Venza-2009-2GR-FE.pdf

2009 ENGINE
Engine Mechanical (2GR-FE) - Venza
ENGINE
ON-VEHICLE INSPECTION
1. INSPECT ENGINE COOLANT
a. See COOLING SYSTEM
2. INSPECT ENGINE OIL
a. See LUBRICATION SYSTEM
3. INSPECT BATTERY
a. See ON-VEHICLE INSPECTION
4. INSPECT AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
a. Remove the air cleaner cap sub-assembly (See REMOVAL ).
b. Remove the air cleaner filter element sub-assembly.
c. Visually check that the air cleaner filter is not excessively damaged or oily. If necessary, replace
the air cleaner filter.
HINT:
l If there is any dirt or a blockage in the air cleaner filter element sub-assembly, clean it with
compressed air.
l If any dirt or a blockage remains even after cleaning the air cleaner filter element sub-
assembly with compressed air, replace it.
d. Install the air cleaner filter element sub-assembly.
e. Install the air cleaner cap sub-assembly (See INSTALLATION ).
5. INSPECT V-RIBBED BELT
6. INSPECT V-RIBBED BELT TENSIONER ASSEMBLY
a. Remove the V-ribbed belt (See ON-VEHICLE INSPECTION).
b. Check that nothing is caught in the tensioner by turning it clockwise and counterclockwise. If a
malfunction exists, replace the tensioner.
c. Install the V-ribbed belt (See INSTALLATION).
7. INSPECT SPARK PLUG
8. INSPECT VALVE LASH ADJUSTER NOISE
a. Rev up the engine several times. Check that the engine does not emit unusual noises.
If unusual noises occur, warm up the engine and idle it for over 30 minutes. Then perform the
2009 Toyota Venza
2009 ENGINE Engine Mechanical (2GR-FE) - Venza
2009 Toyota Venza
domingo, 8 de diciembre de 2019 11:42:00 p. m. Page 1 © 2011 Mitchell Repair Information Company, LLC.

preceding inspection.
HINT:
If any defects or problems are found during the preceding inspection, perform lash adjuster
inspection (See INSPECTION).
9. INSPECT IGNITION TIMING
a. Warm up and stop the engine.
HINT:
A warmed up engine should have an engine coolant temperature of over 80°C (176°F), an engine
oil temperature of 60°C (140°F), and the engine speed should be stabilized.
b. When using the Techstream:
Check the ignition timing.
1. Connect the Techstream to the DLC3.
2. Start the engine and run it at idle.
3. Turn the Techstream main switch on.
4. Enter the following menus: Powertrain / Engine / Data List / IGN Advance.
Standard ignition timing:
7 to 24° BTDC at idle
HINT:
Refer to the Techstream operator's manual for further details.
5. Check that the ignition timing advances immediately when the engine speed is increased.
6. Enter the following menus: Powertrain / Engine / Active Test / Connect the TC and TE1.
7. Monitor IGN Advance.
8. Perform the Active Test.
NOTE: l Check the ignition timing with the cooling fans off.
l Turn off all electrical systems and the A/C.
l When checking the ignition timing, the transaxle should be
in neutral or park.
2009 Toyota Venza

HINT:
c. When not using the Techstream:
1. Using SST, connect terminals 13 (TC) and 4 (CG) of the DLC3.
SST 09843-18040
Fig. 1: Identifying DLC3 Connector Terminals
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2. Remove the V-bank cover sub-assembly (See REMOVAL).
3. Connect the timing light tester probe to the ignition coil wire for No. 1 cylinder.
4. Check the ignition timing at idle.
NOTE: When checking the ignition timing, the transaxle should be in
neutral or park.
NOTE: l Confirm the terminal numbers before connecting them.
Connecting the wrong terminals can damage the engine.
l Check the ignition timing with the cooling fans off.
l Turn off all the electrical systems and the A/C.
l When checking the ignition timing, the transaxle should be
in neutral or park.
NOTE: Use a timing light that detects primary signals.
2009 Toyota Venza

HINT:
Run the engine at 1000 to 1300 rpm for 5 seconds, and then check that the engine rpm
returns to idle speed.
5. Disconnect terminals 13 (TC) and 4 (CG) of the DLC3.
6. Check the ignition timing at idle.
7. Confirm that the ignition timing advances immediately when the engine rpm is increased.
8. Remove the timing light from the engine.
9. Install the V-bank cover sub-assembly (See INSTALLATION).
10. INSPECT ENGINE IDLE SPEED
HINT:
b. Check the idle speed.
1. Connect the Techstream to the DLC3.
2. Start the engine and run it at idle.
3. Turn the Techstream main switch on.
4. Enter the following menus: Powertrain / Engine / Data List / Engine Speed.
5. Read the value displayed on the tester.
Standard idle speed:
600 to 700 rpm
HINT:
NOTE: When checking the ignition timing, the transaxle should be in
the neutral position.
NOTE: l Check the idle speed with the cooling fans off.
l Turn off all the electrical systems and the A/C.
l When checking the idle speed, the transaxle should be in
neutral or park.
2009 Toyota Venza

11. INSPECT COMPRESSION
HINT:
b. Remove the V-bank cover sub-assembly (See REMOVAL).
c. Remove the intake air surge tank assembly (See REMOVAL ).
d. Disconnect the injector connectors.
e. Remove the 6 ignition coils (See REMOVAL ).
f. Remove the 6 spark plugs (See REMOVAL ).
g. Check the cylinder compression pressure.
1. Insert a compression gauge into the spark plug hole.
2. While cranking the engine, measure the compression pressure.
Fig. 2: Measuring Compression Pressure
Standard compression pressure:
1.3 MPa (13 kgf/cm2 , 189 psi)
Minimum pressure:
0.98 MPa (10 kgf/cm2 , 142 psi)
Difference between each cylinder:
0.1 MPa (1.0 kgf/cm2 , 15 psi)
2009 Toyota Venza

3. If the cylinder compression is low, pour a small amount of engine oil into the cylinder
through the spark plug hole and inspect again.
HINT:
l If adding oil increases the compression, the piston rings and/or cylinder bore may be
worn or damaged.
l If pressure stays low, a valve may be stuck or seated improperly, or there may be
leakage in the gasket.
h. Install the 6 spark plugs (See INSTALLATION ).
i. Install the 6 ignition coils (See INSTALLATION ).
j. Connect the injector connectors.
k. Install the intake air surge tank assembly (See INSTALLATION ).
l. Install the V-bank cover sub-assembly (See INSTALLATION).
12. INSPECT CO/HC
HINT:
This check determines whether or not the idle CO/HC complies with regulations.
a. Start the engine.
b. Keep the engine speed at 2500 rpm for approximately 180 seconds.
c. Insert the CO/HC meter testing probe at least 40 cm (1.31 ft.) into the tailpipe during idle.
d. Immediately check CO/HC concentration during idle and when running at 2500 rpm.
HINT:
When performing the 2 mode (with the engine idling/ running at 2500 rpm) test, follow the
measurement order determined by applicable local regulations. If the CO/HC concentration does
not comply with the regulations, perform troubleshooting in the order given below.
1. Check for DTCs (See DTC CHECK / CLEAR ).
2. See the table below for possible causes, then inspect and correct the applicable causes if
necessary.
PROBLEM SYMPTOMS CHART
NOTE: l Always use a fully charged battery to obtain an engine
speed of 250 rpm or more.
l Check the compression pressure of the other cylinders in
the same way.
l This measurement must be done as quickly as possible.
CO HC Problem Cause
2009 Toyota Venza

DRIVE BELT
COMPONENTS
Normal High Rough idle
1. Faulty ignitions:
¡ Incorrect valve timing
¡ Fouled, shorted or improperly gapped
plugs
2. Incorrect valve clearance (valve lash adjuster)
3. Leaks in intake or exhaust valves
4. Leaks in cylinders
Low High
Rough idle (Fluctuating HC
reading)
1. Vacuum leaks:
¡ PCV hoses
¡ Intake manifold
¡ Throttle body assembly
¡ Brake booster line
2. Lean mixture causing misfire
High High
Rough idle (Black smoke
from exhaust)
1. Restricted air cleaner filter element sub-
assembly
2. Plugged PCV valve
3. Faulty SFI system:
¡ Faulty fuel pressure regulator
¡ Defective engine coolant temperature
sensor
¡ Defective mass air flow meter
¡ Faulty ECM
¡ Faulty injector assemblies
¡ Faulty throttle position sensor (built in
throttle body assembly)
2009 Toyota Venza

