Hero Splendor pro

While every care is taken in publishing this catalogue, the
company will not be responsible for any error and omission.
This catalogue is the property of Hero MotoCorp Ltd.
Copy right of this catalogue is reserved.

3
2
1
3
4
INDEX
BLOCK INDEX
ENGINE GROUP
5PART NO. INDEX
FRAME GROUP

INSTRUCTION FOR USE OF PARTS CATALOGUE
This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) For
Splendor PRO Motorcycle.
I. How to order parts
1. Information required
Replacement parts orders must contain both the part number and the
stamped number(s) as described below. This is because any changes and
modifications of parts are registered at with the pertinent parts
and stamped numbers.
Numbers needed
(a) Carburettor parts : Part number and
Stamped carburettor identification number.
(b) Engine parts : Part number and Stamped engine number.
(c) Frame parts : Part number and Stamped frame number.
2. Revision
When modifications or additions to this Parts Catalogue are made, a news
letters/revised edition will be issued at an appropriate time, with sucessively
progressing revision numbers. We recommend obtaining such revisions in order to
keep your Parts Catalogue up-to-date at all times. To check whether a Parts
Catalogue revision has been issued, please contact SPARE PARTS
DEPARTMENTS, LTD.
Hero MotoCorp
Hero MotoCorp
Hero MotoCorp
Function and
component No.
II. How to read this Parts Catalogue
1. Make-up of the part number
(Example) (General Parts)
Colour Code
Subcontractor designation
Modification designation
Parts classification No.
(Example) Bolts, nuts and other standard parts
Function and
type No.
Dimension Chemical surface treatment
ISO
2. Colour codes
The colour code at the end of the part number indicates the colour. Code below ZA
in alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,
but reference must be made to the code given in the description
column of this Parts Catalogue.
Hero MotoCorp
5
COLOUR CODE
COLOUR REF.
COLOUR DESCRIPTION
MAIN BODY COLOUR
BLACK NH-1
BLACK NH-1
CLOUD SILVER ME NH-35M
CANDY BLAZING RED R-195C
EXCELLENT BLUE ME PB-365M
HI- GRANITE BLUE ME PB-307M
PALACE MAROON ME R-308M
HEAVY GRAY ME. () NH-194M-U
1

3. Abbreviations
The following abbreviations are used in this Parts Catalogue.
ASSY. .........Assembly L (100L).........Link (100 Links)
COMP.........Complete A.C. ...............Alternating current
R.................Right D.C................Direct current
L. ...............Left IN ..................Inlet
STD............Standard EXH...............Exhaust
MM. ............Millimeter FR. ...............Front
G. ...............Gram RR.................Rear
T (22T). ......Tooth (22Teeth) Hex................Hexagonal
A.................Ampere A.M................Attaching Mark
V. ................Volt T.M. ...............Transcript Mark
W................Watt C.D.I..............Capacitive Discharge ignition
KPH............Kilometers per hour INC................Including
L.E.D. .........Light emitting diode
4. Dimensions
All dimensions are given in millimeters (mm) except in the case of steel balls,
tyres and tyre tubes and wheel rims.
Parts Example Interpretation
Bolt (Screw) 6 x 12 6mm diameter, 12mm length
Pin 8 x 14 8mm diameter, 14mm length
O-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thickness
Oil Seal 14 x 24 x 5 14mm inside diameter, 24mm outside
diameter, 5mm thickness
Tube 5 x 130 5mm inside diameter, 130mm length
5. Supercedence of parts
Part numbers given under the part name in the “Description” column indicate that
the part number has been superceded by that part number. may
make such supercedence without notice.
6.Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)
Hero MotoCorp
7. Required Quantity
The number given in the “Reqd. No.” column indicates the quantity of parts used in
the section described in that block.
Parts with quantities in ( ) represent optional parts.
Part whose required number is “N”, is a part whose required number can be
selected at need.
8. Part modifications and applicable serial numbers
In case where a part has been modified, the serial number of the first vehicle
(or frame, engine, carburettor) bearing the modification is listed in the
“Serial No.” Column.
9. Illustration
Illustration of parts given in parts catalogue diagrams are provided for
convenience identifying parts and may differ from the actual configuration of parts.
10. Models, area codes and applicable serial numbers
Models, area codes and applicable serial Nos. given in this parts catalogue can be
identified as follows.
Example
Applicable Applicable Applicable
Area
Model Type Engine Frame carburettor
code
serial No. serial No. identification No.
ID India 70B A 4LCL
6
SPLENDOR
PRO
XXXXELY
ZXYYYYY
MBLXXXX
ASYZXYYYYY

7
11. Location of stamped serial number
FRAME SERIAL NUMBER
12. Selection table for lock or blank key
Refer to the following selection table to select the lock or blank key.
ENGINE SERIAL NUMBER
CARBURETTOR IDENTIFICATION NUMBER
Type Key No.
TYPE 1 A** B**
TYPE 2 C** D**
Where ** is from 00~99

III. How to use the Flat Rate Time (F.R.T.)
This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed
for replacement of parts covered by the warranty during the period the warranty is
in effect. The F.R.T. for those parts which are not listed herein should be
determined from the operation closely related to the replacement of that part.
1. The F.R.T. is based on the following service conditions.
a. Aliberal allowance is added to the net servicing time.
b. Standard times specified are based on the condition that the necessary
servicing tools listed in the service manual (motorcycle) which describes
the HERO HONDA service policies are available close at hand and the
work is performed by a mechanic with normal skill.
c. Time required for inspection and operational test following the servicing is
included in the F.R.T.
2. Method of computing
The job times are listed in tenth of an hour to simplify computation.
(Example) 0.3 = 18 minutes
5.6 = 5 hours and 36 minutes
CONVERSION CHART
Hours Minutes Hours Minutes
0.1 6 0.6 36
0.2 12 0.7 42
0.3 18 0.8 48
0.4 24 0.9 54
0.5 30 1.0 60
3. Computing the F.R.T.
When several jobs are performed at the same time, make the calculation in the
following manner.
a. Jobs of non duplicated nature
The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
(Example) Replacement of cylinder and clutch spring.
SERVICE ITEM F.R.T.
Cylinder 1.1
Clutch spring 0.7
The F.R.T. For the job is : 1.1+0.7=1.8
b. Jobs of duplicated nature
Take the F.R.T. For the last part to be replaced.
(Example) Replacement of piston and cylinder head gasket.
SERVICE ITEM F.R.T.
Cylinder head gasket 0.9
Piston 1.3
The F.R.T. for the job is : 1.3
c. Jobs of partially related nature
Total up the F.R.T. For all of the parts replaced and then subtract the F.R.T. for
the duplicated operation.
(Example) Replacement of gearshift drum and crankshaft assembly.
SERVICE ITEM F.R.T.
Gear Shift Drum *3.3
Crank Shaft *3.7
Crankcase Disassembly *3.2
The F.R.T. for the job is : (3.3+3.7)-3.2=3.8
Crankcase disassembly is the duplicated operations.
*The F.R.T. Shown with (*) includes engine removal and installation.
8

NO. SERVICE ITEM F.R.T.
1. Engine 1.3
2. Cylinder head 0.9
3. Carburettor 0.3
4. Operations other than replacing parts
a.Removed and installation
b. Adjustment, measurement and cleaning
Engine
1. Ignition timing - inspection 0.2
2 Spark plug – adjustment and cleaning 0.1
3 Tappet adjustment 0.2
4 Carburettor idle – adjustment 0.1
5 Engine oil – inspection (excluding oil change) 0.1
6 Clutch – adjustment 0.1
7 Cleaner element – cleaning 0.2
8 Compression – pressure measurement 0.1
9 Battery – checking of electrolyte level and gravity 0.1
10 Carburettor – float level measurement 0.5
11 Oil filter cleaning 0.5
12 Throttle operation – adjustment 0.1
Frame
1 Front brake – adjustment 0.1
2 Rear brake – adjustment 0.1
3 Brake – operation test 0.1
4 Headlight – aimings 0.1
5 Drive chain (includes tension adjustment
however, does not include sprocket) 0.1
c. Overhaul
1 Carburettor 0.5
9

11
2
BLOCK INDEX – ENGINE GROUP
E-1 CYLINDER HEAD COVER/ . . . . . . . . . . . . . . . . . .
INLET PIPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
E-2 CYLINDER/CYLINDER HEAD . . . . . . . . . . . . . . 20
E-3 CAM SHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 21
E-4 CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 20
E-5 RIGHT CRANKCASE COVER . . . . . . . . . . . . . . 21
E-6 CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
E-7 LEFT CRANKCASE COVER/ . . . . . . . . . . . . . . . . .
A.C.GEN. ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . 24
E-7A LEFT CRANKCASE COVER/
A.C.GEN. ASSY. (SELF START). . . . . . . . . . . . . 25
F-7B STARTING CLUTCH . . . . . . . . . . . . . . . . . . . . . . 26
F-7C STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . 27
E-8 CRANK CASE/OIL PUMP . . . . . . . . . . . . . . . . . . 26
E-9 CRANKSHAFT/PISTON . . . . . . . . . . . . . . . . . . . 27
E-10 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . 28
E-11 KICK STARTER. . . . . . . . . . . . . . . . . . . . . . . . . . 29
E-12 GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
E-13 CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . . . . 32

BL CK INDEX – FRAME GROUPO
HEAD /FR. VISOR -F-1V LIGHT . . . . . . . . . . . . . . . . 43 44
-F-2V SPEEDOMETER/CABLE/KEY SET . . . . . . . . 45 46
F-3 HANDLE LEVER/SWITCH/ . . . . . . . . . . . . . . . . . . .
-CONTROL CABLE . . . . . . . . . . . . . . . . . . . . . 47 48
F-4 HANDEL PIPE/TOP BRIDGE . . . . . . . . . . . . . . . 49
F-5 STEERING STEM/HORN . . . . . . . . . . . . . . . . . . 50
F-6 FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 51
F-7 FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
F-8 FRONT BRAKE PANEL . . . . . . . . . . . . . . . . . 53. . .
F-9 FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . 54
F-10 REAL BRAKE PANEL . . . . . . . . . . . . . . . . . . . . . 55
F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . 56
F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 54
F-22 WINKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
F-23 TAIL LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
F-24 WIRE HARNESS/BATTERY . . . . . . . . . . . . . . . . 56
EF-25 FRAM BODY/UTILITY BOX . . . . . . . . . . . . . . . 57
F-26 O . . . . . . . . . . . . . . . . . .T OL . . . . . . . . . . . . . . . . 58
F-27 I ES/M . . . . . . . . . . . .STR P ARKS . . . . . . . . . . . . 68
F-28 D N E . . . . . . . . . . . .GUAR E GIN . . . . . . . . . . . . 69
F-29 D AR . . . . . . . . . . . . . .GUAR S I . . . . . . . . . . . . . 70
F-30 A K/C U I N . . . . . . . . . . . .M R A T O . . . . . . . . . . . . . . .
-12 A SY/ REAF SE T AS . R COWL/
R AR A R . . . . . . . . . . . .E C R IER . . . . . . . . . . . . 46
-13 UEL T N . . . . . . . . . . . . . . .F F A K. . . . . . . . . . . . . . 47
-14 DE ER . . . . . . . . . . . . . .F SI COV . . . . . . . . . . . . . 48
-15 R L N . . . . . . . . . . . . .F AI C EA ER . . . . . . . . . . . . . 49
T F . .F-16 EXHAUS MU FLER . . . . . . . . . . . . . . . . . . . 50
E . .F-17 STEP ASSY/ KICK START R. . . . . . . . . . . . . 51
.F-18 MAIN STAND/PEDAL BRAKE . . . . . . . . . . . . . . .
. .F-19 REAR FORK / CHAIN CASE . . . . . . . . . . . . . 52
. . .F-20 REAR CUSHION . . . . . . . . . . . . . . . . . . . . . 53

