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SEMINARON
POLYFUSE
SUBMITTED TO:
Mr. KULDEEP
BHARDWAJ
Mr. DINESH TIWARI
SUBMITTED
BY:
SACHIN SINGH
1304620015
EE 3rd YEAR
CONTENT
 Introduction
 Construction
 Principle of Operation
 Types of Polyfuses
 Advantage Over Conventional Fuses
 Applications of Polyfuse
 Conclusion
INTRODUCTION
Basically a Thermistor
Polymeric Positive Temperature Coefficient
(PPTC)
 A new standard for circuit protection
 Self Resettable
A series element in a circuit
CONSTRUCTION
 Polyfuse circuit protection devices are made from a
composite of semi-crystalline polymer and conductive
particles.
 At normal temperature, the conductive particles form
low-resistance networks in the polymer.
 While cool, the polymer is in a crystalline state, with
the carbon forced into the regions between crystals,
forming many conductive chains.
 The increase in volume during melting of the crystalline
phase separates the conductive particles resulting in a
large non-linear increase in the resistance of the device.
PRINCIPLE OF OPERATION
 As the device heats, the polymer will expand, changing
from a crystalline into an amorphous state.
 The expansion separates the carbon particles and
breaks the conductive pathways, causing the resistance
of the device to increase.
This will cause the device to heat faster and expand more,
further raising the resistance. This increase in resistance
substantially reduces the current in the circuit.
 When power is removed, the heating due to the holding
current will stop and the PPTC device will cool.
 As the device cools, it regains its original crystalline
structure and returns to a low resistance state where it
can hold the current as specified for the device.
OPERATING
CHARACTERISTICS
Typical Resistance Recoveryafter a Trip Event
Figure shows typical behavior of a PolySwitch device that is
tripped and then allowed to cool.
This figure illustrates how, even after a no. of hours, the device
resistance is still greater than the initial resistance.
Over an extended period of time, device resistance will
continue to fall and will eventually approach initial resistance.
OPERATING PARAMETERS
 Initial Resistance
 Operating Voltage
 Holding Current
 Trip Current
 Time to Trip
 Tripped State
 Leakage Current
Power Dissipation
HOLDAND TRIP CURRENT AS A FUNCTION
OF TEMPERATURE
TYPES OF POLYFUSES
Surface Mount Resettable Fuses
Radial-Leaded Resettable Fuses
Battery Strap Resettable Fuses
ADVANTAGE OVER
CONVENTIONAL FUSE
Over current protection.
Low base resistance.
Automatic resettability.
Short time to trip.
No arching during faulty situations.
Small dimensions and compact designs.
Withstand mechanical shocks and vibrations.
Life time- up to 10 times longer.
APPLICATION OF POLYFUSE
Speaker Protection
Battery Protection
Transformer protection
Protection of Electrical Equipments
Protection of Computer Peripherals
Automobiles, Industrial Control
CONCLUSION
Self Resettable Device
Compact
Low Resistance
Fast Trip Time
Ideal for low cost over current protection
Ideal for Low Voltage A.C & D.C
thank
you

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polyfuse

  • 1. SEMINARON POLYFUSE SUBMITTED TO: Mr. KULDEEP BHARDWAJ Mr. DINESH TIWARI SUBMITTED BY: SACHIN SINGH 1304620015 EE 3rd YEAR
  • 2. CONTENT  Introduction  Construction  Principle of Operation  Types of Polyfuses  Advantage Over Conventional Fuses  Applications of Polyfuse  Conclusion
  • 3. INTRODUCTION Basically a Thermistor Polymeric Positive Temperature Coefficient (PPTC)  A new standard for circuit protection  Self Resettable A series element in a circuit
  • 4. CONSTRUCTION  Polyfuse circuit protection devices are made from a composite of semi-crystalline polymer and conductive particles.  At normal temperature, the conductive particles form low-resistance networks in the polymer.  While cool, the polymer is in a crystalline state, with the carbon forced into the regions between crystals, forming many conductive chains.
  • 5.  The increase in volume during melting of the crystalline phase separates the conductive particles resulting in a large non-linear increase in the resistance of the device.
  • 6. PRINCIPLE OF OPERATION  As the device heats, the polymer will expand, changing from a crystalline into an amorphous state.  The expansion separates the carbon particles and breaks the conductive pathways, causing the resistance of the device to increase.
  • 7. This will cause the device to heat faster and expand more, further raising the resistance. This increase in resistance substantially reduces the current in the circuit.
  • 8.  When power is removed, the heating due to the holding current will stop and the PPTC device will cool.  As the device cools, it regains its original crystalline structure and returns to a low resistance state where it can hold the current as specified for the device.
  • 10. Typical Resistance Recoveryafter a Trip Event Figure shows typical behavior of a PolySwitch device that is tripped and then allowed to cool. This figure illustrates how, even after a no. of hours, the device resistance is still greater than the initial resistance. Over an extended period of time, device resistance will continue to fall and will eventually approach initial resistance.
  • 11. OPERATING PARAMETERS  Initial Resistance  Operating Voltage  Holding Current  Trip Current  Time to Trip  Tripped State  Leakage Current Power Dissipation
  • 12. HOLDAND TRIP CURRENT AS A FUNCTION OF TEMPERATURE
  • 13. TYPES OF POLYFUSES Surface Mount Resettable Fuses Radial-Leaded Resettable Fuses Battery Strap Resettable Fuses
  • 14. ADVANTAGE OVER CONVENTIONAL FUSE Over current protection. Low base resistance. Automatic resettability. Short time to trip. No arching during faulty situations. Small dimensions and compact designs. Withstand mechanical shocks and vibrations. Life time- up to 10 times longer.
  • 15. APPLICATION OF POLYFUSE Speaker Protection Battery Protection Transformer protection Protection of Electrical Equipments Protection of Computer Peripherals Automobiles, Industrial Control
  • 16. CONCLUSION Self Resettable Device Compact Low Resistance Fast Trip Time Ideal for low cost over current protection Ideal for Low Voltage A.C & D.C