Fig. 3: Identifying Drive Belt Components
ON-VEHICLE INSPECTION
1. INSPECT V-RIBBED BELT
a. Check the belt for wear, cracks or other signs of damage.
If any of the following defects is found, replace the V-ribbed belt.
l The belt is cracked.
l The belt is worn out to the extent that the cords are exposed.
l The belt has chunks missing from the ribs.
2009 Toyota Venza

Fig. 4: Inspecting V-Ribbed Belt
b. Check that the belt fits properly in the ribbed grooves.
HINT:
Check with your hand to confirm that the belt has not slipped out of the groove on the bottom to the
pulley. If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt correctly.
Fig. 5: Checking Belt In Ribbed Grooves
REMOVAL
1. REMOVE FRONT WHEEL RH
2. REMOVE NO. 1 ENGINE UNDER COVER
3. SEPARATE FRONT FENDER LINER RH
4. REMOVE FRONT FENDER APRON RH
5. REMOVE V-RIBBED BELT
a. Release the V-ribbed belt tension by turning the V-ribbed belt tensioner counterclockwise, and
remove the V-ribbed belt from the V-ribbed belt tensioner.
b. While turning the V-ribbed belt tensioner counterclockwise, align with its holes, and then insert a 5
mm hexagon wrench into the holes to fix the V-ribbed belt tensioner.
2009 Toyota Venza

Fig. 6: Turning V-Ribbed Belt Tensioner
INSTALLATION
1. INSTALL V-RIBBED BELT
a. Install the V-ribbed belt.
Text in Illustration
ILLUSTRATION REFERENCE CHART
*1 Water Pump
*2 Idler
*3 Generator
*4 Crankshaft
*5 Tensioner
*6 A/C Compressor
2009 Toyota Venza

Fig. 7: Installing V-Ribbed Belt
b. Turn the V-ribbed belt tensioner counterclockwise and remove the 5 mm hexagon wrench.
c. After installing the V-ribbed belt, check that it fits properly in the ribbed grooves. Confirm that the
belt has not slipped out of the grooves on the bottom of the crank pulley by hand.
Fig. 8: Turning V-Ribbed Belt Tensioner
2. INSTALL FRONT FENDER APRON RH
3. INSTALL FRONT FENDER LINER RH
4. INSTALL NO. 1 ENGINE UNDER COVER
5. INSTALL FRONT WHEEL RH
2009 Toyota Venza

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)
CAMSHAFT
COMPONENTS
Fig. 9: Identifying Camshaft Replacement Components With Torque Specification (1 Of 9)
2009 Toyota Venza

2009 Toyota Venza

Fig. 13: Identifying Camshaft Components With Torque Specification (5 Of 9)
2009 Toyota Venza

2009 Toyota Venza

REMOVAL
2009 Toyota Venza

1. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD)
HINT:
See the steps from "Remove Engine Assembly with Transaxle" through "Remove Automatic Transaxle
Assembly" (See REMOVAL ).
2. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for AWD)
HINT:
3. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (See REMOVAL)
4. INSTALL ENGINE ON ENGINE STAND
5. REMOVE ENGINE HANGER (See REMOVAL)
6. REMOVE INTAKE AIR SURGE TANK ASSEMBLY (See REMOVAL )
7. REMOVE NO. 1 SURGE TANK STAY (See REMOVAL)
8. REMOVE THROTTLE BODY BRACKET (See REMOVAL)
9. REMOVE IGNITION COIL ASSEMBLY (See REMOVAL )
10. REMOVE NO. 2 ENGINE MOUNTING STAY RH (See REMOVAL)
11. REMOVE INTAKE MANIFOLD (See REMOVAL)
12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH (See REMOVAL)
13. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE (See REMOVAL)
14. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE (See DISASSEMBLY)
15. REMOVE NO. 2 MANIFOLD STAY (See REMOVAL )
16. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (See REMOVAL )
17. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (See REMOVAL)
18. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY (See REMOVAL)
19. REMOVE NO. 2 TIMING GEAR COVER (See REMOVAL)
20. REMOVE WATER PUMP PULLEY (See REMOVAL )
21. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY (See REMOVAL)
22. REMOVE RADIO SETTING CONDENSER (See REMOVAL)
23. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY (See REMOVAL)
24. REMOVE CRANKSHAFT POSITION SENSOR (See REMOVAL )
25. REMOVE NO. 1 OIL PIPE (See DISASSEMBLY)
26. REMOVE OIL PIPE (See DISASSEMBLY)
27. REMOVE CRANKSHAFT PULLEY (See REMOVAL)
28. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH (See DISASSEMBLY)
2009 Toyota Venza

29. REMOVE WATER INLET HOUSING (See DISASSEMBLY)
30. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) (See DISASSEMBLY)
31. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH (for Bank 2) (See DISASSEMBLY)
32. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY (See DISASSEMBLY)
33. REMOVE OIL STRAINER SUB-ASSEMBLY (See DISASSEMBLY)
34. REMOVE OIL PAN SUB-ASSEMBLY (See DISASSEMBLY)
35. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY (See REMOVAL )
36. REMOVE TIMING CHAIN CASE OIL SEAL (See REMOVAL )
37. SET NO. 1 CYLINDER TO TDC/COMPRESSION (See DISASSEMBLY)
38. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY (See DISASSEMBLY)
39. REMOVE CHAIN TENSIONER SLIPPER (See DISASSEMBLY)
40. REMOVE CHAIN SUB-ASSEMBLY (See DISASSEMBLY)
41. REMOVE IDLE SPROCKET ASSEMBLY (See DISASSEMBLY)
42. REMOVE CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1)
a. While raising the No. 2 chain tensioner assembly, insert a pin of 1.0 mm (0.0394 in.) diameter into
the hole to hold the No. 2 chain tensioner assembly.
Fig. 18: Inserting Pin Of Diameter In Hole To No 2 Chain Tensioner Assembly
b. Using SST to hold the hexagonal portion of each camshaft, loosen the flange bolts of the camshaft
timing gear assembly and the camshaft timing exhaust gear assembly RH.
SST 09922-10010
NOTE: l Be careful not to damage the cylinder head with SST.
l Do not loosen the other bolts. If any of the bolts is loosened,
replace the camshaft timing gear assembly and/or the camshaft
2009 Toyota Venza

Fig. 19: Holding Hexagonal Portion Of Camshaft
c. Remove the 2 bolts and the camshaft timing gear assembly together with the No. 2 chain.
43. REMOVE NO. 2 CHAIN TENSIONER ASSEMBLY
a. Remove the bolt and No. 2 chain tensioner assembly.
Fig. 20: Locating Bolt And No 2 Chain Tensioner Assembly
44. REMOVE CAMSHAFT BEARING CAP (for Bank 1)
a. Check that the camshafts are positioned as shown in the illustration.
timing exhaust gear assembly with a new one.
2009 Toyota Venza

Fig. 21: Identifying Camshaft Bearing Cap (Bank 1)
b. Uniformly loosen and remove the 8 bearing cap bolts in several steps and in the sequence shown in
the illustration.
Fig. 22: Locating Bearing Cap Bolts In Sequence
c. Uniformly loosen and remove the 12 bearing cap bolts in several steps and in the sequence shown
in the illustration.
d. Remove the 5 camshaft bearing caps.
NOTE: Uniformly loosen the bolts while keeping the camshaft level.
2009 Toyota Venza

45. REMOVE CAMSHAFT
a. Remove the camshaft.
46. REMOVE NO. 2 CAMSHAFT
a. Remove the No. 2 camshaft.
47. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY RH
a. Remove the camshaft housing sub-assembly RH by prying between the cylinder head and camshaft
housing sub-assembly RH with a screwdriver.
HINT:
Tape the screwdriver tip before use.
*1 Protective Tape
NOTE: Be careful not to damage the contact surfaces of the cylinder head and
camshaft housing sub-assembly RH.
2009 Toyota Venza

Fig. 24: Removing Camshaft Housing Sub-Assembly RH
48. REMOVE CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2)
a. While pushing down the No. 3 chain tensioner assembly, insert a pin of 1.0 mm (0.0394 in.)
diameter into the hole to hold the No. 3 chain tensioner assembly.
Fig. 25: Pushing No 3 Chain Tensioner Assembly
2009 Toyota Venza

b. Using SST to hold the hexagonal portion of each camshaft, loosen the flange bolts of the camshaft
timing gear assembly and the camshaft timing exhaust gear assembly LH.
SST 09922-10010
c. Remove the 2 bolts and the camshaft timing gear together with the No. 2 chain.
49. REMOVE NO. 3 CHAIN TENSIONER ASSEMBLY
a. Remove the bolt and No. 3 chain tensioner assembly.
Fig. 27: Locating Bolt And No 3 Chain Tensioner Assembly
50. REMOVE CAMSHAFT BEARING CAP (for Bank 2)
a. Check that the camshafts are positioned as shown in the illustration.
NOTE: l Be careful not to damage the cylinder head with SST.
l Do not loosen the other bolts. If any of the bolts is loosened,
replace the camshaft timing gear assembly and/or the camshaft
timing exhaust gear assembly with a new one.
2009 Toyota Venza