BLOCK INDEX-ENGINE GROUP
E-1 19
E-4 22
E-2 20
E-5 24
E-3 21
E-6 26
3
12
12
9
9
10
11
11
11
11
10
2
1
6
4
5
13
8 7
13
13
13
12
11
11
9
3
8
7
10
5
6
103
8
7
11
1
12
13 11
9
4
2
4
1
12
9
10
10
10
10
10
11
11
7
1
4
5
8
6
2
6
3
23
23
26
12
22
22
6
18
16
10
25
1
1517
17 7
4
5
21
13
14
19
24
2
3
8
9
11
20
9
13
19
18
18
19
19
21
16
12
6
9
11
15
14
10 7
4
5
17
13
13
20
9
8
2
1
3
22
20
2
19
18
22
16
16
19
15
5
7
10
6
9
20
17
3
1
4
4
20
21
13
13
12
12
14
12
12
13
8
21
11
12
2
4
9
1
18
14
14
17
10
11
5
6
15
13
16
7
8
19
3 8
8
9
8
7
7
7
7
5
21 15
15
13
16
6
11
11
20
19 10
25
17
17
24
3
2
22
18
20
1
24
12 4
11
14
11
23
23
23
23
E-7 22 E-7A 22 E-7B 22
1
5
3
4
5
5
6 7
2
5
12
9
10
11
13
13
8
14
12
8
8

BLOCK INDEX-ENGINE GROUP
E-7C 19
E-10 22
E-8 20
E-11 24
E-9 21
E-12 26
5 3
4
5
6 7
10
11
1
9
12
8
2
E-13 22 E-7A 22 E-7B 22
1
3
9
6
2
4
7
8
16
11
14
12
1313
13
15
15
13
15
5
10
20 20
3-4
21
5
6
7
8
1
22
24
24
2424
23
24
12
13
12
13
19
18
11
2
9
15
14
17
15
16
10
24
13
10
18
18
16
14
4
3
2
23
1
5
17
17
19
19
7
9
25
25
21 11
12
22
22
15
6
20
20
8
12
8
7
9
11
13
13
6
5
4
2
11
10
1
3
12
10
5
24
24
7 6 6
66
8 9
1
14
11
13
3 3
4
16
22
15
21
17
23
192
1
2
20
18
8
6
10
11
12
13
15
12
16
17
18
19
79
4
14
2
1
20
21
21
22
22
23
24
25
26
27
14

15
F-1V 29
F-4 35
F-2V 31 F-3 33
BLOCK INDEX-FRAME GROUP
F-9 36 F-11 37
F-12 39 F-13 42 F-14 44
5
17
19
20
20
6
23
15
2 24
7
7
21
10
25
3
9
24
4
8
10
1
1211
15
18 22
23
26
16
27
27
14
23
22
26
1616
16
.
17
17
17
5
4
3
7-8
23
21
15
14
122
13
12
10
25
20
19
24
25
20
20
24
26
26
23
23 1
11
16 21
6
21
2123
21
23
23
24
11
17
18
22
9
8
2
3
1
4
4
4
4
5
6
7
9
10
11
12
13
14
17
16
22
22
24
25
25
26
26
20
19
23
21
18
19
21
23
15
5
4
4
3
3
7
7
56
610
10
8 2
1
9
9
9
9
11
12
13
15
14
13
12
5
3
2
1
4
7
10
8
6
9
14
14
13
11
11
10
6
15
15
7
8
9
2
13
12
12
5
14
14
3
4
1
3
3
1
6
6
5
1
2
4
7
7
8
5
8
99
6
5 4
3
2
11
12
19
15
13
16
18
16
18
1
22
179
20
21
10
41
7
8
15
16
18
9
13
14
4
3
6-7
10
1
1
8
8
4
2
5
11 12
17

3
1325
26
8
27
16
15
24
17 8
14
11-12
3
3
5
3
24
10
18
16
22
2
9
21
20
4
7
13
24
24
19
23
15
F-1V 29
F-4 35
F-2V 31 F-3 33
F-9 36 F-11 37
F-12 39 F-13 42 F-14 44
5
9
5
9
15
8
2
3-4
12
7
19
11
10
1
1417
18
6
13
16 16
7
3
2
5
5
3 14
16
10
19
18
18
18
18
11
13
1416
19
3
3
20
20
12
12
5
5
6
9
13
8
5
5
19 19
16
15
1
14
14
16
4 17
17
20
20
I
NI
IO
N
G
T
S
SY
TE
M
21
19
1720
20
18
6
9
6
23
10
21
21
21
8
11
14
5
22
22
12
2
3
1
15
16
164
10
7
13
5
2
7
7
1
1
7
7
3
4
3
6
4
12
11
9
2
1
5
20
18
23
22
17
16
7
108
20
18
20
18
20
18
21
4
3
6
13
15
15
17
18
19
20
24
14
10
7
1
9
9
11
4
3
2
3
5
6
6
8
8
.
7
13
15
9
1
10
35
17
36
18
22
30
32
32
32
32
30
31
31
18
19
27
20
21
23
34
10
26
8
11
11
2
6
37
5
33
3
4
25
25
7
12
28
14
13
15
16
24
29
36
1-2
4
6
7
5
9 3
11
17
10
14
15
16
12
8 13

14
16
13
7
11
11
11
15
18
1
2
3
5
9
10
6
17
21
19
20
8
12
13
9
4
16
6
4
5
3
7
9 1
1
8
10
8
7
7
2
3
5
4
6
9 10
1
14
14
3
4
6
8
13
11
11
13
13
13
10
5
4
2
1
6
7
12
12
9
10
7
11
13
17
16
17
19
20
20
20
13
12
16
15
19
14
4
2
3
5
10
9
20
4
2
6
3
5
18
18
1
8
16
17
17
18
18
19
16
12
12
14
15
159
15
9 9
9
10
8
8
7
9
5
3
13
13
414
11
7
9
6
15
1
1
2
16
F-26 49F-16 46 F-24 47
F-27 50
2
3
4
5
7
13
17
10
12
1
6
3
4
13
11-12
17
8
5
20
6
23
16 11-12
15
14
25
26
22
1
2
9
10
13
18
19
20
21
24
25
26
L
E
OCK
R
L
E
OCK
R
2
26
16
35
18
19
17
10
2
26
20
21
35
37
28
23
1
1
23
37
25
24
12-13
14
15
34
7-8
3-4
29
9
29
11
30
31
31
36
36
36
36
30
10
23
33
5-6
32
32
27
I
N
N
G
ITI
O
SY
ST
EM
A A A
B
4
C A
B
A
A
B
C
K
A
A
C
B
A
A
A
A
1
3
5
9
11
12
7

1
4
5
2
3
3
6
16
F-26 49F-16 46 F-24 47
F-27 50
2
2
2
2
1
CAUTIONCAUTION
4 STROKE ENGINE
DO NOT ADD OIL IN PETROL
ALWAYS WEAR A HELMET
READ OWNER’S MANUAL
CAREFULLY BEFORE RIDING
GEAR SHIFT PATTERN
SHIFT
DOWN
FOR
NEUTRAL
SHIFT
TO
COLD TYRE PRESSURES
IN Kgf/cm2 (psi) FRONT REAR
RIDER & PILLION 1.75 (25) 2.25 (33)
RIDER ONLY 1.75 (25) 2.25 (33)
TYRE SIZE : FRONT 2.75 - 18 42P
REAR 3.00 - 18 52P
N
1
2
3
4
KWA-940
1
DRIVE CHAIN
Keep chain adjusted and lubricated.
25mm (1in.) Freeplay
See owner's manual
for instructions.
Freeplay
MZ8-W00
2
3
DANGER/POISON
SHIEL EYES : No : SULFURIC ACID
EXPLOSIVE GASES : SPARKS : CAN CAUSE
CAN CAUSE BLINDNESS : FLAMES : BLINDESS OR
OR INJURY : SMOKING : SERVER BURNS

Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* COVER, CYLINDER HEAD .................. 0.3
* GASKET, CYLINDER HEAD COVER ...
* COVER, ‘R’ CYLINDER HEAD SIDE ... 0.1
* COVER, ‘L’ CYLINDER HEAD SIDE .... 0.2
* S PARK PLUG ...................................... 0.1
* INSULATOR, CARBURETTOR ............ 0.2
* PIPE, INLET......................................... 0.3
E - 1
CYLINDER HEAD COVER/
INLET PIPE
FR.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
12301-KWH-960 COVER, CYLINDER HEAD ................................. 1 1 1 1
12331-KWH-960 COVER CYLINDER R. HEAD SIDE .................... 1 1 1 1
12341-KWH-960 COVER CYLINDER L. HEAD SIDE .................... 1 1 1 1
12361-035-000 CAP, TAPPET ADJUSTING HOLE ....................... 2 2 2 2
12391-GW8-681 GASKET, CYLINDER HEAD COVER................... 1 1 1 1
12394-GW8-681 GASKET CYL. HEAD R. SIDE COVER............... 1 1 1 1
12395-GW8-681 GASKET CYL. HEAD L. SIDE COVER ............... 1 1 1 1
16201-KWB-920 GASKET CARBURETTOR INSULATOR.............. 1 1 1 1
16211-459-750 INSULATOR, CARBURETTOR ............................ 1 1 1 1
17110-KCC-870 PIPE, COMP INLET. ............................................. 1 1 1 1
18655-KWA-940 STAY, AI TUBE...................................................... 1 1 1 1
90201-GF6-000R NUT, CAP, 7MM.................................................... 4 4 4 4
90442-GF6-000 WASHER, SEALING 7 MM................................... 3 3 3 3
90443-GF6-000 WASHER ‘A’ SEALING, 7 MM.............................. 1 1 1 1
90461-357-000 WASHER, SEALING, 12 MM................................ 1 1 1 1
91302-KEV-900 O-RING, 30.8 X 3 ................................................. 2 2 2 2
91304-GB1-900 O-RING, 25X 2.4 .................................................. 1 1 1 1
95701-06110-00 BOLT, FLANGE, 6 X 110....................................... 1 1 1 1
96001-06020-00 BOLT, FLANE, SH. 6 X 20 .................................... 2 2 2 2
2
19
18
22
16
16
19
15
5
7
10
6
9
20
17
3
1
4
4
20
21
13
13
12
12
14
12
12
13
8
21
11
3

