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The Theory of Constraints Now that we know the Goal, how do we use it to improve our system? 8/27/04 Paul A. Jensen Operations Research Models and Methods Copyright 2004 - All rights reserved
The Theory of Constraints ,[object Object],[object Object],[object Object],[object Object],[object Object]
Step 1:  Identify the system’s constraint(s). ,[object Object],[object Object],[object Object],[object Object]
Step 2:  Decide how to exploit the system’s constraint(s). ,[object Object],[object Object]
Step 3: Subordinate everything else to the decisions of Step 2 ,[object Object],[object Object],[object Object]
Step 4:  Elevate the system’s constraint(s). ,[object Object],[object Object],[object Object]
Step 5:  If a constraint is broken in Step 4, go back to Step 1. ,[object Object]
Summary:  The Theory of Constraints ,[object Object],[object Object],[object Object],[object Object],[object Object]
Application in Manufacturing
Step 1:  Identify the system’s constraint(s). ,[object Object],[object Object],[object Object],[object Object]
To Identify the Resource Constraint ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Compute the loads and compare with capacities. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Step 2:  Decide how to exploit the system’s constraint(s).
Exploiting the constraint ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What and how much to produce? ,[object Object],[object Object]
Calculate Solution ,[object Object],[object Object],[object Object]
Step 3:  Subordinate everything else to the decisions of Step 2.
Subordinating Production ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Step 4:  Elevate the system’s constraint(s). ,[object Object],[object Object],[object Object]
Step 5:  If a constraint is broken in Step 4, go back to Step 1. ,[object Object],[object Object]
Say we add another machine of type B. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Summary:  The Theory of Constraints ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Theory of constraint

  • 1. The Theory of Constraints Now that we know the Goal, how do we use it to improve our system? 8/27/04 Paul A. Jensen Operations Research Models and Methods Copyright 2004 - All rights reserved
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. Step 2: Decide how to exploit the system’s constraint(s).
  • 15.
  • 16.
  • 17.
  • 18. Step 3: Subordinate everything else to the decisions of Step 2.
  • 19.
  • 20.
  • 21.
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  • 23.