Fig. 28: Identifying Camshaft Bearing Cap (Bank 2)
b. Uniformly loosen and remove the 8 bearing cap bolts in several steps and in the sequence shown in
the illustration.
c. Uniformly loosen and remove the 13 bearing cap bolts in several steps and in the sequence shown
in the illustration.
d. Remove the 5 camshaft bearing caps.
NOTE: Uniformly loosen the bolts while keeping the camshaft level.
2009 Toyota Venza

53. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY LH
a. Remove the camshaft housing sub-assembly LH by prying between the cylinder head and camshaft
housing sub-assembly LH with a screwdriver.
HINT:
*1 Protective Tape
NOTE: Be careful not to damage the contact surfaces of the cylinder head and
camshaft housing sub-assembly LH.
2009 Toyota Venza

Fig. 31: Removing Camshaft Housing Sub-Assembly LH
INSTALLATION
1. INSTALL NO. 3 CAMSHAFT
a. Apply a light coat of engine oil to the No. 3 camshaft journals and camshaft housing sub-assembly
LH.
b. Install the No. 3 camshaft to the camshaft housing sub-assembly LH.
LH.
b. Install the No. 4 camshaft to the camshaft housing sub-assembly LH.
3. INSTALL CAMSHAFT BEARING CAP (for Bank 2)
a. Apply engine oil to the camshaft bearing caps.
b. Make sure of the marks and numbers on the camshaft bearing caps and place them in each proper
position and direction.
2009 Toyota Venza

Fig. 32: Installing Camshaft Bearing Cap (Bank 2)
c. Temporarily tighten the 8 bolts in the order shown in the illustration.
Fig. 33: Locating Bolts In Tightening Sequence
4. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH
a. Make sure that the valve rocker arm is installed as shown in the illustration.
*1 Valve Rocker Arm
*2 Lash Adjuster
*3 Valve Stem
*4 Valve Stem Cap
2009 Toyota Venza

Fig. 34: Identifying Valve Rocker Arm
b. Apply seal packing in a continuous line as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
3.5 to 4.5 mm (0.138 to 0.177 in.)
Fig. 35: Identifying Seal Packing
NOTE: l Remove any oil from the contact surface.
l Install the camshaft housing sub-assembly LH within 3 minutes.
l Do not start the engine for at least 2 hours after installing.
2009 Toyota Venza

c. Install the camshaft housing sub-assembly LH and tighten the 13 bolts in the order shown in the
illustration.
Fig. 36: Locating Bolts And Camshaft Housing Sub-Assembly LH
d. Tighten the 8 bolts in the order shown in the illustration.
NOTE: l When installing the camshaft housing sub-assembly LH, it is
necessary to correctly position the camshafts as shown in the
illustration. Failure to correctly position these parts may result
in damage due to contact between the pistons and valves. If a
camshaft is rotated with a piston at TDC, valve contact will
occur.
l If any of the bolts are loosened during installation, remove the
camshaft housing sub-assembly LH, clean the installation
surfaces, and reapply seal packing.
l If the camshaft housing sub-assembly LH is removed because
any of the bolts are loosened during installation, make sure that
the previously applied seal packing does not enter any oil
passages.
2009 Toyota Venza

5. INSTALL CAMSHAFT
a. Apply a light coat of engine oil to the camshaft journals and camshaft housing sub-assembly RH.
b. Install the camshaft to the camshaft housing sub-assembly RH.
RH.
b. Install the No. 2 camshaft to the camshaft housing sub-assembly RH.
7. INSTALL CAMSHAFT BEARING CAP (for Bank 1)
a. Apply engine oil to the camshaft bearing caps.
b. Make sure of the marks and numbers on the camshaft bearing caps and place them in each proper
position and direction.
Fig. 38: Installing Camshaft Bearing Cap (Bank 1)
c. Temporarily tighten the 8 bearing cap bolts in the order shown in the illustration.
2009 Toyota Venza

Fig. 39: Locating Bearing Cap Bolts In Tightening Sequence
8. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH
a. Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.
b. Apply seal packing in a continuous line as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
3.5 to 4.5 mm (0.138 to 0.177 in.)
*1 Valve Rocker Arm
*2 Lash Adjuster
*3 Valve Stem
*4 Valve Stem Cap
2009 Toyota Venza

Fig. 41: Identifying Seal Packing
c. Install the camshaft housing sub-assembly RH and tighten the 12 bolts in the order shown in the
illustration.
Fig. 42: Locating Bolts And Camshaft Housing Sub-Assembly RH
NOTE: l Remove any oil from the contact surface.
l Install the camshaft housing sub-assembly RH within 3 minutes.
l Do not start the engine for at least 2 hours after installing.
2009 Toyota Venza

d. Tighten the 8 bolts in the order shown in the illustration.
9. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY
a. Install the No. 3 chain tensioner assembly with the bolt.
b. While pushing in the tensioner, insert a pin of 1.0 mm (0.0394 in.) diameter into the hole to hold it.
NOTE: l When installing the camshaft housing RH, it is necessary to
correctly position the camshafts as shown in the illustration.
Failure to correctly position these parts may result in damage
due to contact between the pistons and valves. If a camshaft is
rotated with a piston at TDC, valve contact will occur.
l If any of the bolts are loosened during installation, remove the
camshaft housing sub-assembly RH, clean the installation
surfaces, and reapply seal packing.
l If the camshaft housing sub-assembly RH is removed because
any of the bolts are loosened during installation, make sure that
the previously applied seal packing does not enter any oil
passages.
2009 Toyota Venza

Fig. 44: Pushing Tensioner
10. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2)
a. Align the mark plates (yellow) with the timing marks of the camshaft timing gear assemblies as
shown in the illustration.
b. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.
c. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install
the camshaft timing gear assembly and camshaft timing exhaust gear LH with the No. 2 chain sub-
assembly installed.
*1 Timing Mark
*2 Mark Plate
2009 Toyota Venza

Fig. 45: Installing Camshaft Timing Gears And No 2 Chain (Bank 2)
d. Using SST to hold the hexagonal portion of each camshaft, tighten the flange bolts of the camshaft
timing gear assembly and the camshaft timing exhaust gear assembly LH.
SST 09922-10010
e. Remove the pin from the No. 3 chain tensioner assembly.
11. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY
a. Install the No. 2 chain tensioner assembly with the bolt.
2009 Toyota Venza

b. While pushing in the No. 2 chain tensioner assembly, insert a pin of 1.0 mm (0.0394 in.) diameter
into the hole to hold it.
Fig. 47: Pushing No 2 Chain Tensioner Assembly
12. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1)
a. Align the mark plates (yellow) with the timing marks of the camshaft timing gear assemblies as
b. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.
c. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install
the camshaft timing gear assembly and camshaft timing exhaust gear assembly with the No. 2 chain
sub-assembly installed.
*1 Timing Mark
*2 Mark Plate
2009 Toyota Venza

Fig. 48: Installing Camshaft Timing Gears And No 2 Chain (Bank 1)
d. Using SST to hold the hexagonal portion of each camshaft, tighten the flange bolts of the camshaft
timing gear assembly and the camshaft timing exhaust gear assembly RH.
SST 09922-10010
e. Remove the pin from the No. 2 chain tensioner assembly.
13. INSTALL IDLE SPROCKET ASSEMBLY (See REASSEMBLY)
14. INSTALL CHAIN SUB-ASSEMBLY (See REASSEMBLY)
15. INSTALL CHAIN TENSIONER SLIPPER (See REASSEMBLY)
2009 Toyota Venza

16. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY (See REASSEMBLY)
17. INSPECT VALVE TIMING (See REASSEMBLY)
18. INSTALL TIMING CHAIN CASE OIL SEAL (See INSTALLATION )
19. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY (See INSTALLATION )
20. INSTALL WATER INLET HOUSING (See REASSEMBLY)
21. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH (See REASSEMBLY)
22. INSTALL OIL PAN SUB-ASSEMBLY (See REASSEMBLY)
23. INSTALL OIL STRAINER SUB-ASSEMBLY (See REASSEMBLY)
24. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY (See REASSEMBLY)
25. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) (See REASSEMBLY)
26. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH (for Bank 2) (See REASSEMBLY)
27. INSTALL CRANKSHAFT PULLEY (See REASSEMBLY)
28. INSTALL NO. 1 OIL PIPE (See REASSEMBLY)
29. INSTALL OIL PIPE (See REASSEMBLY)
30. INSTALL CRANKSHAFT POSITION SENSOR (See INSTALLATION )
31. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY (See INSTALLATION)
32. INSTALL RADIO SETTING CONDENSER (See INSTALLATION)
33. INSTALL WATER PUMP PULLEY (See INSTALLATION )
34. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY (See INSTALLATION)
35. INSTALL NO. 2 TIMING GEAR COVER (See INSTALLATION)
36. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (See INSTALLATION)
37. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See INSTALLATION)
38. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )
39. INSTALL NO. 2 MANIFOLD STAY (See INSTALLATION )
40. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE (See REASSEMBLY)
41. INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE (See REASSEMBLY)
42. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (See INSTALLATION)
43. INSTALL INTAKE MANIFOLD (See INSTALLATION)
44. INSTALL NO. 2 ENGINE MOUNTING STAY RH (See INSTALLATION)
45. INSTALL IGNITION COIL ASSEMBLY (See INSTALLATION )
46. INSTALL THROTTLE BODY BRACKET (See INSTALLATION)
47. INSTALL NO. 1 SURGE TANK STAY (See INSTALLATION)
48. INSTALL INTAKE AIR SURGE TANK ASSEMBLY (See INSTALLATION )
49. INSTALL ENGINE HANGER (See INSTALLATION)
50. REMOVE ENGINE FROM ENGINE STAND
51. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (See INSTALLATION)
52. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD)
2009 Toyota Venza

HINT:
See the steps from "Install Automatic Transaxle Assembly" through "Install Engine Assembly with
Transaxle" (See INSTALLATION ).
53. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for AWD)
HINT:
CYLINDER HEAD GASKET
COMPONENTS
2009 Toyota Venza

Fig. 50: Identifying Cylinder Head Gasket Components With Torque Specification (1 Of 2)
2009 Toyota Venza

Fig. 51: Identifying Cylinder Head Gasket Components With Torque Specification (2 Of 2)
REMOVAL
2009 Toyota Venza

1. REMOVE CAMSHAFT
HINT:
See the steps from "Remove Automatic Transaxle Assembly" through "Remove Camshaft" (See
INSTALLATION ).
2. REMOVE NO. 2 CAMSHAFT (See REMOVAL)
3. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY RH (See REMOVAL)
4. REMOVE CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2) (See REMOVAL)
5. REMOVE NO. 3 CHAIN TENSIONER ASSEMBLY (See REMOVAL)
6. REMOVE CAMSHAFT BEARING CAP (for Bank 2) (See REMOVAL)
9. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY LH (See REMOVAL)
10. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
a. Remove the 24 valve rocker arms.
HINT:
Arrange the removed parts in the correct order.
11. REMOVE VALVE LASH ADJUSTER ASSEMBLY
a. Remove the 24 valve lash adjuster assemblies from the cylinder head.
HINT:
12. REMOVE VALVE STEM CAP
a. Remove the 24 valve stem caps.
13. REMOVE WATER OUTLET (See DISASSEMBLY)
14. REMOVE CYLINDER HEAD SUB-ASSEMBLY RH
a. Using a 10 mm bi-hexagon wrench, uniformly loosen the 8 cylinder head bolts in the sequence
shown in the illustration. Remove the 8 cylinder head bolts and plate washers.
NOTE: l Be careful not to drop washers into the cylinder head sub-
assembly.
l Cylinder head warpage or cracking could result from removing
bolts in the incorrect order.
2009 Toyota Venza

Fig. 52: Locating Cylinder Head Bolts In Sequence
HINT:
b. Remove the cylinder head sub-assembly RH.
15. REMOVE CYLINDER HEAD GASKET RH
a. Remove the cylinder head gasket RH.
16. REMOVE CYLINDER HEAD SUB-ASSEMBLY LH
a. Uniformly loosen and remove the 2 cylinder head set bolts in several steps and in the sequence
b. Using a 10 mm bi-hexagon wrench, uniformly loosen the 8 bolts in the sequence shown in the
illustration. Remove the 8 cylinder head bolts and plate washers.
2009 Toyota Venza

HINT:
Be sure to keep separate the removed parts for each installation position.
c. Remove the cylinder head sub-assembly LH.
17. REMOVE CYLINDER HEAD GASKET LH
a. Remove the cylinder head gasket LH.
INSTALLATION
1. INSTALL CYLINDER HEAD GASKET RH
a. Place a new cylinder head gasket RH on the cylinder block surface with the Lot No. stamp upward.
Fig. 55: Identifying Cylinder Head Gasket RH
NOTE: l Be careful not to drop washers into the cylinder head sub-
assembly.
l Cylinder head warpage or cracking could result from removing
bolts in the incorrect order.
NOTE: l Be careful of the installation direction.
2009 Toyota Venza

2. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH
a. Place the cylinder head on the cylinder block.
HINT:
The cylinder head bolts are tightened in 3 progressive steps.
b. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.
c. Step 1
1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts
with the plate washers in several steps and in the sequence shown in the illustration.
d. Step 2
1. Mark the cylinder head bolt head with paint as shown in the illustration.
2. Tighten the cylinder head bolts another 90°.
e. Step 3
1. Tighten the cylinder head bolts an additional 90°.
2. Check that the painted mark is now facing rearward.
l Gently lower the cylinder head in order not to damage the gasket with
the bottom part of the head.
NOTE: Be careful not to allow oil to adhere to the bottom part of the cylinder
head.
2009 Toyota Venza

Fig. 57: Identifying Cylinder Head Bolts And Painted Mark
3. INSTALL CYLINDER HEAD GASKET LH
a. Place a new cylinder head gasket LH on the cylinder block surface with the Lot No. stamp upward.
Fig. 58: Identifying Cylinder Head Gasket LH
4. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH
a. Place the cylinder head on the cylinder block.
HINT:
The cylinder head bolts are tightened in 3 progressive steps.
b. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.
c. Step 1
1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts
NOTE: l Be careful of the installation direction.
l Gently lower the cylinder head in order not to damage the gasket with
the bottom part of the head.
NOTE: Be careful not to allow oil to adhere to the bottom part of the cylinder
head.
2009 Toyota Venza

with the plate washers in several steps in the sequence shown in the illustration.
d. Step 2
1. Mark the cylinder head bolt head with paint as shown in the illustration.
2. Tighten the cylinder head bolts another 90°.
e. Step 3
1. Tighten the cylinder head bolts an additional 90°.
2. Check that the painted mark is now facing rearward.
Fig. 60: Identifying Cylinder Head Bolts And Painted Mark
f. Tighten the 2 bolts in the order shown in the illustration.
2009 Toyota Venza

5. INSTALL WATER OUTLET (See REASSEMBLY)
6. INSTALL VALVE STEM CAP
a. Install the 24 valve stem caps.
7. INSTALL VALVE LASH ADJUSTER ASSEMBLY
a. Place the lash adjuster into a container filled with engine oil.
b. Insert the tip of SST into the lash adjuster plunger and use the tip to press down on the check ball
inside the plunger.
SST 09276-75010
c. Squeeze SST and lash adjuster together to move the plunger up and down 5 to 6 times.
d. Check the movement of the plunger and bleed the air.
OK:
Plunger moves up and down .
e. After bleeding the air, remove SST. Then, try to press the plunger quickly and firmly by hand.
OK:
Plunger is very difficult to move .
If the result is not as specified, replace the valve lash adjuster.
NOTE: l Keep the lash adjuster free of dirt and foreign objects.
l Only use clean engine oil.
NOTE: When bleeding air from the high-pressure chamber, make sure that
the tip of SST is actually pressing the check ball as shown in the
illustration. If the check ball is not pressed, air will not bleed.
2009 Toyota Venza

f. Install the valve lash adjusters.
8. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
a. Apply engine oil to the lash adjuster tip and valve stem cap end.
Fig. 62: Bleeding Air From Valve Lash Adjuster Assembly Using SST
b. Install the valve rocker arm as shown in the illustration.
NOTE: Install each valve lash adjuster to the same place it was removed from.
2009 Toyota Venza