No. DRUM
KICK SELF
* COVER, CYLINDER HEAD .................. 0.3
* GASKET, CYLINDER HEAD COVER ...
* COVER, ‘R’ CYLINDER HEAD SIDE ... 0.1
* COVER, ‘L’ CYLINDER HEAD SIDE .... 0.2
* S PARK PLUG ...................................... 0.1
* INSULATOR, CARBURETTOR ............ 0.2
* PIPE, INLET......................................... 0.3
E - 1
CYLINDER HEAD COVER/
INLET PIPE
FR.
20
21
22
20
96001-06022-00 BOLT FLANGE, SH. 6 X 22.................................. 2 2 2 2
96001-06025-00 BOLT FLANGE, SH. 6X25.................................... 2 2 2 2
98056-57718-00 SPARK, PLUG ...................................................... 1 1 1 1
2
19
18
22
16
16
19
15
5
7
10
6
9
20
17
3
1
4
4
20
21
13
13
12
12
14
12
12
13
8
21
11

E - 2
CYLINDER/CYLINDER HEAD
FR.
* CYLINDER ........................................... 1.2
* GASKET, CYLINDER ........................... 1.1
* HEAD, COMP., CYLINDER .................. 1.6
(INC. REAMING) .................................
* GUIDE, VALVE ....................................
(ADD 0.3 FOR EACH) .........................
(EXC. VALVE REFACING) ...................
(ADD MORE 0.2 IF PERFORMED)......
* GASKET, CYLINDER HEAD ................ 0.9
* BOLT, STUD, 6 X 32 ............................ 0.3
(ADD 0.1 FOR EACH) .........................
12101- CYLINDER.......................................................... 1 1 1 1
12191-GS4-762 GASKET, CYLINDER.......................................... 1 1 1 1
12200-KWH-960 HEAD COMP., CYLINDER.................................. 1 1 1 1
12237-GB4-305 GUIDE, INLET VALVE (O/S).............................. 1 1 1 1
12245-GB4-305 GUIDE, EXH. VALVE (O/S)................................. 1 1 1 1
12251-GF6-000 GASKET, CYLINDER HEAD............................... 1 1 1 1
18640-KCC-940 PIPE COMP. AIR FEED ...................................... 1 1 1 1
18645-MT4-730 GASKET AIR FEED PIPE ................................... 1 1 1 1
90033-041-020 BOLT, STUD, 6 X 32 .......................................... 2 2 2 2
90081-GFP-900 BOLT, SOCKET FLANGE 6X23.......................... 2 2 2 2
90701-GF6-000 PIN, DOWEL, 8 X 14........................................... 4 4 4 4
91305-028-150 O-RING, 9 X 1.6.................................................. 2 2 2 2
96001-06016-00 BOLT FLANGE SH. 6 X16 .................................. 3 3 3 3
AAD-H001
2
3
4
5
6
7
8
9
10
11
12
13
19
3
12
12
9
9
10
11
11
11
11
10
2
1
6
4
5
13
8 7
13
13
No. DRUM
KICK SELF

20
E -3
CAM SHAFT/VALVE
FR.
1
2
3
4
5
6
7
8
9
10
11
12
13
* CAMSHAFT COMP., .......................0.7
* ARM, VALVE ROCKER...................1.1
(ONE OR ALL)......................................
* VALVE ..........................................1.4
(ADD 0.2 FOR EACH) ..........................
(INC. REFACING).................................
(EXC. VALVE GUIDE REPLACEMENT)
* SPRING, VALVE INNER .................1.2
(ADD 0.1 FOR EACH) ..........................
(INC. RELATIVE PART)........................
13
12
11
11
9
3
8
7
10
5
6
103
8
7
11
1
12
13 11
9
4
2
4
1
No. DRUM
KICK SELF
12209-GB4-680 SEAL, VALVE STEM........................................... 2 2 2 2
14100-AAH-H41 CAM SHAFT COMP., .......................................... 1 1 1 1
14430-KST-940 ARM, COMP, VALVE ROCKER .......................... 2 2 2 2
14451-KST-940 SHAFT, ROCKER ARM....................................... 2 2 2 2
14711-GN5-910 VALVE, INLET..................................................... 1 1 1 1
14721-GF6-010 VALVE, EXHAUST.............................................. 1 1 1 1
14751-GBG-900 SPRING, VALVE OUTER.................................... 2 2 2 2
14761-GBG-900 SPRING, VALVE INNER..................................... 2 2 2 2
14771-GB4-680 RETAINER, VALVE SPRING .............................. 2 2 2 2
14775-MA6-000 SEAT, VALVE SPRING OUTER.......................... 2 2 2 2
14781-MA6-000 COTTER, VALVE ................................................ 4 4 4 4
90012-333-000 SCREW, TAPPET ADJUSTING .......................... 2 2 2 2
90206-001-000 NUT, TAPPET ADJUSTING ................................ 2 2 2 2

No. DRUM
KICK SELF
25
E - 4
CAM CHAIN TENSIONER
FR.
14321-GB6-900 SPROCKET, CAM (28T)....................................... 1 1 1 1
14401-178-000 CHAIN, CAM......................................................... 1 1 1 1
14500-035-020 ARM COMP., CAM CHAIN TENSIONER ............. 1 1 1 1
14502-086-000 ROLLER, CAM CHAIN TENSIONER ................... 1 1 1 1
14531-035-000 PIVOT, CAM CHAIN TENSIONER ...................... 1 1 1 1
14541-GB4-681 SPRING, CAM CHAIN TENSIONER.................... 1 1 1 1
14550-GBO-910 PUSH ROD, COMP., TENSIONER ...................... 1 1 1 1
14566-086-030 HEAD, TENSIONER, PUSH ROD........................ 1 1 1 1
14610-086-000R ROLLER COMP., CAM CHAIN GUIDE ................ 1 1 1 1
14615-035-010 PIN, GUIDE ROLLER........................................... 1 1 1 1
14670-035-030L SPROCKET, CAM CHAIN GUIDE........................ 1 1 1 1
14675-178-000 SPINDLE, CAM CHAIN GUIDE SPROCKET....... 1 1 1 1
90081-035-000 BOLT, SEALING, 14MM ....................................... 1 1 1 1
90083-KVH-900 BOLT, KNOCK, 5MM ............................................ 2 2 2 2
90441-035-000 WASHER, SEALING, 14 MM ............................... 1 1 1 1
90461-357-000 WASHER, SEALING, 12 MM ............................... 1 1 1 1
90481-035-000 WASHER, 8MM .................................................... 1 1 1 1
90702-GB6-910 PIN, DOWEL, 8X12 .............................................. 1 1 1 1
96001-06018-00 BOLT, FLANGE, SH. 6X18 ................................... 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
12
2
4
9
1
18
14
14
17
10
11
5
6
15
13
16
7
8
19
3
*SPROCKET, CAM(28T)........................ 0.4
*ROLLER, CAM CHAIN TENSIONER
*CHAIN, CAM ......................................... 1.4
*ARM COMP., CAM CHAIN TENSIONER
*PUSH ROD COM., TENSIONER.......... 0.3
*ROLLER COMP., CAM CHAIN GUIDE. 1.0
*SPROCKET, CAM CHAIN GUIDE ........ 1.6
*SPINDLE, CAM CHAIN GUIDE ............

21
E - 5
RIGHT CRANKCASE COVER
FR.
* COVER COMP., ÔRÕ CRANCK CASE . 0.8
* GASKET, ÔRÕ CRANK CASE COVER . 0.6
* LEVER COMP., CLUTCH ..................... 0.7
* OIL SEAL, 13.8 X 24 X 5 .....................
11330-AAD-H00 COVER COMP., ‘R’ CRANK CASE ...................... 1 1 1 1
11394-KW8-681 GASKET, ‘R’ CRANK CASE COVER ................... 1 1 1 1
15650-AAC-H00 GAUGE, OIL LEVEL ............................................. 1 1 1 1
22810-198-000 LEVER COMP., CLUTCH ..................................... 1 1 1 1
22815-166-000 SPRING, CLUTCH LEVER................................... 1 1 1 1
90702-GB6-910 PIN, DOWEL, 8 X 12 ............................................ 2 2 2 2
91202-302-010 OIL SEAL, 13.8X24X5 .......................................... 1 1 1 1
91303-719-000 O-RING, 9 MM...................................................... 1 1 1 1
91307-035-000 O-RING, 18X3....................................................... 1 1 1 1
96001-06040-00 BOLT, FLANGE, SH. 6 X 40 ................................. 5 5 5 5
96001-06065-00 BOLT, FLANGE, SH. 6 X 65 ................................. 2 2 2 2
96001-06080-00 BOLT, FLANGE, SH. 6 X 80 ................................. 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
No. DRUM
KICK SELF
12
9
10
10
10
10
10
11
11
7
1
4
5
8
6
2
6
3

No. DRUM
KICK SELF
27
15431-198-000 ROTOR, OIL FILTER ........................................... 1 1 1 1
15439-198-691 GASKET, OIL FILTER ROTOR............................ 1 1 1 1
15441-198-000 COVER, OIL FILTER ROTOR ............................. 1 1 1 1
15661-198-000 PLATE, OIL SEPARATOR.................................... 1 1 1 1
22110-KST-940 OUTER COMP., CLUTCH ................................... 1 1 1 1
22121-198-900 CENTER, CLUTCH.............................................. 1 1 1 1
22201-GF6-000 DISC CLUTCH FRICTION................................... 4 4 4 4
22311-107-000 PLATE, CLUTCH ................................................. 3 3 3 3
22350-115-020 PLATE, CLUTCH PRESSURE ............................ 1 1 1 1
22361-KST-940 PLATE, CLUTCH LIFTER.................................... 1 1 1 1
22401-GF6-000 SPRING, CLUTCH............................................... 4 4 4 4
22847-KCC-900 ROD, CLUTCH LIFTER....................................... 1 1 1 1
23112-198-010 COLLAR, DRIVEN GEAR.................................... 1 1 1 1
23121-KST-901 GEAR, PRIMARY DRIVE 18T ............................. 1 1 1 1
23216-GF6-000 COTTER, MAIN SHAFT ...................................... 2 2 2 2
23217-GF6-000L SET RING, MAIN SHAFT COTTER .................... 1 1 1 1
90050-KFL-850 SPECIAL BOLT FLANGE 6X25........................... 2 2 2 2
90231-087-010 NUT, LOCK, 14 MM ............................................. 1 1 1 1
90231-198-000 NUT ‘B’, LOCK, 14MM......................................... 1 1 1 1
90432-086-000 WASHER LOCK ‘B’ ............................................. 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
*ROTOR, OIL FILTER .......................0.9
* COVER, OIL FILTER ROTOR.........0.7
* PLATE, OIL SEPARATOR...............1.1
* OUTER COMP., CLUTCH...............1.2
* CENTER CLUTCH..........................1.2
* DISC, CLUTCH FRICTION ..................
(ONE OR ALL)......................................
* PLATE, CLUTCH PRESSURE.............
* PLATE, CLUTCH LIFTER
* SPRING CLUTCH (ONE OR ALL) .......
E - 6
CLUTCH
FR.
8
8
9
8
7
7
7
7
5
21 15
15
13
16
6
11
11
20
19 10
25
17
17
24
3
2
22
18
20
1
24
12 4
11
14
11
23
23
23
23

