisture content at harvesting time
 Uneven ripening
 Severe lodging and high shattering tendency of local variety
 Low grain / panicle-straw ratio
EQUIPMENT'S CONSTRAINTS
 Lack of functionality of machines regarding operation and maintainance skills
 Difficult to change the operational practices of farmers for operating
indigenous tools
 High cost of imported equipments
PADDY COMBINE HARVESTER
SUGARCANE COMBINE HARVESTER
SOYBEAN COMBINE HARVESTER
MAIZE COMBINE HARVESTER
MANUFACTURING COMPANIES OF COMBINE
HARVESTERS
 TAFE
 MAHINDRA
 JOHN DEERE
 FORCE MOTORS
 RENAULT SONALIKA INTERNATIONAL
 SWARAJ
 EICHER MOTORS
 STANDARD
MINI COMBINE HARVESTER
PADDY MINI COMBINE HARVSTER SUGARCANE MINI COMBINE HARVESTER
FEATURES OF MINI COMBINED HARVESTER
 Light weight, low ground pressure and reliable field moving
 Stable quality for special harvester gearbox
 Easy to maintain
 Convenient to operate
 Suitable for hilly land and small field
 Less cost and consumes less fuel than combine harvesters
THANK YOU
Submitted to
Dr. JANARDAN KAMBALE
ASST. Prof Dept. of Agricultural
Engineering

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Combined harvester

  • 2. COMBINE HARVESTER ? Is a machine which harvests the grain crops by comprising the three separate operation activities of harvesting. Those are: 1. Reaping { Harvesting } 2. Threshing 3. Winnowing these above 3 operations are combined to form a single process in the combine harvester.
  • 3. COMBINE HARVESTER IS USED FOR WHICH CROPS?  This is used for the crops whose seeds or edible part is at the top of the plant (grains) and the below part which is discarded or left in the field as it is inedible (chaff).  Crops like : Paddy, wheat, oats, barley, corn, rye, sorghum, linseed, sunflower, canola and soybean.
  • 4. TYPES Source of Power • Self-propelled type • PTO-Operated/ Mount type Means of movement • Wheel type • Crawler type
  • 5. ACCORDING TO THE SOURCE OF POWER USED 1. Self-propelled type 2. PTO operated type/ mount type
  • 7. PTO OPERATED TYPE/ MOUNT TYPE
  • 8. ACCORDING TO THE MOVEMENT 1. Wheel type 2. Crawler type
  • 11. FUNCTION OF COMBINE HARVESTER Feeding the standing crop to the cutter bar with the help of reel Cutting the crop Feeding the crop to threshing unit Threshing the crop Separating the husk from grains Cleaning the grains Conveying and storing the grain
  • 12. HOW DOES IT WORKS ?
  • 13. 1.Standing crop 2.Reel 3.Cutter bar 4.Conveyor 5.Threshing drum 6.Sieves 7.Straw walkers 8.Unloader 9.Straw spreader
  • 14. STANDING CROP  Crops are gathered in by the header at the front, which has a pair of sharp pincers called crop dividers at either end.  The wider the header, the faster and more efficiently a harvester can cut a field.  Different headers are used for cutting different crops  The header is often hydraulically powered and can be raised, lowered, and angled in different ways from the cab.
  • 15. REEL { PICKUP REEL }  This is the first part to touch the standing grain, it holds the grain against the knife.  It is a slowly rotating wheel pushes the crops down toward the cutter.  The reel has horizontal bars called bats and vertical teeth or tines to grip the plant stalks.
  • 16. CUTTER BAR  Cutter bar runs the entire length of the header underneath the reel.  Its teeth (sometimes called mowing fingers) open and close repeatedly to cut off the crops at their base along a ground level.
  • 17. CONVEYOR  Behind the cutter bar, the cut crops are fed toward the center by spinning augurs (screws) and travel up a conveyor to the processing mechanism inside the main part of the combine.  It simply does the lifting mechanism of the chaffed plant towards the threshing unit.
  • 18. THRESHING UNIT  A threshing drum beats the cut crops to break and shake the grains away from their stalks.  Threshing removes the grain or seed from the head or pod.
  • 19. SIEVES  The crop or threshed material is made to pass through the sieve or separator chamber below to this seed collector or storage is present.  The sieves plates keep on shaking so does a seeds to separate and fall down through sieves.  The grains fall through sieves into a collecting tank below.
  • 20. STRAW WALKERS  The straw(unwanted material) passes along conveyors called straw walkers toward the back of the machine.  In some machines the straw are passed through the chaffer machine to cut the inedible part into smaller pieces.  Then passed to the chaffer extension or straw spreader
  • 21. UNLOADER  When the grain tank is full, a tractor with a trailer on the back pulls alongside the combine.  The grain is carried up from the tank by an elevator and shoots out of a side pipe (sometimes called the unloader) into the trailer.  The unloader pipe height can be adjusted.
  • 22. STRAW SPREADER  The unwanted straw chaff tumbles from the back of the machine. Some combines have a rotating spreader mechanism that throws the straw over a wide area.  Sometimes the straw is baled up by a baling machine and used for animal bedding.
  • 23.
  • 24. BEFORE OPERATING COMBINE HARVESTER Before operating the combine harvester in field we should check the followings in the field:  Field condition  Crop condition  Moisture content  Height of cutting
  • 25. IDEAL REQUIREMENT’S OF A PERFECT COMBINE HARVESTER 1. Less broken grains 2. No grain loss on the ground at the cutter bar end 3. No grain losses at the back end of the harvesting unit 4. No un-thrashed grain 5. Should give clean grains 6. Machine should be capable of operation on crop even with higher moisture content 7. Machine should be capable of working on various crops 8. Easy to operate 9. Easy to maintain 10. Should consume less fuel
  • 26. CONSTRAINTS OF USING THE COMBINE HARVESTER IN INDIA  The constraints can be classified or divided into four groups they are: 1. Farmer constraints 2. Farm constraints 3. Crop constraints 4. Equipment's constraints
  • 27. FARMER CONSTRAINTS  Low income  Low investing capacity  Reluctance to change traditional methods  Poor mechanical aptitude
  • 28. FARMER CONSTRAINTS  Small farm holdings  Small plots with high bunds  Inadequate ground support for harvesting equipments  Lack of access road to the fields
  • 29. CROP CONSTRAINTS  High moisture content at harvesting time  Uneven ripening  Severe lodging and high shattering tendency of local variety  Low grain / panicle-straw ratio
  • 30. EQUIPMENT'S CONSTRAINTS  Lack of functionality of machines regarding operation and maintainance skills  Difficult to change the operational practices of farmers for operating indigenous tools  High cost of imported equipments
  • 35. MANUFACTURING COMPANIES OF COMBINE HARVESTERS  TAFE  MAHINDRA  JOHN DEERE  FORCE MOTORS  RENAULT SONALIKA INTERNATIONAL  SWARAJ  EICHER MOTORS  STANDARD
  • 37. PADDY MINI COMBINE HARVSTER SUGARCANE MINI COMBINE HARVESTER
  • 38. FEATURES OF MINI COMBINED HARVESTER  Light weight, low ground pressure and reliable field moving  Stable quality for special harvester gearbox  Easy to maintain  Convenient to operate  Suitable for hilly land and small field  Less cost and consumes less fuel than combine harvesters
  • 39. THANK YOU Submitted to Dr. JANARDAN KAMBALE ASST. Prof Dept. of Agricultural Engineering