9. INSTALL NO. 3 CAMSHAFT (See INSTALLATION)
11. INSTALL CAMSHAFT BEARING CAP (for Bank 2) (See INSTALLATION)
12. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH (See INSTALLATION)
13. INSTALL CAMSHAFT (See INSTALLATION)
15. INSTALL CAMSHAFT BEARING CAP (for Bank 1) (See INSTALLATION)
16. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH
HINT:
See the steps from "Install Camshaft Housing Sub-Assembly RH" through "Install Automatic Transaxle
Assembly" (See INSTALLATION).
FRONT CRANKSHAFT OIL SEAL
COMPONENTS
*1 Valve Rocker Arm
*2 Lash Adjuster
*3 Valve Stem
*4 Valve Stem Cap
2009 Toyota Venza

Fig. 64: Identifying Front Crankshaft Oil Seal Components With Torque Specification
REMOVAL
1. REMOVE FRONT WHEEL RH
5. REMOVE V-RIBBED BELT (See REMOVAL)
6. REMOVE CRANKSHAFT PULLEY
a. Using SST, loosen the crankshaft pulley bolt.
2009 Toyota Venza

SST 09213-70011 (09213-70020), 09330-00021
Fig. 65: Loosening Crankshaft Pulley Bolt
b. Using SST, remove the crankshaft pulley bolt and crankshaft pulley.
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
Fig. 66: Removing Crankshaft Pulley Bolt And Crankshaft Pulley
2009 Toyota Venza

c. Remove the pulley set key from the crankshaft.
Fig. 67: Identifying Pulley Set Key From Crankshaft
7. REMOVE TIMING CHAIN CASE OIL SEAL
a. Using a knife, cut off the timing chain case oil seal lip.
b. Using a screwdriver, pry out the timing chain case oil seal.
HINT:
Fig. 68: Removing Timing Chain Case Oil Seal
INSTALLATION
1. INSTALL TIMING CHAIN CASE OIL SEAL
a. Apply MP grease to a new timing chain case oil seal lip.
b. Using SST and a hammer, tap in the timing chain case oil seal until its surface is flush with the
NOTE: After the removal, check the crankshaft for damage. If it is damaged,
smooth the surface with 400-grit sandpaper.
2009 Toyota Venza

timing chain cover edge.
SST 09223-22010, 09506-35010
Oil seal tap in depth:
0 to 1.0 mm (0 to 0.0393 in.)
Fig. 69: Installing Timing Chain Case Oil Seal
2. INSTALL CRANKSHAFT PULLEY
a. Align the pulley set key with the key groove of the pulley, and slide on the pulley.
Fig. 70: Identifying Pulley Set Key From Crankshaft
NOTE: l Keep the lip free of foreign matter.
l Do not tap the timing chain case oil seal at an angle.
2009 Toyota Venza

b. Using SST, install the pulley bolt.
SST 09213-70011 (09213-70020), 09330-00021
Fig. 71: Installing Pulley Bolt
3. INSTALL V-RIBBED BELT (See INSTALLATION)
4. INSTALL FRONT FENDER APRON RH
5. INSTALL FRONT FENDER LINER RH
6. INSTALL NO. 1 ENGINE UNDER COVER
7. INSTALL FRONT WHEEL RH
REAR CRANKSHAFT OIL SEAL
COMPONENTS
2009 Toyota Venza

Fig. 72: Identifying Rear Crankshaft Oil Seal Components With Torque Specification
REMOVAL
1. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD)
HINT:
2. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for AWD)
2009 Toyota Venza

HINT:
3. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
a. Using SST, hold the crankshaft pulley.
SST 09213-70011 (09213-70020), 09330-00021
Fig. 73: Identifying Crankshaft Pulley And SST
b. Remove the 8 bolts, front drive plate spacer, drive plate and ring gear sub-assembly, and rear drive
plate spacer.
Fig. 74: Locating Bolts And Ring Gear Sub-Assembly
4. REMOVE ENGINE REAR OIL SEAL
a. Using a knife, cut off the engine rear oil seal lip.
b. Using a screwdriver, pry out the engine rear oil seal.
NOTE: Be careful not to damage the crankshaft.
2009 Toyota Venza

HINT:
Fig. 75: Removing Engine Rear Oil Seal
INSTALLATION
1. INSTALL ENGINE REAR OIL SEAL
a. Apply MP grease to a new engine rear oil seal lip.
b. Using SST and a hammer, tap in the engine rear oil seal.
SST 09223-15030, 09950-70010 (09951-07150)
Oil seal tap in depth:
-0.5 to 0.5 mm (-0.0196 to 0.0196 in.)
Fig. 76: Taping In Engine Rear Oil Seal
2009 Toyota Venza

2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
SST 09213-70011 (09213-70020), 09330-00021
b. Clean the 8 bolts and 8 bolt holes.
c. Install the front drive plate spacer.
HINT:
Align the pin of the front drive spacer with the pin hole of the crankshaft.
Fig. 78: Aligning Pin Of Front Drive Spacer With Pin Hole Of Crankshaft
d. Install the drive plate and ring gear sub-assembly and rear drive plate spacer onto the crankshaft.
2009 Toyota Venza

Fig. 79: Installing Drive Plate And Ring Gear Sub-Assembly And Rear Drive Plate Spacer
Onto Crankshaft
e. Apply a few drops of adhesive to 2 or 3 threads of the 6 bolt tips.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
*1 Adhesive
2009 Toyota Venza

Fig. 80: Applying Adhesive To Bolt Tips
f. In several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.
Fig. 81: Locating Bolts And Ring Gear Sub-Assembly
3. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD)
HINT:
4. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for AWD)
HINT:
ENGINE ASSEMBLY
COMPONENTS
2009 Toyota Venza

Fig. 82: Identifying Engine Assembly Replacement Components With Torque Specification (1 Of 9)
2009 Toyota Venza

2009 Toyota Venza

Fig. 86: Identifying Engine Assembly Components With Torque Specification (5 Of 9)
2009 Toyota Venza

2009 Toyota Venza

REMOVAL
2009 Toyota Venza

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See REPLACEMENT )
2. DISCHARGE FUEL SYSTEM PRESSURE
See FUEL SYSTEM
3. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
5. REMOVE FRONT WHEEL
10. REMOVE FRONT FENDER APRON LH
12. DRAIN ENGINE OIL (See REPLACEMENT )
13. DRAIN ENGINE COOLANT (See COOLANT )
14. DRAIN TRANSFER OIL (for AWD) (See TRANSFER CASE FRONT OIL SEAL (FOR RH
SIDE) )
15. DRAIN AUTOMATIC TRANSAXLE FLUID (for 2WD) (See DIFFERENTIAL OIL SEAL (FOR
LH SIDE) )
16. DRAIN AUTOMATIC TRANSAXLE FLUID (for AWD) (See REPLACEMENT )
17. REMOVE OUTER COWL TOP PANEL
HINT:
See REMOVAL .
18. REMOVE COOL AIR INTAKE DUCT SEAL
a. Remove the 12 clips and cool air intake duct seal.
NOTE: When disconnecting the cable, some systems need to be initialized after
the cable is reconnected (See INITIALIZATION ).
2009 Toyota Venza

Fig. 91: Identifying Cool Air Intake Duct Seal And Clips
19. REMOVE V-BANK COVER SUB-ASSEMBLY
a. Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 clips on the front of
the cover. Continue to raise the cover to disengage the clip on the rear of the cover and remove the
V-bank cover sub-assembly.
Fig. 92: Identifying V-Bank Cover Sub-Assembly
20. REMOVE INLET NO. 2 AIR CLEANER
a. Disconnect the wire harness clamp and vacuum hose clamp.
b. Remove the 2 bolts and inlet No. 2 air cleaner.
21. REMOVE AIR CLEANER CAP WITH HOSE (See REMOVAL )
22. REMOVE AIR CLEANER CASE
a. Remove the air cleaner filter element.
NOTE: Attempting to disengage both front and rear clips at the same time may
cause the cover to break.
2009 Toyota Venza

Fig. 93: Identifying Inlet No 2 Air Cleaner And Bolts
b. Disconnect the hose and hose clamp.
c. Remove the 3 bolts and air cleaner case.
Fig. 94: Locating Air Cleaner Case And Bolts
23. REMOVE BATTERY
a. Loosen the nut and separate the positive (+) battery terminal cable.
b. Loosen the nut, and remove the bolt and battery clamp.
c. Remove the battery, battery insulator and battery tray.
2009 Toyota Venza

Fig. 95: Identifying Battery Clamp, Bolt And Nut
24. REMOVE INLET NO. 1 AIR CLEANER
a. Disconnect the hose clamp.
b. Remove the 2 bolts and inlet No. 1 air cleaner.
Fig. 96: Identifying No. 1 Air Cleaner, Hose Clamp And Bolts
25. DISCONNECT INLET NO. 1 OIL COOLER HOSE
a. Disconnect the oil inlet cooler hose from the radiator assembly.
2009 Toyota Venza