No. DRUM
KICK SELF
28
90461-GF6-000 WASHER, SPLINE, 17 MM .................................. 1 1 1 1
91205-350-000 OIL SEAL, 6 X 25 X 6 ........................................... 1 1 1 1
93600-05012-1H SCREW, FLAT, 5 X 12 .......................................... 4 4 4 4
96001-06020-00 BOLT, FLANGE SH. 6 X 20 .................................. 2 2 2 2
96100-60010-00 BEARING, RADIAL BALL, 6001........................... 1 1 1 1
21
22
23
24
25
*ROTOR, OIL FILTER .......................0.9
* COVER, OIL FILTER ROTOR.........0.7
* PLATE, OIL SEPARATOR...............1.1
* OUTER COMP., CLUTCH...............1.2
* CENTER CLUTCH..........................1.2
* DISC, CLUTCH FRICTION ..................
(ONE OR ALL)......................................
* PLATE, CLUTCH PRESSURE.............
* PLATE, CLUTCH LIFTER
* SPRING CLUTCH (ONE OR ALL) .......
E - 6
CLUTCH
FR.
8
8
9
8
7
7
7
7
5
21 15
15
13
16
6
11
11
20
19 10
25
17
17
24
3
2
22
18
20
1
24
12 4
11
14
11
23
23
23
23

22
* COVER L. CRANKCASE ..................... 0.1
* A.C.GEN.ASSY., .................................. 0.5
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* OIL SEAL, 18.9 X 30 X 5 .....................
* O-RING, 107 X 2 .................................
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
E - 7
LEFT CRANKCASE COVER/
A.C. GEN. ASSY.
FR.
11321-KWA-940 PLATE OIL SEPARETOR.................................... 1 1 - -
11341-AAD-H00 COVER ‘L’ CRANK CASE .................................. 1 1 - -
11360-KWH-961 COVER RR L., CRANK CASE............................ 1 1 1 1
31100-KWH-971 A.C.GEN. ASSY. ................................................. 1 1 - -
31110-KWH-961 FLYWHEEL, COMP............................................. 1 1 - -
31120-KWH-961 STATOR, COMP.................................................. 1 1 1 1
32961-KST-940 CLAMPER ACG CORD....................................... 1 1 1 1
32981-GB4-780 GROMMET NEUTRAL SWITCH CORD ............. 1 1 1 1
90083-KVH-900 BOLT KNOCK 5MM ............................................ 2 2 1 1
90084-KWH-960 CAP 14MM.......................................................... 1 1 1 1
90087-KWH-960 CAP 30 MM......................................................... 1 1 1 1
90410-HC4-000 WASHER 10MM.................................................. 1 1 1 1
90702-GB6-910 PIN, DOWEL 8 X12............................................. 2 2 1 1
91202-KTL-741 OIL SEAL 19X30X5............................................. 1 1 - -
91301-035-000 O-RING 107X2.................................................... 1 1 - -
91303-377-000 O-RING 13.8X2.5................................................ 1 1 1 1
91317-171-000 O-RING 6X1.7..................................................... 2 2 - -
91356-KGH-901 O-RING 30 MM ................................................... 1 1 1 1
93600-06016-OA SCREW, FLAT., 6 X16 ........................................ 2 2 - -
23
23
26
12
22
22
6
18
16
10
25
1
1517
17 7
4
5
21
13
14
19
24
2
3
8
9
11
20
9
13
19
No. DRUM
KICK SELF

20
21
22
23
24
25
26
* A.C.GEN.ASSY., .................................. 0.5
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* OIL SEAL, 18.9 X 30 X 5 .....................
* O-RING, 107 X 2 .................................
23
94050-10000 NUT FLANGE, 10 MM......................................... 1 1 - -
96001-06016-00 BOLT FLANGE, SH., 6X16 ................................. 1 1 1 1
96001-06020-00 BOLT FLANGE, SH. 6X20 .................................. 2 2 1 1
96001-06028-00 BOLT FLANGE, SH. 6X28 .................................. 2 2 1 1
96001-06032-00 BOLT FLANGE, SH. 6X32 .................................. 1 1 1 1
96001-06060-00 BOLT FLANGE, SH. 6X60 .................................. 1 1 - -
96001-06070-00 BOLT FLANGE SH. 6X70 ................................... 1 1 1 1
E - 7
A.C. GEN. ASSY.
No. DRUM
KICK SELF
FR. 23
23
26
12
22
22
6
18
16
10
25
1
1517
17 7
4
5
21
13
14
19
24
2
3
8
9
11
20
9
13
19

24
* A.C.GEN.ASSY., .................................. 0.5
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* OIL SEAL, 18.9 X 30 X 5 .....................
* O-RING, 107 X 2 .................................
11341-AAD-H10 COVER ‘L’ CRANK CASE .................................. - - 1 1
11360-KWH-961 COVER RR L., CRANK CASE............................ 1 1 1 1
11395-GBJ-731 GASKET L CRANK CASE COVER..................... - - 1 1
31100-KWH-961 A.C.GEN. ASSY. ................................................. - - 1 1
31110-KWH-961 FLYWHEEL, COMP............................................. - - 1 1
31120-KWH-961 STATOR, COMP.................................................. 1 1 1 1
32961-KST-940 CLAMPER ACG CORD....................................... 1 1 1 1
32981-GB4-780 GROMMET NEUTRAL SWICTH CORD ............. 1 1 1 1
90083-KVH-900 BOLT KNOCK 5MM ............................................ 1 1 2 2
90084-KWH-960 CAP 14MM.......................................................... 1 1 1 1
90087-KWH-960 CAP 30 MM......................................................... 1 1 1 1
90410-HC4-000 WASHER 10MM.................................................. 1 1 1 1
90702-GB6-910 PIN, DOWEL 8 X12............................................. 1 1 2 2
91303-377-000 O-RING 13.8 X 2.5.............................................. 1 1 1 1
91356-KGH-901 O-RING 30MM .................................................... 1 1 1 1
94050-10000 NUT, FLANGE, 10 MM........................................ 1 1 1 1
96001-06016-00 BOLT, FLANGE, SH., 6X16................................. 1 1 1 1
96001-06020-00 BOLT, FLANGE, SH. 6X20.................................. 1 1 2 2
96001-06028-00 BOLT, FLANGE, SH. 6X28.................................. 1 1 2 2
96001-06032-00 BOLT FLANGE, SH. 6X32 .................................. 1 1 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
E - 7 A
A.C. GEN. ASSY. (SELF START)
FR.
18
18
19
19
21
16
12
6
9
11
15
14
10 7
4
5
17
13
13
20
9
8
2
1
3
22
20
No. DRUM
KICK SELF

25
* A.C.GEN.ASSY., .................................. 0.5
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* OIL SEAL, 18.9 X 30 X 5 .....................
* O-RING, 107 X 2 .................................
96001-06050-00 BOLT, FLANGE, SH. 6X50.................................. - - 1 1
96001-06070-00 BOLT, FLANGE SH. 6X70................................... 1 1 1 1
20
21
FR.
E - 7 A
A.C. GEN. ASSY. (SELF START)
18
18
19
19
21
16
12
6
9
11
15
14
10 7
4
5
17
13
13
20
9
8
2
1
3
22
20
No. DRUM
KICK SELF

No. DRUM
KICK SELF
33
E - 7 B
STARTING CLUTCH
FR.
* A.C.GEN.ASSY., .................................. 0.5
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* OIL SEAL, 18.9 X 30 X 5 .....................
* O-RING, 107 X 2 .................................
11321-KWA-940 PLATE OIL SEPARATE....................................... - 1 - 1
28101-KWA-940 CHAIN STARTING ............................................ - 1 - 1
28102-KWA-940 GUIDE STARTER CHAIN................................... - 1 - 1
28103-GB4-700 PROTECTOR STARTER CHAIN ........................ - 1 - 1
28110-AAD-H40 SPROCKET COMP., STARTING ....................... - 1 - 1
28117-KFL-850 SET PLATE,STARTING SPROCKET.................. - 1 - 1
28120-KWA-942 OUTER COMP. STARTING CLUTCH................. - 1 - 1
90085-KWA-940 BOLT SOCKET 6 MM ......................................... - 3 - 3
91201-GBG-900 OIL SEAL 30X42X4.5.......................................... - 1 - 1
91204-GBG-850 OIL SEAL 18.9X28X5.......................................... - 1 - 1
91301-035-000 O-RING 107X2 ............................................ - 1 - 1
91317-171-000 O-RING 6X1.7 ............................................ - 2 - 2
93600-06016-0A SCREW FLAT 6X16............................................ - 2 - 2
96001-06010-00 BOLT FLANGE SH.6X10 .................................... - 1 - 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
5
3
4
5
5
6 7
2
5
12
9
10
11
13
13
8
14
12
8
8

No. DRUM
KICK SELF
34
* A.C.GEN.ASSY., .................................. 0.5
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* OIL SEAL, 18.9 X 30 X 5 .....................
* O-RING, 107 X 2 .................................
31201-KG8-004 BRUSH, SET....................................................... - - 1 1
31202-GB2-700L SPROCKET ........................................................ - - 1 1
31204-KG8-004 SPRING, BRUSH................................................ - - 2 2
31205-KWA-941 PACKING ............................................................ - - 1 1
31208-KWA-941 MOTOR ONLY .................................................... - - 1 1
31210-KWA-941 MOTOR UNIT STARTER .................................... - - 1 1
31211-KWA-941 CASE 'A' FRONT ................................................ - - 1 1
31213-GB4-701L GEAR COMP., DRIVEN ...................................... - - 1 1
32410-KVH-871 SUB HARNESS 'A'.............................................. - - 1 1
91308-GB4-701L O-RING A............................................................ - - 1 1
91309-GB2-701L O-RING B............................................................ - - 1 1
93892-04006-08L SCREW, WASH., 4X6......................................... - - 1 1
93892-05030-08L SCREW, WASH., 5X30....................................... - - 4 4
94510-12000L CIRCLIP, EXTERNAL, 12MM ............................. - - 1 1
96001-06045-00 BOLT FLANGE SH. 6X45 ................................... - - 3 3
96120-60010-10L BEARING, BALL RADIAL ................................... - - 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
E - 7 C
STARTING MOTOR
FR.
1
3
9
6
2
4
7
8
16
11
14
12
1313
13
15
15
13
15
5
10

No. DRUM
KICK SELF
26
* CRANK CASE COMP., ‘R’ ................... *4.0
* GASKET, CRANK CASE ...................... *3.6
* CRANK CASE COMP., ‘L’ .................... *4.4
* SCREEN, OIL FILTER.......................... 0.6
* BOLT, CYLINDER STUD ...................... 1.1
(ADD 0.1 FOR EACH)
* PUMP ASSY., OIL ................................
11100-KWH-960 CRANK CASE COMP.RIGHT(BLK)..................... 1 1 1 1
11191-GW8-681 GASKET CRANK CASE ......... ............................ 1 1 1 1
11200-KWH-960 CRANK CASE COMP. LEFT(BLK) ...................... 1 1 - -
11200-KWH-970 CRANK CASE COMP. LEFT(BLK) ...................... - - 1 1
15100-KCC-900 PUMP ASSY.OIL..................... ............................ 1 1 1 1
15119-178-000 GASKET OIL PUMP BODY .... ............................ 1 1 1 1
15384-178-000 PIVOT OIL PUMP ................... ............................ 1 1 1 1
15421-035-010 SCREEN OIL FILTER ............. ............................ 1 1 1 1
16236-045-010 CLAMPER OVER FLOW PIPE............................ 1 1 1 1
17316-611-000 CLIP BREATHER TUBE ......... ............................ 1 1 1 1
17371-KWH-970 TUBE BREATHER.................. ............................ 1 1 1 1
90031-GF6-000R BOLT A CYL.STUD,6X198X7 . ............................ 2 2 2 2
90032-GF6-000R BOLT B CYL.STUB,6X205.5X7 ........................... 2 2 2 2
90407-259-000 DRAIN COCK PACKING......... ............................ 1 1 1
90703-HC4-000 DOWEL PIN 10X14 ................ ............................ 2 2 2 2
91303-GF6-000 PACKING RUBBER 16 MM .... ............................ 1 1 1 1
92800-12000-00 DRAIN PLUG BOLT................ ............................ 1 1 1 1
95002-02100 CLIP B 10 TUBE..................... ............................ 1 1 1 1
95002-80000 CLIP C12 TUBE...................... ............................ 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
E - 8
CRANK CASE/OIL PUMP
FR.
FR.
20 20
3-4
21
5
6
7
8
1
22
24
24
2424
23
24
12
13
12
13
19
18
11
2
9
15
14
17
15
16
10

