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DESIGN AND DEVELOPMENT OF ULTRA LOW

HEAD SIMPLE REACTION WATER TURBINE


               Student: Abhijit Date

       Supervisor: Prof. Aliakbar Akbarzadeh
Motivation for research
   • Growing energy demand
   • Growing CO2 emission (global warming)
   • World Hydropower potential survey published in
     Hydropower & Dams World Atlas 2001 & 2005
   World Hydropower scenario (HDW Atlas 2005)
        – Technically exploitable potential 16000 TWh/year
        – Economically exploitable potential 8800 TWh/year
        – Present hydro power generation 2840 TWh/year
        – World electricity production 18580 TWh/year
TWh – Trillion Watt Hour
Hydropower is strategically important worldwide

Actual generation in 2005    Technically exploitable potential

− North America 675 TWh/yr   – North America 3000 TWh/yr

− South America 596 TWh/yr   – South America 3010 TWh/yr

− Europe 705 TWh/yr          – Europe 2714 TWh/yr

− Asia 717 TWh/yr            – Asia 5259 TWh/yr

− Australia 15 TWh/yr        – Australia 100 TWh/yr

− New Zealand 23 TWh/yr      – New Zealand 37 TWh/yr
Aim of this research project is to develop
    a low cost water turbine for producing
    electricity from ultra low head water
    sources.

Objectives:
–   To investigate the simple reaction water turbine to improve its
    performance

–   To develop a simple design which would allow use of common
    and easily available material
Ultra Low head potentials (small rivers, streams, creeks,
    canals) are worth exploring which will not have any adverse
    effect on the surrounding environment.

–   Low-head energy sources have a low specific energy, which
    requires large and expensive machines which can handle large
    volumetric flow rate.

–   Conventional hydro turbines such as Kaplan, Francis and Pelton
    are expensive for micro-hydro installations and are not
    economically suitable for ultra low head micro-hydro applications.

–   A simple hydro-machine which can be locally manufactured and
    installed (i.e. simple design) with very low cost is needed.
Turbine selection table
Groups of impulse and reaction turbines
                                             (Resource: Micro-hydro Design Manual, by Adam Harvey)
                                     Head (meter of water head)
 Turbine Type    High (>100m)         Medium               Low                   Ultra low
                                   (20m to 100m)        (5m to 20m)              ( < 5m)
                                      Pelton                                    Crossflow
                                                      Multi-Jet Pelton
                     Pelton            Turgo                                     (Banki)
    Impulse                                             Crossflow
                     Turgo           Crossflow                               (Low efficiency and
                                                          (Banki)               medium cost)
                                      (Banki)

                                      Francis              Kaplan                 Kaplan
   Reaction                                                                  (High efficiency and
                                      Kaplan              Propeller               High cost)




Pelton Rotor    Turgo Rotor      Francis Rotor      Kaplan Rotor            Crossflow Rotor
Simple reaction water turbine also known as
Garden Sprinkler   Hero’s turbine or Barkers mill is the most
                   simplest reaction turbine.

                   Simple reaction water turbine and a garden
                   water sprinkler works on same reaction
                   principle.

                   The drawbacks of Barkers mill design are:

                   –         Power is lost due to air drag.

                   –         Power is also lost due to high fluid
                             velocity in the arms.



                       Barkers Water Mill
The “split reaction water turbine” design developed from this
research has been influenced by design of the Savonius wind
                             turbine

                      Savonius wind turbine
Steps to build a split reaction water turbine
Prototype 1: Split reaction water turbine
(turbine diameter 255mm, total exit nozzle area 0.00127m2)
Prototype 2: Split reaction water turbine
(turbine diameter 125mm, total exit nozzle area 0.00127m2)
Water Turbine Test Unit

                                                   Electric Generator
                              Pressure                 (D.C. Motor)
                               Gauge
           Tachometer




                                                     Water Turbine



                                  Flow meter




Flow Controller
Frequency controller              Water Pump
   for water pump
electrical power input
Hydraulic input power control and measurement
                            .
              Input power = mgH