Fig. 97: Identifying Inlet No 1 Oil Cooler Hose And Clamp
26. DISCONNECT OUTLET NO. 1 OIL COOLER HOSE
a. Disconnect the outlet oil cooler hose from the radiator assembly.
Fig. 98: Locating Inlet No 1 Oil Cooler Hose And Clamp
27. DISCONNECT NO. 1 RADIATOR HOSE
a. Disconnect the clamp.
b. Disconnect the No. 1 radiator hose.
2009 Toyota Venza

Fig. 99: Identifying No 1 Radiator Hose And Clamp
28. DISCONNECT NO. 2 RADIATOR HOSE
a. Disconnect the No. 2 radiator hose.
Fig. 100: Identifying No. 2 Radiator Hose And Clamp
29. DISCONNECT INLET HEATER WATER HOSE
a. Disconnect the inlet heater water hose.
Fig. 101: Identifying Inlet Heater Water Hose And Clamp
30. DISCONNECT OUTLET HEATER WATER HOSE
a. Disconnect the outlet heater water hose.
2009 Toyota Venza

Fig. 102: Locating Outlet Heater Water Hose
31. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE
a. Disconnect the No. 1 fuel vapor feed hose.
Fig. 103: Locating No 1 Fuel Vapor Feed Hose
32. DISCONNECT CHECK VALVE TO BRAKE BOOSTER HOSE
a. Disconnect the union to check valve hose.
2009 Toyota Venza

Fig. 104: Locating Check Valve To Brake Booster Hose
33. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
a. Remove the clip and nut, and separate the transmission control cable assembly from the transaxle.
34. DISCONNECT ENGINE WIRE
a. Remove the engine room relay block cover.
Fig. 105: Identifying Transmission Control Cable Assembly With Clip And Nut
b. Disconnect the 2 connectors.
c. Remove the nut.
d. Using a screwdriver, unlock the claw and separate the engine wire from the engine room relay
block.
Fig. 106: Locating Connectors And Engine Room Relay Block Cover
2009 Toyota Venza

e. Disconnect the 2 clamps, remove the 2 bolts and disconnect the engine wire.
Fig. 107: Locating Bolts And Engine Wire
f. Disconnect the clamp, remove the bolt and disconnect the engine wire.
Fig. 108: Locating Bolt And Engine Wire
g. Pull up the lever to disconnect the ECM connector.
h. Disconnect the engine wire from the positive (+) battery terminal assembly.
2009 Toyota Venza

Fig. 109: Disconnecting ECM Connector
35. REMOVE NO. 2 ENGINE MOUNTING STAY RH
a. Remove the bolt, 2 nuts and No. 2 engine mounting stay RH.
Fig. 110: Locating No 2 Engine Mounting Stay RH With Bolt And Nuts
36. REMOVE ENGINE MOVING CONTROL ROD
a. Loosen the bolt A.
b. Remove the bolts except A and engine moving control rod with the engine moving control rod
bracket.
c. Remove the bolt A and engine moving control rod from the engine moving control rod bracket.
2009 Toyota Venza

Fig. 111: Locating Engine Moving Control Rod And Bolts
37. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE (See REMOVAL )
38. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (See REMOVAL )
39. DISCONNECT FUEL MAIN TUBE
a. Disengage the claw and open the No. 1 EFI fuel pipe clamp cover.
b. Pinch the fuel tube connector and then pull out the fuel main tube.
Fig. 112: Locating No 1 EFI Fuel Pipe Clamp Cover
NOTE: l Check for any dirt and foreign matter contamination in the pipe
and around the connector. Clean if necessary. Foreign matter
may damage the O-rings or cause leaks in the seal between the
pipe and connector.
l Do not use any tools to separate the pipe and connector.
l Do not forcefully bend or twist the nylon tube.
l Check for any dirt and foreign matter on the pipe seal surface.
Clean if necessary.
l Put the pipe and connector ends in plastic bags to prevent
damage and dirt contamination.
2009 Toyota Venza

40. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY (See REMOVAL )
41. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See REMOVAL )
42. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD) (See
REMOVAL )
43. SECURE STEERING WHEEL (See REMOVAL )
44. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY (See REMOVAL )
45. REMOVE FRONT AXLE SHAFT NUT LH (See REMOVAL )
46. REMOVE FRONT AXLE SHAFT NUT RH
HINT:
Perform the same procedure as for the LH side.
47. SEPARATE FRONT SPEED SENSOR LH (See REMOVAL )
48. SEPARATE FRONT SPEED SENSOR RH
HINT:
49. SEPARATE TIE ROD ASSEMBLY LH (See REMOVAL )
50. SEPARATE TIE ROD ASSEMBLY RH
HINT:
51. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH (See REMOVAL )
52. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
53. SEPARATE FRONT LOWER SUSPENSION ARM LH (See REMOVAL )
54. SEPARATE FRONT LOWER SUSPENSION ARM RH
HINT:
l If the pipe and connector are stuck together, pinch the tube
between your fingers and turn it carefully to free it. Then
disconnect the hose.
2009 Toyota Venza

55. REMOVE FRONT AXLE ASSEMBLY LH (See REMOVAL )
56. REMOVE FRONT AXLE ASSEMBLY RH
HINT:
57. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (See REMOVAL )
58. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH (See DISASSEMBLY )
59. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD) (See REMOVAL )
60. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for AWD) (See REMOVAL )
61. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET
a. Remove the nut and No. 1 exhaust pipe support bracket.
Fig. 113: Locating Nut And No 1 Exhaust Pipe Support Bracket
62. REMOVE FLYWHEEL HOUSING UNDER COVER
a. Remove the 2 bolts and flywheel housing under cover.
Fig. 114: Locating Bolts And Flywheel Housing Under Cover
2009 Toyota Venza

63. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
SST 09213-70011 (09213-70020), 09330-00021
b. Remove the 6 drive plate and torque converter clutch setting bolts.
HINT:
There will be one black colored bolt.
Fig. 116: Locating Drive Plate And Torque Converter Clutch Setting Bolts
64. REMOVE FRONT FLOOR BRACE
a. Remove the 4 nuts and front floor brace.
2009 Toyota Venza

Fig. 117: Locating Nuts And Front Floor Brace
65. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
a. Set the engine lifter.
b. Remove the 4 bolts, 2 nuts, and frame side rail plates RH and LH.
c. Remove the 4 bolts, 2 nuts, and front suspension member brace rear RH and LH.
d. Operate the engine lifter, then remove the engine assembly from the vehicle.
NOTE: l Install a height adjustment attachment and plate lift attachment
onto the engine assembly with transaxle.
l Securely support the engine assembly to prevent it from turning
upside down until it is secured to an engine stand.
l Do not perform any procedure while the engine assembly is
suspended because doing so may cause the engine assembly
to drop, resulting in injury. However, the engine assembly
needs to be suspended when it is installed or removed from an
engine stand.
NOTE: Make sure that the engine is clear of all wiring and hoses.
2009 Toyota Venza

Fig. 118: Locating Frame Side Rail Plates With Bolts And Nuts
e. Install the No. 1 and No. 2 engine hangers with the 4 bolts.
Part No .
ITEM CHART
Fig. 119: Locating No 1 And No 2 Engine Hangers With Bolts
f. Attach the sling device to the engine hangers and chain block.
66. REMOVE NO. 1 FRONT STABILIZER BRACKET LH (for AWD) (See REMOVAL )
Item Part No.
No. 1 engine hanger 12281-31120
No. 2 engine hanger 12282-31100
Bolt 91671-10825 or 90119-A0117
2009 Toyota Venza

67. REMOVE NO. 1 FRONT STABILIZER BRACKET RH (for AWD)
HINT:
68. REMOVE FRONT STABILIZER BAR (for AWD)
69. REMOVE STEERING LINK ASSEMBLY (for AWD) (See REMOVAL )
70. DISCONNECT FRONT CROSSMEMBER SUB-ASSEMBLY
a. Disconnect the 2 clamps with the engine wire.
Fig. 120: Identifying Engine Wire With Clamps
b. Remove the 2 nuts and disconnect the engine mounting insulators RH and LH.
Fig. 121: Locating Nuts And Engine Mounting Insulators RH And LH
c. Disconnect the clamp and connector.
2009 Toyota Venza

Fig. 122: Locating Clamp And Connector
d. Remove the bolt and disconnect the front engine mounting insulator.
Fig. 123: Locating Bolt And Front Engine Mounting Insulator
e. Remove the 2 bolts and separate the engine with transaxle from the front frame assembly.
Fig. 124: Locating Bolts And Front Frame Assembly
2009 Toyota Venza