No. DRUM
KICK SELF
27
* CRANK CASE COMP., ‘R’ ................... *4.0
* GASKET, CRANK CASE ...................... *3.6
* CRANK CASE COMP., ‘L’ .................... *4.4
* SCREEN, OIL FILTER.......................... 0.6
* BOLT, CYLINDER STUD ...................... 1.1
(ADD 0.1 FOR EACH)
* PUMP ASSY., OIL ................................
96001-06016-00 BOLT FLANGE SH.6X16 . . . . . . . . . . . . . . . . . . . 2 2 2 2
96001-06025-00 BOLT FLANGE SH.6X25 . . . . . . . . . . . . . . . . . . . 1 1 1 1
96001-06050-00 BOLT FLANGE SH.6X50 . . . . . . . . . . . . . . . . . . . 1 1 1 1
96001-06060-00 BOLT FLANGE SH.6X60 . . . . . . . . . . . . . . . . . . . 2 2 2 2
96001-06065-00 BOLT FLANGE SH.6X65 . . . . . . . . . . . . . . . . . . . 4 4 4 4
20
21
22
23
24
E - 8
CRANK CASE/OIL PUMP
FR.
FR.
20 20
3-4
21
5
6
7
8
1
22
24
24
2424
23
24
12
13
12
13
19
18
11
2
9
15
14
17
15
16
10

No. DRUM
KICK SELF
37
E - 9
CRANKSHAFT/PISTON
FR.
13000-AAC-H40 CRANK SHAFT COMP.,...................................... 1 1 1 1
13011-KCC-942 RING SET, PISTON (STD) .................................. 1 1 1 1
13012-KCC-942 RING SET, PISTON (0.25) .................................. (1) (1) (1) (1)
13101-KCC-901 PISTON (STD)..................................................... 1 1 1 1
13102-KCC-315 PISTON (0.25)..................................................... (1) (1) (1) (1)
13103-KCC-315 PISTON (0.50)..................................................... (1) (1) (1) (1)
13104-KCC-315 PISTON (0.75)..................................................... (1) (1) (1) (1)
13105-KCC-315 PISTON (1.00)..................................................... (1) (1) (1) (1)
13111-087-000 PIN, PISTON ....................................................... 1 1 1 1
13115-001-000 CLIP, PISTON PIN............................................... 2 2 2 2
13201-GF6-300 ROD, CONNECTING........................................... 1 1 1 1
13381-KCC-900L PIN, CRANK ........................................................ 1 1 1 1
14311-035-000 SPROCKET, TIMING .......................................... 1 1 1 1
90741-KFB-000 KEY, WOODRUFF, 4MM ..................................... 1 1 1 1
91101-AAC-H40 BEARING, CONN. ROD (RED) OR..................... 1 1 1 1
91102-AAC-H40 BEARING, CONN. ROD (BLUE) OR................... 1 1 1 1
91103-AAC-H40 BEARING, CONN. ROD (WHITE)....................... 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
5 3
4
5
6 7
10
11
1
9
12
8
2
* CRANKSHAFT COMP.,...................4.0
* RING SET, PISTON ........................1.3
* PISTON
* PIN, PISTON...................................1.2
* ROD, CONNECTING (ACTUAL TIME)
* BEARING, RADIAL BALL, 6304 .....4.2
(ADD 0.2 FOR EACH) ..........................

No. DRUM
KICK SELF
38
E - 10
TRANSMISSION
FR.
23211-GF6-000 MAINSHAFT (11T)............................................... 1 1 1 1
23221-GF6-000 COUNTERSHAFT ............................................... 1 1 1 1
23421-GB4-770 GEAR, COUNTERSHAFT LOW ......................... 1 1 1 1
23422-GB4-770 BUSH, 20X9 ........................................................ 1 1 1 1
23431-GN5-910 GEAR, MAINSHAFT SECOND ........................... 1 1 1 1
23441-GB4-770 GEAR, COUNTERSHAFT SECOND................... 1 1 1 1
23451-GK4-761 GEAR, MAINSHAFT THIRD................................ 1 1 1 1
23461-GK4-760 GEAR, COUNTERSHAFT THIRD ....................... 1 1 1 1
23471-GN5-910 GEAR, MAINSHAFT FOURTH............................ 1 1 1 1
23481-HF7-000 GEAR, COUNTERSHAFT FOURTH ................... 1 1 1 1
23801-178-000 SPROCKET, DRIVE ............................................ 1 1 1 1
23802-040-000 PLATE, DRIVE SPROCKET FIXING................... 1 1 1 1
90451-GF6-000 WASHER, THRUST, 12MM ................................. 1 1 1 1
90451-198-000 WASHER, THRUST, 17MM ................................. 1 1 1 1
90452-GB4-770 WASHER, THRUST, 17MM ................................. 1 1 1 1
90461-GB4-770 WASHER, SPLINE, 20 X 1.2............................... 1 1 1 1
90461-035-000 WASHER, SPLINE, 17MM .................................. 2 2 2 2
90461-459-000 WASHER, SPLINE, 20MM .................................. 2 2 2 2
90601-001-000 CIRCLIP, 17MM ................................................... 2 2 2 2
90601-459-000 CIRCLIP, 20MM ................................................... 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
*MAINSHAFT ....................................3.8
(INC. RELATIVE PART)
*COUNTERSHAFT.................................
(WHEN SERVICING COMP., UNIT)
F.R.T. IS 4.0 ............................................
*SPROCKET, DRIVE.........................0.2
24
13
10
18
18
16
14
4
3
2
23
1
5
17
17
19
19
7
9
25
25
21 11
12
22
22
15
6
20
20
8

No. DRUM
KICK SELF
39
E - 10
TRANSMISSION
FR.
91203-GB5-760 OIL SEAL, 17X29X5 ............................................. 1 1 1 1
92000-06008-0H BOLT, HEX., 6 X 8 ................................................ 2 2 2 2
21
22
23
24
25
24
13
10
18
18
16
14
4
3
2
23
1
5
17
17
19
19
7
9
25
25
21 11
12
22
22
15
6
20
20
8
*MAINSHAFT ....................................3.8
*COUNTERSHAFT.................................
(WHEN SERVICING COMP., UNIT)
F.R.T. IS 4.0 ............................................
*SPROCKET, DRIVE.........................0.2

No. DRUM
KICK SELF
40
E - 11
KICK STARTER
FR.
28211-GF6-000 PINION, KICK STARTER ................................... 1 1 1 1
28221-198-010 RATCHET, KICK STARTER................................ 1 1 1 1
28251-GF6-000 SPINDLE, KICK STARTER ................................ 1 1 1 1
28253-397-000 SPRING, KICK STARTER RATCHET ................ 1 1 1 1
28254-198-000 RETAINER, RATCHET SPRING ........................ 1 1 1 1
28256-198-000 PLATE, RATCHET GUIDE.................................. 1 1 1 1
28261-198-000 SPRING, KICK STARTER .................................. 1 1 1 1
28262-198-000 RETAINER, KICK SPRING................................. 1 1 1 1
90452-115-000 WASHER, 17MM ................................................ 1 1 1 1
90454-107-000 WASHER, THRUST, 20MM................................ 1 1 1 1
90601-459-000 CIRCLIP, 20MM.................................................. 2 2 2 2
94510-16000 CIRCLIP, EXARNAL, 16MM ............................... 1 1 1 1
95701-06020-00 BOLT, FLANGE 6X20 ......................................... 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
*PINION, KICK STARTER.................3.7
*SPINDLE, KICK STARTER...................
(INC. RELATIVE PART).........................
*SPRING, KICK STARTER................1.1
12
8
7
9
11
13
13
6
5
4
2
11
10
1
3

No. DRUM
KICK SELF
41
E - 12
GEARSHIFT
24211-GF6-000R FORK, GEAR SHIFT ........................................... 2 2 2 2
24261-121-742 PIN, GEAR SHIFT FORK GUIDE ........................ 2 2 2 2
24263-028-000 CLIP, GEAR SHIFT FORK GUIDE PIN................ 2 2 2 2
24301-KWA-930 DRUM, GEAR SHIFT........................................... 1 2 2 2
24411-198-900 PLATE, SHIFT DRUM STOPPER........................ 1 1 1 1
24421-200-000 PIN, GEAR SHIFT DRUM.................................... 4 4 4 4
24425-198-900 PLATE, SHIFT DRUM SIDE ................................ 1 1 1 1
24430-198-900 ARM COMP., SHIFT DRUM STOPPER .............. 1 1 1 1
24435-GB4-770 SPRING, GEAR SHIFT DRUM STOPPER.......... 1 1 1 1
24610-KST-940 SPINDLE COMP., GEAR SHIFT.......................... 1 1 1 1
24639-035-000L COLLAR, 12.2MM................................................ 1 1 1 1
24641-041-000 SPRING, GEAR SHIFT ARM............................... 1 1 1 1
24651-035-000L SPRING, GEAR SHIFT, RETURN ....................... 1 1 1 1
24652-035-000 PIN, SHIFT RETURN SPRING............................ 1 1 1 1
35750-001-000 CONTACT ASSY., NEUTRAL SWITCH ............... 1 1 1 1
35753-035-010 ROTOR, NEUTRAL SWITCH .............................. 1 1 1 1
35755-001-000 PLATE, CONTACT FIXING.................................. 1 1 1 1
90071-171-010 BOLT, KNOCK, 6MM............................................ 1 1 1 1
90801-035-000 PLUG, RUBBER, 19 MM ..................................... 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
*FOR GEAR SHIFT ...........................3.8
(ONE OR ALL).......................................
*DRUM, GEAR SHIFT............................
*PLATE, SHIFT DRUM STOPPER
*ARM COMP., SHIFT DRUM STOPPER
*SINDLE COMP., GEAR SHIFT ........1.2
*CONTACT ASSY...................................
NEUTRAL SWITCH..........................0.2
FR.
12
10
5
24
24
7 6 6
66
8 9
1
14
11
13
3 3
4
16
22
15
21
17
23
192
1
2
20
18