                                              gH = Gauge
                                           pressure reading in
                                                  kPa




                                                .
                                           m = mass flow rate
                                                (kg/sec)

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Poster seminar 1 17

  • 1. DESIGN AND DEVELOPMENT OF ULTRA LOW HEAD SIMPLE REACTION WATER TURBINE Student: Abhijit Date Supervisor: Prof. Aliakbar Akbarzadeh
  • 2. Motivation for research • Growing energy demand • Growing CO2 emission (global warming) • World Hydropower potential survey published in Hydropower & Dams World Atlas 2001 & 2005 World Hydropower scenario (HDW Atlas 2005) – Technically exploitable potential 16000 TWh/year – Economically exploitable potential 8800 TWh/year – Present hydro power generation 2840 TWh/year – World electricity production 18580 TWh/year TWh – Trillion Watt Hour
  • 3. Hydropower is strategically important worldwide Actual generation in 2005 Technically exploitable potential − North America 675 TWh/yr – North America 3000 TWh/yr − South America 596 TWh/yr – South America 3010 TWh/yr − Europe 705 TWh/yr – Europe 2714 TWh/yr − Asia 717 TWh/yr – Asia 5259 TWh/yr − Australia 15 TWh/yr – Australia 100 TWh/yr − New Zealand 23 TWh/yr – New Zealand 37 TWh/yr
  • 4. Aim of this research project is to develop a low cost water turbine for producing electricity from ultra low head water sources. Objectives: – To investigate the simple reaction water turbine to improve its performance – To develop a simple design which would allow use of common and easily available material
  • 5. Ultra Low head potentials (small rivers, streams, creeks, canals) are worth exploring which will not have any adverse effect on the surrounding environment. – Low-head energy sources have a low specific energy, which requires large and expensive machines which can handle large volumetric flow rate. – Conventional hydro turbines such as Kaplan, Francis and Pelton are expensive for micro-hydro installations and are not economically suitable for ultra low head micro-hydro applications. – A simple hydro-machine which can be locally manufactured and installed (i.e. simple design) with very low cost is needed.
  • 6. Turbine selection table Groups of impulse and reaction turbines (Resource: Micro-hydro Design Manual, by Adam Harvey) Head (meter of water head) Turbine Type High (>100m) Medium Low Ultra low (20m to 100m) (5m to 20m) ( < 5m) Pelton Crossflow Multi-Jet Pelton Pelton Turgo (Banki) Impulse Crossflow Turgo Crossflow (Low efficiency and (Banki) medium cost) (Banki) Francis Kaplan Kaplan Reaction (High efficiency and Kaplan Propeller High cost) Pelton Rotor Turgo Rotor Francis Rotor Kaplan Rotor Crossflow Rotor
  • 7. Simple reaction water turbine also known as Garden Sprinkler Hero’s turbine or Barkers mill is the most simplest reaction turbine. Simple reaction water turbine and a garden water sprinkler works on same reaction principle. The drawbacks of Barkers mill design are: – Power is lost due to air drag. – Power is also lost due to high fluid velocity in the arms. Barkers Water Mill
  • 8. The “split reaction water turbine” design developed from this research has been influenced by design of the Savonius wind turbine Savonius wind turbine
  • 9. Steps to build a split reaction water turbine
  • 10. Prototype 1: Split reaction water turbine (turbine diameter 255mm, total exit nozzle area 0.00127m2)
  • 11. Prototype 2: Split reaction water turbine (turbine diameter 125mm, total exit nozzle area 0.00127m2)
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. Water Turbine Test Unit Electric Generator Pressure (D.C. Motor) Gauge Tachometer Water Turbine Flow meter Flow Controller Frequency controller Water Pump for water pump electrical power input
  • 17. Hydraulic input power control and measurement . Input power = mgH gH = Gauge pressure reading in kPa . m = mass flow rate (kg/sec)