71. REMOVE FRONT ENGINE MOUNTING INSULATOR ASSEMBLY
a. Remove the 3 hole plugs.
b. Remove the 3 nuts and front engine mounting insulator.
HINT:
Perform this procedure only when replacement of the engine mounting insulator is necessary.
Fig. 125: Locating Nuts And Front Engine Mounting Insulator
72. REMOVE ENGINE MOUNTING INSULATOR LH
b. Remove the 3 nuts and engine mounting insulator LH.
HINT:
Fig. 126: Locating Nuts And Engine Mounting Insulator LH
73. REMOVE ENGINE MOUNTING INSULATOR RH
2009 Toyota Venza

b. Remove the 3 nuts and engine mounting insulator RH.
HINT:
Fig. 127: Locating Nuts And Engine Mounting Insulator RH
74. REMOVE REAR ENGINE MOUNTING INSULATOR
b. Remove the 2 nuts and transverse engine mounting insulator.
HINT:
Fig. 128: Locating Nuts And Transverse Engine Mounting Insulator
75. REMOVE V-RIBBED BELT (See REMOVAL)
76. REMOVE GENERATOR ASSEMBLY (See REMOVAL )
77. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (See REMOVAL )
78. REMOVE STARTER ASSEMBLY (See REMOVAL )
79. REMOVE ENGINE WIRE
2009 Toyota Venza

80. REMOVE MANIFOLD STAY
a. Remove the bolt, nut and manifold stay.
Fig. 129: Locating Manifold Stay With Bolt And Nut
81. REMOVE TRANSFER STIFFENER PLATE RH (for AWD)
a. Remove the 4 bolts and transfer stiffener plate RH.
Fig. 130: Locating Bolts And Transfer Stiffener Plate RH
82. REMOVE FLEXIBLE HOSE BRACKET SUB-ASSEMBLY (See REMOVAL )
83. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD) (See REMOVAL )
84. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for AWD) (See REMOVAL )
85. REMOVE ENGINE MOUNTING BRACKET RH
a. Remove the 3 bolts and engine mounting bracket RH.
2009 Toyota Venza

Fig. 131: Locating Bolts And Engine Mounting Bracket RH
86. REMOVE REAR ENGINE MOUNTING BRACKET (for 2WD)
a. Remove the 3 bolts and rear engine mounting bracket.
Fig. 132: Locating Bolts And Rear Engine Mounting Bracket
87. REMOVE REAR ENGINE MOUNTING BRACKET (for AWD)
a. Remove the 3 bolts and rear engine mounting bracket.
2009 Toyota Venza

88. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (See REMOVAL)
INSTALLATION
1. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (See INSTALLATION)
2. INSTALL REAR ENGINE MOUNTING BRACKET (for 2WD)
a. Install the rear engine mounting bracket with the 3 bolts.
3. INSTALL REAR ENGINE MOUNTING BRACKET (for AWD)
a. Install the rear engine mounting bracket with the 3 bolts.
2009 Toyota Venza

4. INSTALL ENGINE MOUNTING BRACKET RH
a. Install the front engine mounting bracket with the 3 bolts.
Fig. 136: Locating Bolts And Engine Mounting Bracket RH
5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD) (See INSTALLATION )
6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for AWD) (See INSTALLATION )
7. INSTALL FLEXIBLE HOSE BRACKET SUB-ASSEMBLY (See INSTALLATION )
8. INSTALL TRANSFER STIFFENER PLATE RH (for AWD)
a. Temporarily install the transfer stiffener plate RH.
b. Tighten the transfer stiffener plate RH with the 4 bolts to the transfer and rear engine mounting
bracket.
Torque: Bolt A
34 N*m (347 kgf*cm, 25 ft.*lbf)
Bolt B
78 N*m (795 kgf*cm, 58 ft.*lbf)
Fig. 137: Locating Bolts And Transfer Stiffener Plate RH
2009 Toyota Venza

9. INSTALL MANIFOLD STAY
a. Install the manifold stay with the bolt and nut.
Fig. 138: Locating Manifold Stay With Bolt And Nut
10. INSTALL ENGINE WIRE
11. INSTALL STARTER ASSEMBLY (See INSTALLATION )
12. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH (See
INSTALLATION )
13. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (See INSTALLATION )
14. INSTALL GENERATOR ASSEMBLY (See INSTALLATION )
15. INSTALL V-RIBBED BELT (See INSTALLATION)
16. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY
a. Temporarily install the front engine mounting insulator with the 3 nuts.
HINT:
Fig. 139: Locating Nuts And Front Engine Mounting Insulator
2009 Toyota Venza

17. INSTALL ENGINE MOUNTING INSULATOR LH
a. Temporarily install the engine mounting insulator LH with the 3 nuts.
HINT:
Fig. 140: Locating Nuts And Engine Mounting Insulator LH
18. INSTALL ENGINE MOUNTING INSULATOR RH
a. Temporarily install the engine mounting insulator RH with the 3 nuts.
HINT:
Fig. 141: Locating Nuts And Engine Mounting Insulator RH
19. INSTALL REAR ENGINE MOUNTING INSULATOR
a. Temporarily install the rear engine mounting insulator with the 2 nuts.
2009 Toyota Venza

Fig. 142: Identifying Nuts And Transverse Engine Mounting Insulator
20. INSTALL FRONT CROSSMEMBER SUB-ASSEMBLY
a. Install the engine mounting insulators RH and LH with the 2 nuts.
Fig. 143: Identifying Nuts With Engine Mounting Insulators RH And LH
b. Install the front engine mounting insulator with the bolt.
Fig. 144: Identifying Bolt And Front Engine Mounting Insulator
2009 Toyota Venza

c. Connect the clamp and connector.
Fig. 145: Identifying Clamp And Connector
d. Install the rear engine mounting insulator with the 2 bolts.
Fig. 146: Identifying Bolts And Front Frame Assembly
e. Connect the 2 clamps with the engine wire.
2009 Toyota Venza

Fig. 147: Identifying Engine Wire With Clamps
21. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY
a. Install the front engine mounting insulator with the 3 nuts.
Fig. 148: Identifying Nuts And Front Engine Mounting Insulator
b. Install the 3 hole plugs.
HINT:
22. INSTALL ENGINE MOUNTING INSULATOR LH
a. Install the engine mounting insulator LH with the 3 nuts.
2009 Toyota Venza

Fig. 149: Identifying Nuts And Engine Mounting Insulator LH
HINT:
23. INSTALL ENGINE MOUNTING INSULATOR RH
a. Install the engine mounting insulator RH with the 3 nuts.
Fig. 150: Identifying Nuts And Engine Mounting Insulator RH
HINT:
24. INSTALL REAR ENGINE MOUNTING INSULATOR
2009 Toyota Venza

a. Install the rear engine mounting insulator with the 2 nuts.
Fig. 151: Identifying Nuts And Transverse Engine Mounting Insulator
HINT:
25. INSTALL STEERING LINK ASSEMBLY (for AWD) (See INSTALLATION )
26. INSTALL FRONT STABILIZER BAR (for AWD)
27. INSTALL NO. 1 FRONT STABILIZER BRACKET LH (for AWD) (See INSTALLATION )
28. INSTALL NO. 1 FRONT STABILIZER BRACKET RH (for AWD)
HINT:
29. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
a. Set the engine assembly with transaxle on the engine lifter.
HINT:
Place the engine on wooden blocks or equivalents so that the engine is level.
b. Remove the 4 bolts and 2 engine hangers.
NOTE: l Install a height adjustment attachment and plate lift attachment
onto the engine assembly with transaxle.
l Do not position a height adjustment attachment or plate lift
attachment onto the front crossmember sub-assembly.
2009 Toyota Venza

c. Install the engine assembly to the vehicle.
Fig. 152: Identifying No 1 And No 2 Engine Hangers With Bolts
HINT:
l Make sure that the engine is clear of all wiring and hoses.
l While raising the engine into the vehicle, do not allow it to contact the vehicle.
d. Install the frame side rail plates RH and LH with the 4 bolts and 2 nuts.
Fig. 153: Identifying Frame Side Rail Plates With Bolts And Nuts
Torque: A
85 N*m (866 kgf*cm, 62 ft.*lbf)
NOTE: Do not raise the engine more than necessary. If the engine is raised
excessively, the vehicle may also be lifted up.
2009 Toyota Venza

B
32 N*m (326 kgf*cm, 24 ft.*lbf)
e. Install the front suspension member brace rear RH and LH with the 4 bolts and 2 nuts.
Torque: C
85 N*m (866 kgf*cm, 62 ft.*lbf)
D
32 N*m (326 kgf*cm, 24 ft.*lbf)
30. INSTALL FRONT FLOOR BRACE
a. Install the front floor brace with the 4 nuts.
Fig. 154: Identifying Nuts And Front Floor Brace
31. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
2009 Toyota Venza