No. DRUM
KICK SELF
42
91208-KB4-670 OIL SEAL, 11.6X24X10 ...................................... 1 1 1 1
91312-107-000 O-RING 7 X 1.7 .................................................. 1 1 1 1
90022-GFP-900 BOLT WASH 6X16.............................................. 1 1 1 1
96001-06012-00 BOLT FLANGE SH 6X12.................................... 1 1 1 1
96220-30085 ROLLER, 3X8.5.................................................. 2 2 2 2
20
21
22
23
24
*FOR GEAR SHIFT ...........................3.8
(ONE OR ALL).......................................
*DRUM, GEAR SHIFT............................
*PLATE, SHIFT DRUM STOPPER
*ARM COMP., SHIFT DRUM STOPPER
*SINDLE COMP., GEAR SHIFT ........1.2
*CONTACT ASSY...................................
NEUTRAL SWITCH..........................0.2
E - 12
GEARSHIFT
FR.
12
10
5
24
24
7 6 6
66
8 9
1
14
11
13
3 3
4
16
22
15
21
17
23
192
1
2
20
18

No. DRUM
KICK SELF
28
16010-KWA-931 GASKET, SET ...................................................... 1 1 1 1
16012-KWA-931 NEEDLE SET, JET ............................................... 1 1 1 1
16013-KRB-901 FLOAT, SET.......................................................... 1 1 1 1
16014-KTR-A01 TOP, SET.............................................................. 1 1 1 1
16015-KVW-921 CHAMBER SET, FLOAT....................................... 1 1 1 1
16016-KPH-651 SCREW SET ‘A’ ................................................... 1 1 1 1
16022-KWA-931 VALVE SET, THROTTLE...................................... 1 1 1 1
16028-KST-941 SCREW SET ‘B’ ................................................... 1 1 1 1
16037-KPH-901 PLATE SET VALVE .............................................. 1 1 1 1
16060-KWA-933 SWITCH ASSY., THROTTLE ............................... 1 1 1 1
16075-KTC-901 O-RING.,............................................................... 1 1 1 1
16076-KPL-901 O-RING.,............................................................... 1 1 1 1
16100-KWH-961 CARBURETTOR ASSY., ...................................... 1 1 1 1
16118-KTR-A01 CAP, CABLE SEALING ........................................ 1 1 1
16148-KPL-901 CAP, CHOKE DUST............................................. 1 1 1 1
16155-KRS-861 VALVE COMP., FLOAT......................................... 1 1 1 1
16163-GFP-901 GASKET, FLOAT CHAMBER ............................... 1 1 1 1
16165-KWA-931 HOLDER NEEDLE JET........................................ 1 1 1 1
16199-KWA-931 TUBE, AIR VENT.................................................. 1 1 1 1
35701-KWA-931 BAND, .................................................................. 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
* NEEDLE SET, JET..........................0.5
* CARBURETTOR ASSY
* FLOAT SET.....................................0.4
* VALVE COMP., FLOAT JET, MAIN.......
* TOP SET .........................................0.2
* CHAMBER SET, FLOAT ......................
* VALVE SET, THROTTLE.................0.3
E - 13
CARBURETTOR
FR.
8
6
10
11
12
13
15
12
16
17
18
19
79
4
14
2
1
20
21
21
22
22
23
24
25
26
27

No. DRUM
KICK SELF
29
93892-04010-10 SCREW, WASH. 4 X10 ........................................ 2 2 2 2
93892-04014-08 SCREW, WASH. 4 X14 ........................................ 2 2 2 2
95002-02089 CLIP, B-1, 8 TUBE................................................ 1 1 1 1
95002-02659 CLIP, B-1, 6.5 TUBE............................................. 1 1 1 1
95005-35260-50 TUBE 35 X 170..................................................... 1 1 1 1
99101-KWA-1050 JET, MAIN #105.................................................... 1 1 1 1
99103-KTC-0350 JET, SLOW#35..................................................... 1 1 1 1
21
22
23
24
25
26
27
* NEEDLE SET, JET..........................0.5
* CARBURETTOR ASSY
* FLOAT SET.....................................0.4
* VALVE COMP., FLOAT JET, MAIN.......
* TOP SET .........................................0.2
* CHAMBER SET, FLOAT ......................
* VALVE SET, THROTTLE.................0.3
E - 13
CARBURETTOR
FR.
8
6
10
11
12
13
15
12
16
17
18
19
79
4
14
2
1
20
21
21
22
22
23
24
25
26
27

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
F - 1V
HEADLIGHT / FR. VISOR
29
*LIGHT ASSY., HEAD ............................. 0.1
*UNIT HEADLIGHT ...............................
(INC. RELATIVE PART) .......................
*BULB, HEADLIGHT .............................
*SOCKET ASSY., HEADLIGHT ............. 0.2
*SOCKET ASSY., POSITION LIGHT .....
*STAY, HEADLIGHT BRACKET ............
*PANEL, INNER ....................................
*SET, FR. VISOR ..................................
3310B-AAD-H00 LIGHT ASSY., HEAD .......................... 1 1 1 1
33100-S2K-003 SPRING, BULB HOLDER ...................................... 1 1 1 1
33107-300-000 SPRING, BEAM ADJUSTER .................................. 1 1 1 1
33112-KWH-960 RUBBER COVER ................................................... 1 1 1 1
33117-KB7-910 NUT, BEAM ADJUST .............................................. 1 1 1 1
33120-AAD-H00 UNIT, HEAD LIGHT................................................. 1 1 1 1
33128-KCC-910 NUT, UNIT HOLDER............................................... 2 2 2 2
33130-KWH-960 SOCKET COMP., HEAD LIGHT.............................. 1 1 1 1
33136-426-830 COVER, SCREW, 4 MM ......................................... 1 1 1 1
33153-KCC-830 RING COMP., MOUNTING ..................................... 1 1 1 1
34901-KSP-910 BULB, HEADLIGHT (12V-35/35W) ......................... 1 1 1 1
34908-GA7-700 BULB, WEDGE BASE (12V-3.0W) ......................... 1 1 1 1
61311-KWH-970 STAY, HEADLIGHT BRACKET ............................... 1 1 1 1
61312-KCC-900 PLATE, WINKER SET ............................................ 2 2 2 2
26131-149-300 BOOT, HEADLIGHT BRACKET.............................. 4 4 4 4
80101-443-000 RUBBER RR. FENDER CUSHION......................... 3 3 3 3
83410-AAD-H70ZA SET, FR.VISOR (BLACK-1) .................................... 1 1 1 1
83410-AAD-H70ZB SET, FR.VISOR (BLACK-2) .................................... 1 1 1 1
(W/O BULB)
No. DRUM
KICK SELF
4
5
17
19
20
20
6
23
15
2 24
7
7
21
10
25
3
9
24
4
8
10
1
1211
15
18 22
23
26
16
27
27
14
23
22
26
1616
16
FR.
17
17
17

17
18
19
20
21
22
23
24
25
26
27
F - 1V
HEADLIGHT / FR. VISOR
30
*LIGHT ASSY., HEAD ............................. 0.1
*UNIT HEADLIGHT ...............................
(INC. RELATIVE PART) .......................
*BULB, HEADLIGHT .............................
*SOCKET ASSY., HEADLIGHT ............. 0.2
*SOCKET ASSY., POSITION LIGHT .....
*STAY, HEADLIGHT BRACKET ............
*PANEL, INNER ....................................
*SET, FR. VISOR ..................................
83410-AAD-H70Z SET, FR. VISOR ( ).............. 1 1 1 1
83410-AAD-H70ZD SET, FR. VISOR ( ).......... 1 1 1 1
83410-AAD-H70ZE SET, FR. VISOR )......... 1 1 1 1
83410-AAD-H70ZF SET, FR. VISOR ( )......... 1 1 1 1
83410-AAD-H70ZG SET, FR. VISOR ( )......... 1 1 1 1
83410-AAD- 70ZH SET, FR. VISOR ( ) ................. 1 1 1 1
83402-KCC-900 PANEL, INNER..................................................... 1 1 1 1
83403-KCC-830 CUSHION, SEAL VISOR FR................................ 1 1 1 1
83407-KCC-902 CUSHION, FR. VISOR......................................... 2 2 2 2
90150-GN5-901 SCREW, SPECIAL, 5 X 10................................... 2 2 2 2
92000-08012-0A BOLT, HEX., 8 X 12.............................................. 2 2 2 2
93500-04040-OH SCREW, PAN, 4 X 40........................................... 1 1 1 1
93901-34210 SCREW, TAPPING, 4 X 10 .................................. 1 1 1 1
94101-04800 WASHER, PLAIN, 4 MM ...................................... 1 1 1 1
94101-08000 WASHER, PLAIN, 8 MM ...................................... 2 2 2 2
96001-06016-07 BOLT, FLANGE, SH. 6 X 16................................. 2 2 2 2
C CLOUD SILVER ME.
CANDY BLAZING RED
(EXCELLENT BLUE ME.
HI-GRANITE BLUE ME.
PALACE MAROON ME.
H HEAVY GRAY ME.
No. DRUM
KICK SELF
5
17
19
20
20
6
23
15
2 24
7
7
21
10
25
3
9
24
4
8
10
1
1211
15
18 22
23
26
16
27
27
14
23
22
26
1616
16
FR.
17
17
17

*KEY SET............................................... 1.1
*SWITCH ASSY., COMB. & LOCK......... 0.4
*SPEEDOMETER ASSY......................... 0.3
*SPEEDOMETER COMP.,..................... 0.5
*CASE, UPPER ASSY.,..........................
*CASE, UNDER ASSY., .........................
*SOCKET COMP.,..................................
*CABLE COMP., SPEEDOMETER ........
*CABLE, INNER..................................... 0.1
34910-KWA-930 BULB WEDGE BASE (T10 12V1.7 W).................... 4 4 4 4
34920-KWA-930 BULB WEDGE BASE (T10 12V 3.0 W)................... 2 2 2 2
KEY SET ................................................................. 1 1
SWITCH ASSY., COMB.& LOCK ............................ 1 1
KEY BLANK (TYPE-1)............................................. 1 1
35122-KVH-850 KEY BLANK (TYPE-2)............................................. (1) (1) (1) (1)
METER ASSY., COMB. .......................................... 1 1
METER ASSY., COMB. .......................................... 1 1
37113-KWH-961 EMBLEM METER.................................................... 1 1 1 1
SPEEDOMETER COMP.......................................... 1 1 1 1
37215-MB6-830 CLAMP .................................................................... 1 1 1 1
37300-AAD-H00 FUEL METER, COMP ............................................. 1 1 1 1
37610-KWH-961 CASE, UPPER ASSY. ............................................. 1 1 1 1
37612-KCC-900 CASE, UNDER ....................................................... 1 1 1 1
37614-KCC-900 COVER, UNDER CASE .......................................... 1 1 1 1
SOCKET COMP. ..................................................... 1 1
44830-KWA-910 CABLE, COMP., SPEEDOMETER.......................... 1 1 1 1
CABLE, INNER........................................................ 1 1
GUIDE ‘A’ ................................................................ 1 1 1 1
80101-443-000 RUBBER, RR. FENDER CUSHION........................ 3 3 3 3
35010-AAD-H00 1 1
35100-AAD-H00 1 1
35121-KVH-850 1 1
37100-AAD-H00 1 1
37100-AAD-H63 1 1
37210-AAD-H00
37619-KWH-961 1 1
44831-KTC-900 1 1
61317-KCC-900
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
F - 2V
SPEEDOMETER/CABLE/
KEY SET
31
No. DRUM
KICK SELF
FR.R..
5
4
3
7-8
23
21
15
14
122
13
12
10
25
20
19
24
25
20
20
24
26
26
23
23 1
11
16 21
6
21
2123
21
23
23
24
11
17
18
22

90108-223-000 SCREW, WASH., 3X10 ........................................... 3 3 3 3
91352-GAZ-930 ‘O’ RING, 8.5X1.5.................................................... 1 1 1 1
93913-24320 SCREW, TAPPING, 4X14 ....................................... 8 8 8 8
94001-06070-0S NUT, HEX., 6 MM .................................................... 3 3 3 3
94103-06700 WASHER, PLAIN, 6 MM ......................................... 2 2 2 2
96700-08020-00 BOLT, SOCKET 8 MM ............................................. 2 2 2 2
21
22
23
24
25
26
*KEY SET............................................... 1.1
*SWITCH ASSY., COMB. & LOCK......... 0.4
*SPEEDOMETER ASSY......................... 0.3
*SPEEDOMETER COMP.,..................... 0.5
*CASE, UPPER ASSY.,..........................
*CASE, UNDER ASSY., .........................
*SOCKET COMP.,..................................
*CABLE COMP., SPEEDOMETER ........
*CABLE, INNER..................................... 0.1
32
F - 2V
SPEEDOMETER/CABLE/
KEY SET
No. DRUM
KICK SELF
FR.R..
5
4
3
7-8
23
21
15
14
122
13
12
10
25
20
19
24
25
20
20
24
26
26
23
23 1
11
16 21
6
21
2123
21
23
23
24
11
17
18
22

*CABLE COMP., THROTTLE................. 0.3
*CABLE COMP., CLUTCH ..................... 0.2
*SWITCH ASSY., WINKER .................... 0.5
*SWITCH ASSY., FR. STOP ..................
*CABLE COMP., FR. BRAKE.................
*GRIP COMP., ‘R’ .................................. 0.6
*GRIP ‘L’ HANDLE ................................. 0.6
*HOUSING UPPER, THROTTLE...........
*HOUSING UNDER, THROTTLE ..........
*BRACKET ‘R’ HANDLE LEVER ...........
*BRACKET ‘L’ HANDLE LEVER ............
*COVER ‘R’ HANDLE LEVER................
*COVER ‘L’ HANDLE LEVER ................
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
F - 3
HANDLE LEVER/SWITCH/
CONTROL CABLE
35
Service Item F.R.T. Ref. Part No. Description Reqd. No.
No. SPLENDOR PRO
DRUM
KICK SELF
17910-KWH-970 CABLE COMP., THROTTLE ................................. 1 1 1 1
22870-KWH-970 CABLE COMP., CLUTCH...................................... 1 1 1 1
22871-116-670 BOOT, CLUTCH CABLE ....................................... 1 1 1 1
32161-404-000 BAND B-1, WIRE .................................................. 2 2 2 2
35200-KWH-960 SWITCH ASSY., WINKER..................................... 1 1 - -
35200-KWH-970 SWITCH ASSY., WINKER..................................... - - 1 1
35330-413-000 SWITCH COMP., FR. LEVER ............................... 1 1 1 1
35340-KST-950 SWITCH ASSY., FR. STOP................................... 1 1 1 1
35150-KWA-841 SWITCH ASSY., START........................................ - - 1 1
45450-KCC-710 CABLE COMP., FR. BRAKE ................................. 1 1 1 1
53140-KCC-900 GRIP COMP., R..................................................... 1 1 1 1
GRIP L HANDLE .................................................. 1 1
53167-GE4-000 HOUSING UNDER, THROTTLE........................... 1 1 1 1
53168-166-000 HOUSING UPPER, THROTTLE ........................... 1 1 1 1
53171-198-900 BRACKET R. HANDLE LEVER ............................ 1 1 1 1
53171-KCC-900 COVER R. HANDLE LEVER................................. 1 1 1 1
53172-KTC-920 BRACKET L. HANDLE LEVER ............................. 1 1 1 1
53175-KVH-850 LEVER COMP., R. STEERING HANDLE.............. 1 1 1 1
53178-KVH-850 LEVER COMP., L. STEERING HANDLE .............. 1 1 1 1
53179-KTC-900 COVER L. HANDLE LEVER ................................. 1 1 1 1
53166-KY0-750 . 1 1
F
11
2
3
1
4
4
5-6
8
10
12
13
14
15
16
20
18
25
27
28
28
30
19
30
23
22
26
24
21
22
24
26
R.
25
7
9
17
29
29
31

34
* CABLE COMP., THROTTLE ................ 0.3
* CABLE COMP., CLUTCH..................... 0.2
* SWITCH ASSY., WINKER .................... 0.5
* SWITCH ASSY., FR. STOP..................
* CABLE COMP., FR. BRAKE.................
* GRIP COMP., ÔRÕ HANDLE ............ 0.6
* GRIP ÔLÕ HANDLE ......................... 0.6
* HOUSING UPPER, THROTTLE ..........
* HOUSING UNDER, THROTTLE ..........
* BRACKET ÔRÕ HANDLE LEVER ...........
* BRACKET ÔLÕ HANDLE LEVER ...........
* COVER ÔRÕ HANDLE LEVER ...............
* COVER ÔLÕ HANDLE LEVER ................
F - 3
CONTROL CABLE
8
2
3
1
4
4
4
4
5
6
7
9
10
11
12
13
14
17
16
22
22
24
25
25
26
26
20
19
23
21
18
19
21
23
15
88110-AAC-H41ZA MIRROR ASSY.,‘R’BACK (BLACK-1).................. 1 1 1 1
88110-AAC-H41ZB MIRROR ASSY.,‘R’BACK (BLACK-2).................. 1 1 1 1
88110-AAC-H41ZC MIRROR ASSY.,‘R’BACK ( ) 1 1 1
88110-AAC-H41Z MIRROR ASSY.,‘R’BACK ( ) 1 1 1
88110-AAC-H41Z MIRROR ASSY.,‘R’BACK ( )... 1 1 1 1
88114-198-D10 CAP LOCK NUT,................................................... 2 2 2 2
88120-AAC-H41ZA MIRROR ASSY.,‘L’BACK (BLACK-1)................... 1 1 1 1
88120-AAC-H41ZB MIRROR ASSY.,‘L’BACK (BLACK-2)................... 1 1 1 1
88120-AAC-H41Z MIRROR ASSY.,‘L’BACK ( ) 1 1 1
88120-AAC-H41Z MIRROR ASSY.,‘L’BACK ( .... 1 1 1 1
90003-KCC-840 BOLT, ADPT. 10MM .............................................. 2 2 2 2
90114-310-000 BOLT, HANDLE LEVER PIVOT............................ 2 1 1 1
90201-MW3-620 NUT, HEX, 10 MM ................................................ 2 2 2 2
92000-06025-OA BOLT, HEX., 6X25 ................................................ 1 2 2 2
CLOUD SILVER ME. 1
D CANDY BLAZING RED 1
E EXCELLENT BLUE ME. 1
F HI-GRANITE BLUE ME. 1
G PALACE MAROON ME. 1
H HEAVY GRAY ME.
C CLOUD SILVER ME. 1
D CANDY BLAZING RED 1
E EXCELLENT BLUE ME. 1
F HI-GRANITE BLUE ME. 1
G PALACE MAROON ME. 1
H HEAVY GRAY ME.)
21
22
23
24
25
26
27
No. DRUM
KICK SELF
FR.

34
* CABLE COMP., THROTTLE ................ 0.3
* CABLE COMP., CLUTCH..................... 0.2
* SWITCH ASSY., WINKER .................... 0.5
* SWITCH ASSY., FR. STOP..................
* CABLE COMP., FR. BRAKE.................
* GRIP COMP., ÔRÕ HANDLE ............ 0.6
* GRIP ÔLÕ HANDLE ......................... 0.6
* HOUSING UPPER, THROTTLE ..........
* HOUSING UNDER, THROTTLE ..........
* BRACKET ÔRÕ HANDLE LEVER ...........
* BRACKET ÔLÕ HANDLE LEVER ...........
* COVER ÔRÕ HANDLE LEVER ...............
* COVER ÔLÕ HANDLE LEVER ................
F - 3
CONTROL CABLE
8
2
3
1
4
4
4
4
5
6
7
9
10
11
12
13
14
17
16
22
22
24
25
25
26
26
20
19
23
21
18
19
21
23
15
93500-05022-1G SCREW, PAN 5 X 22 ............................................ 2 2 2 2
94001-06000-OS NUT, HEX., 6 MM ................................................ 2 2 2 2
28
29
No. DRUM
KICK SELF
FR.

5
4
4
3
3
7
7
56
610
10
8
35
*PIPE, STEERING HANDLE.................. 0.5
*BRIDGE COMP., FORK TOP ...............
*HOLDER, HANDLE PIPE UNDER ....... 0.2
(ADD 0.1 FOR EACH) ..........................
53100-KWH-970 PIPE, STEERING HANDLE.................................... 1 1 1 1
53131-AAF-H00 HOLDER HANDLE UP ........................................... 1 1 1 1
53132-124-000 HOLDER, HANDLE PIPE UNDER ......................... 2 2 2 2
53133-198-900 RUBBER, HANDLE CUSHION UPPPER............... 2 2 2 2
53134-028-000 RUBBER, HANDLE CUSHION UNDER ............... 2 2 2 2
53135-198-900 WASHER, HANDLE CUSHION.............................. 2 2 2 2
53136-198-900 PLATE, HANDLE CUSHION .................................. 2 2 2 2
53230-KWH-960 BRIDGE COMP., FORK TOP ................................. 1 1 1 1
90023-KL8-730 BOLT SPL. 6X28 .................................................... 1 1 1 1
90304-KTE-911 NUT FLANGE. PT. 10 MM...................................... 2 2 2 2
90304-KSP-900 NUT STEERING STEM.......................................... 1 1 1 1
90503-KTR-900 WASHER, STEERING STEM NUT ........................ 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
F - 4
HANDLE PIPE/TOP BRIDGE 2
1
9
9
9
9
11
12
No. DRUM
KICK SELF
FR.