SST 09213-70011 (09213-70020), 09330-00021
b. Apply a few drops of adhesive to 2 or 3 threads of the 6 drive plate and torque converter clutch
setting bolt tips.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent .
Fig. 156: Applying Adhesive To Drive Plate And Torque Converter Clutch Setting Bolt Tips
c. Tighten the 6 drive plate and torque converter clutch setting bolts.
2009 Toyota Venza

Fig. 157: Identifying Drive Plate And Torque Converter Clutch Setting Bolts
32. INSTALL FLYWHEEL HOUSING UNDER COVER
a. Install the flywheel housing under cover with the 2 bolts.
Torque: 7.8 N*m (79 kgf*cm, 69 in.*lbf)
Fig. 158: Identifying Bolts And Flywheel Housing Under Cover
33. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET
a. Install the No. 1 exhaust pipe support bracket with the nut.
NOTE: Install the black colored bolt first, and then the 5 silver colored bolts.
2009 Toyota Venza

Fig. 159: Identifying Nut And No 1 Exhaust Pipe Support Bracket
34. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH (See INSTALLATION )
35. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See INSTALLATION )
36. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD) (See INSTALLATION )
37. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for AWD) (See INSTALLATION )
38. INSTALL FRONT AXLE ASSEMBLY LH (See INSTALLATION )
39. INSTALL FRONT AXLE ASSEMBLY RH
HINT:
40. CONNECT FRONT LOWER SUSPENSION ARM LH (See INSTALLATION )
41. CONNECT FRONT LOWER SUSPENSION ARM RH
HINT:
42. CONNECT FRONT STABILIZER LINK ASSEMBLY LH (See INSTALLATION )
43. CONNECT FRONT STABILIZER LINK ASSEMBLY RH
HINT:
44. CONNECT TIE ROD ASSEMBLY LH (See INSTALLATION )
45. CONNECT TIE ROD ASSEMBLY RH
HINT:
2009 Toyota Venza

46. CONNECT FRONT SPEED SENSOR LH (See INSTALLATION )
47. CONNECT FRONT SPEED SENSOR RH
HINT:
48. INSTALL FRONT AXLE SHAFT NUT LH (See INSTALLATION )
49. INSTALL FRONT AXLE SHAFT NUT RH
HINT:
50. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY (See INSTALLATION )
51. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for
AWD) (See INSTALLATION )
52. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
(See INSTALLATION )
53. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See INSTALLATION )
54. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY (See INSTALLATION )
55. CONNECT FUEL MAIN TUBE
a. Push in the fuel tube connector to the fuel main tube until the fuel tube connector makes a "click"
sound.
b. Close the No. 1 EFI fuel pipe clamp cover.
Fig. 160: Identifying No 1 EFI Fuel Pipe Clamp Cover
NOTE: l Check that there is no damage or foreign objects on the fuel
pipe connectors.
l After connecting, check that the fuel tube connector and the
pipe are securely connected by pulling on them.
2009 Toyota Venza

HINT:
The half connection prevention connector prevents the fuel hose connector cover from being locked
if the fuel tube is not securely connected.
56. CONNECT SUCTION HOSE SUB-ASSEMBLY (See INSTALLATION )
57. CONNECT COOLER REFRIGERANT DISCHARGE HOSE (See INSTALLATION )
58. INSTALL ENGINE MOVING CONTROL ROD
Fig. 161: Identifying Bolts And Engine Moving Control Rod
a. Temporarily install the bolt A.
b. Install the engine moving control rod with the bolts except A.
c. Tighten the bolt A.
59. INSTALL NO. 2 ENGINE MOUNTING STAY RH
a. Install the No. 2 engine mounting stay RH with the bolt and 2 nuts.
2009 Toyota Venza

Fig. 162: Identifying No 2 Engine Mounting Stay RH With Bolt And Nuts
Torque: for Bolt
38 N*m (387 kgf*cm, 28 ft.*lbf)
for Nut
23 N*m (234 kgf*cm, 17 ft.*lbf)
60. CONNECT ENGINE WIRE
a. Connect the connector to the ECM with the lock lever.
Fig. 163: Identifying Engine Wire
b. Install the engine wire with the bolt and connect the clamp.
2009 Toyota Venza

Fig. 164: Identifying Bolt And Engine Wire
c. Install the engine wire with the 2 bolts and 2 clamps.
Fig. 165: Identifying Bolts And Engine Wire
d. Connect the wire to the engine room junction block. Then, install it with the nut and 2 connectors.
2009 Toyota Venza

Fig. 166: Identifying Connectors And Engine Room Relay Block Cover
e. Install the engine room relay block cover.
f. Connect the engine wire to the positive (+) battery terminal assembly.
61. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
a. Connect the transmission control cable assembly to the transaxle with the new clip and nut.
Fig. 167: Identifying Transmission Control Cable Assembly With Clip And Nut
2009 Toyota Venza

62. CONNECT CHECK VALVE TO BRAKE BOOSTER HOSE
a. Connect the union to connector tube hose.
Fig. 168: Locating Check Valve To Brake Booster Hose
63. CONNECT NO. 1 FUEL VAPOR FEED HOSE
a. Connect the No. 1 fuel vapor feed hose.
Fig. 169: Locating No 1 Fuel Vapor Feed Hose
64. CONNECT OUTLET HEATER WATER HOSE
a. Connect the outlet heater hose.
2009 Toyota Venza

Fig. 170: Locating Outlet Heater Water Hose
65. CONNECT INLET HEATER WATER HOSE
a. Connect the inlet heater hose.
Fig. 171: Identifying Inlet Heater Water Hose And Clamp
66. CONNECT NO. 1 RADIATOR HOSE
a. Connect the No. 1 radiator hose.
2009 Toyota Venza

Fig. 172: Identifying No 1 Radiator Hose And Clamp
b. Connect the clamp.
67. CONNECT NO. 2 RADIATOR HOSE
a. Connect the No. 2 radiator hose.
Fig. 173: Identifying No. 2 Radiator Hose And Clamp
68. CONNECT OUTLET NO. 1 OIL COOLER HOSE
a. Connect the outlet oil cooler hose.
Fig. 174: Locating Inlet No 1 Oil Cooler Hose And Clamp
69. CONNECT INLET NO. 1 OIL COOLER HOSE
a. Connect the inlet oil cooler hose.
2009 Toyota Venza

Fig. 175: Identifying Inlet No 1 Oil Cooler Hose And Clamp
70. INSTALL INLET NO. 1 AIR CLEANER
a. Install the inlet No. 1 air cleaner with the 2 bolts.
Fig. 176: Identifying No. 1 Air Cleaner, Hose Clamp And Bolts
b. Connect the hose clamp.
71. INSTALL BATTERY
a. Install the battery, battery insulator and battery tray.
b. Install the battery clamp with the bolt and nut.
2009 Toyota Venza

Fig. 177: Identifying Battery Clamp, Bolt And Nut
Torque: for Bolt
9.0 N*m (92 kgf*cm, 80 in.*lbf)
for Nut
3.5 N*m (36 kgf*cm, 31 in.*lbf)
c. Connect the positive (+) battery terminal, and tighten the nut.
72. INSTALL AIR CLEANER CASE
a. Install the air cleaner case with the 3 bolts.
Fig. 178: Locating Air Cleaner Case And Bolts
2009 Toyota Venza

b. Connect the hose and hose clamp.
c. Install the air cleaner filter element.
73. INSTALL AIR CLEANER CAP WITH HOSE (See INSTALLATION )
74. INSTALL INLET NO. 2 AIR CLEANER
a. Install the inlet No. 2 air cleaner with the 2 bolts.
Fig. 179: Identifying Inlet No 2 Air Cleaner And Bolts
b. Connect the wire harness clamp and vacuum hose clamp.
75. INSPECT VACUUM HOSES
a. Inspect vacuum hoses.
2009 Toyota Venza

Fig. 180: Identifying Vacuum Hoses
76. INSTALL OUTER COWL TOP PANEL
HINT:
See INSTALLATION .
77. ADD ENGINE OIL (See REPLACEMENT )
78. ADD ENGINE COOLANT (See REPLACEMENT )
*1 Intake Air Surge Tank *2 Vacuum Tank
*3 Air Cleaner *4 VSV
*5 Front Engine Mounting Insulator *6 VSV for Active Control Engine Mount (ACM)
2009 Toyota Venza

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Venza-2009-2GR-FE.pdf