No. DRUM
KICK SELF
FR.
* PIPE, STEERING HANDLE ................. 0.5
* BRIDGE COMP., FORK TOP ...............
* HOLDER, HANDLE PIPE UNDER ....... 0.2
(ADD 0.1 FOR EACH) .........................
F-5
STEERING STEM/HORN
33714-KL3-620 RUBBER, TAIL LIGHT BRACKET ....................... 2 2 2 2
38110-KTR-A01 HORN COMP.,..................................................... 1 1 1 1
38117-KFE-701 COLLAR, HORN SET.......................................... 1 1 1 1
50301-KTR-900 RACE, (STRG.TOP) BALL .................................. 2 2 2 2
53200-KST-950 STEM, COMP. STEERING. ................................. 1 1 1 1
53211-268-010 RACE, (STRG.TOP) CONE................................. 1 1 1 1
53212-200-000 RACE, (STRG.BOTTOM) CONE......................... 1 1 1 1
53214-200-000 DUST, SEAL,STRG.HEAD .................................. 1 1 1 1
53215-KTR-900 BALL ASSY., STEERING..................................... 2 2 2 2
53221-KTR-900 THREAD, STRG.TOP.......................................... 1 1 1 1
53222-KTR-900 MUD GUARD, STRG.(HEAD TOP) ..................... 1 1 1 1
94101-08000 WASHER, PLAIN 8 MM....................................... 1 1 1 1
95701-06020-07 BOLT, FLANGE 6X20 .......................................... 1 1 1 1
95701-08040-00 BOLT, FLANGE 8X40 .......................................... 2 2 2 2
96211-08000 BALL, STEEL 8 MM............................................. 32 32 32 32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
57
11
10
6
15
15
7
8
9
2
13
21
12
5
14
14
3
4
1
3

No. DRUM
KICK SELF
58
F - 6
FRONT FENDER
FR.
* FENDER, FRONT. ............................... 0.2
3
1
6
6
5
1
2
4
7
7
8
5
8
33741-KST-920 REFLEX, LEFT FRONT ................................... 2 2 2 2
45451-KCC-900 GUIDE FRONT (FENDER) CABLE................... 1 1 1 1
61100-KST-940ZA SET, FR. FENDER(BLACK-1)........................... 1 1 1 1
61100-KST-940ZB SET, FR. FENDER(BLACK-2)........................... 1 1 1 1
61100-KWH-970Z SET, FR. FENDER ........ 1 1 1 1
61100-KST-940Z SET, FR. FENDER .... 1 1 1 1
61100-KWH-970Z SET, FR. FENDER 1 1 1 1
61100-KWH-970ZF SET, FR. FENDER .. 1 1 1 1
61100-KWH-970Z SET, FR. FENDER ... 1 1 1 1
61100-KWH-970Z SET, FR. FENDER ........... 1 1 1 1
61102-KST-940 PLATE FRONT FENDER .................................. 1 1 1 1
90104-KCC-870 BOLT, SPECIAL 6X12 ....................................... 2 2 2 2
90501-KCC-870 COLLAR FR., FENDER SET............................. 2 2 2 2
94050-06000 NUT, FLANGE 6 MM ......................................... 2 2 2 2
95701-06012-08 BOLT, FLANGE 6X12........................................ 2 2 2 2
95701-06020-00 BOLT, FLANGE 6X20........................................ 2 2 2 2
C ( )
D ( )
E ( ) ...
( )
G ( )
(
CLOUD SILVER ME.
CANDY BLAZING RED
EXCELLENT BLUE ME.
HI-GRANITE BLUE ME.
PALACE MAROON ME.
H HEAVY GRAY ME.)
1
2
3
4
5
6
7
8
9
99

No. DRUM
KICK SELF
59
F - 7
FRONT FORK
* FORK ASSY., FR.................................. 0.5
(ADD 0.2 FOR EACH) .........................
* SPRING, FR. CUSHION ......................
(ADD 0.2 FOR EACH) .........................
* PIPE COMP., FR. FORK ...................... 0.8
(ADD 0.5 FOR EACH) .........................
* CASE FR. BOTTOM ............................ 0.9
(ADD 0.5 FOR EACH) .........................
51400-KST-A11 FORK ASSY., R FRONT ....................................... 1 1 1 1
51401-KST-941 SPRING, FRONT FORK ....................................... 2 2 2 2
51403-447-730 JOINT. SPRING..................................................... 2 2 2 2
51403-KCC-900 COLLAR. SPRING ................................................ 2 2 2 2
51410-KWA-941 PIPE COMP., FR FORK....................................... 2 2 2 2
51412-KAG-900 SPRING REBOUND.............................................. 2 2 2 2
51412-KWA-941 RING, BACK UP.................................................... 2 2 2 2
51420-KST-A11 CASE COMP, R, FRONT BOTTOM...................... 1 1 1 1
51425-KST-901 SEAL DUST .......................................................... 2 2 2 2
51432-KST-901 PIECE OIL LOCK .................................................. 2 2 2 2
51437-KVN-901 RING, PISTON...................................................... 2 2 2 2
51440-KTR-901 PIPE SEAT............................................................ 2 2 2 2
51500-KST-A11 FORK ASSY. L FRONT ......................................... 1 1 1 1
51520-KST-A11 CASE COMP., L. FRONT BOTTOM....................... - - - -
90116-KAG-900 BOLT SOCKET 8 MM............................................ 2 2 2 2
90123-KRM-860 BOLT, FRONT FORK ............................................ 1 1 1 1
90123-KST-941 BOLT,' A' FRONT FORK........................................ 2 2 2 2
90521-292-000 WASHER, PLAIN 10.3 MM ................................... 1 1 1 1
90544-439-930 WASHER, SPECIAL 8 MM.................................... 2 2 2 2
90601-GF5-730 RING, OIL SEAL STOPPER ................................. 2 2 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
FR.
FR.
6
5 4
3
2
11
12
19
15
13
16
18
16
18
1
22
179
20
21
10
14
7
8

No. DRUM
KICK SELF
59
F - 7
FRONT FORK
* FORK ASSY., FR.................................. 0.5
(ADD 0.2 FOR EACH) .........................
* SPRING, FR. CUSHION ......................
(ADD 0.2 FOR EACH) .........................
* PIPE COMP., FR. FORK ...................... 0.8
(ADD 0.5 FOR EACH) .........................
* CASE FR. BOTTOM ............................ 0.9
(ADD 0.5 FOR EACH) .........................
91255-KWA-941 SEAL, OIL,30X42X11............................................ 2 2 2 2
91356-KAG-900 O-RING ................................................................. 2 2 2 2
21
22
FR.
FR.
6
5 4
3
2
11
12
19
15
13
16
18
16
18
1
22
179
20
21
10
41
7
8

No. DRUM
KICK SELF
F - 8
FRONT BRAKE PANEL
FR.
* GEAR, SPEEDOMETER ...................... 0.3
* PINION, SPEEDOMETER ................... 0.6
* PANEL SUB COMP., FR. BRAKE......... 0.4
* SHOE COMP., BRAKE.........................
(ONE OR ALL) .....................................
* ARM. FR. BRAKE ................................ 0.1
15
16
18
9
13
14
4
3
6-7
10
1
1
8
8
4
2
5
11 12
17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
43125-KRP-981 SHOE COMP., BRAKE ........... ............................ 2 2 2 2
43125-KTN-701 SHOE COMP., BRAKE ........... ............................ (2) (2) (2) (2)
44805-KTC-900 PINION, SPEEDOMETER ...... ............................ 1 1 1 1
44806-KST-900 GEAR, SPEEDOMETER ........ ............................ 1 1 1 1
44809-170-000 WASHER, SPEEDOMETER GEAR .................... 2 2 2 2
44810-KTC-900 BUSH, PINION ....................... ............................ 1 1 1 1
45010-KTR-700 PANEL SUB. COMP, FR. BRAKE (MGM)............ - 1 - 1
45010-KTC-900 PANEL SUB. COMP. FR. BRAKE (CSM) ............ 1 - 1 -
45133-KCC-900 SPRING FRONT, BRAKE SHOE......................... 2 2 2 2
45134-250-000 BRAKE, CAM DUST SEAL..... ............................ 1 1 1 1
45141-KTC-900 CAM FRONT BRAKE.............. ............................ 1 1 1 1
45145-096-650 INDICATOR FR., BRAKE........ ............................ 1 1 1 1
45410-KCC-900 ARM FRONT BRAKE.............. ............................ 1 1 1 1
45435-GB2-720 SPRING, BRAKE ARM RETURN ........................ 1 1 1 1
91251-GK4-000 OIL, SEAL 47X60X7 ............... ............................ 1 1 1 1
94050-06000 NUT, FLANGE 6 MM............... ............................ 1 1 1 1
95015-32001 JOINT, B. BRAKE ARM........... ............................ 1 1 1 1
95015-42000 NUT, 'B' ADJUST .................... ............................ 1 1 1 1
95701-06032-00 BOLT, FLANGE 6X32.............. ............................ 1 1 1 1
61

36
*TUBE, TYRE......................................... 0.9
*TYRE, FR. (2.75 X 18-4 PR) ................
*AXLE, FR. WHEEL............................... 0.2
*HUB, FR. WHEEL................................. 2.5
*COLLAR, FR. AXLE DISTANCE........... 0.4
*BEARING RADIAL BALL, 6301U .........
(ADD 0.1 FOR EACH) ..........................
*RIM, FR. WHEEL.................................. 2.2
*OIL SEAL, 21 X 37 X 7 ......................... 0.3
42603-198-900 NIPPLE SPOKE-9................................................ 36 - 36 -
42712-KCS-920 TUBE TYRE (2.75X18) ........................................ 1 1 1 1
42713-KFN-850 FLAP TYRE (1.40 X 18)....................................... 1 - 1 1
44301-KTR-700 AXLE FR. WHEEL ............................................... 1 1 1 1
44311-KRC-900 COLLAR FR. WHEEL SIDE................................. 1 1 1 1
44601-AAE-H20 WHEEL COMP. FR. ............................................. - 1 - 1
44601-KTR-940 HUB COMP. FR WHEEL...................................... 1 - 1 -
44620-198-900 COLLAR FR. AXLE DISTANCE........................... 1 - 1 -
44620-400-000 COLLAR FR. AXLE DISTANCE........................... - 1 1 1
44701-AAC-H00 RIM FR. WHEEL (1.6X18) ................................... 1 - 1 -
44711-KFN-850R TYRE, FR. (2.75-18-42P)..................................... 1 1 1 1
90306-KST-942 NUT, FLGMPT, 12 MM......................................... 1 1 1 1
90755-229-000 OIL SEAL 21X37X7.............................................. 1 1 1 1
96140-63010-10 BEARING BALL RADIAL 6301 ............................ 2 2 2 2
97252-51162-10 SPOKE A9X161 ................................................... 18 - 18 -
97603-51162-10 SPOKE A9X161 ................................................... 18 - 18 -
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
F - 9
FRONT WHEEL
14
16
15
14
13
5
3
2
1
4
7
10
11
8
6
9
14
14
13
No. DRUM
KICK SELF
12
FR.

No. DRUM
KICK SELF
65
F - 10
REAR BRAKE PANEL
FR.
* PANEL COMP., RR. BRAKE ................. 0.5
* SHOE COMP., BRAKE......................... 0.4
(ONE OR ALL)
* ARM, RR. BRAKE ................................ 0.1
40543-198-900 ADJUSTER, CHAIN R ......................................... 1 1 1 1
42313-198-900 COLLAR, RR. BRAKE PANEL SIDE.................... 1 1 1 1
43100-153-6012 PANEL, COMP. RR BRAKE (MGM)..................... - 1 - 1
43100-153-600 PANEL, COMP RR BRAKE (ISM)........................ 1 - 1 -
43125-KRP-981 SHOE, COMP.BRAKE ........................................ 2 2 2 2
43141-KST-920 CAM, REAR BRAKE............................................ 1 1 1 1
43410-KST-940 ARM, REAR BRAKE............................................ 1 1 1 1
43434-286-000 RUBBER, STOPPER ARM CUSHION................. 1 1 1 1
45133-KCC-900 SPRING FR., BRAKE SHOE ............................... 2 2 2 2
45134-250-000 BRAKE, CAM DUST SEAL.................................. 1 1 1 1
45145-096-650 INDICATOR FRONT BRAKE. .............................. 1 1 1 1
90302-KST-942 NUT FLANGE PT 6 MM....................................... 1 1 1 1
90306-KST-942 NUT FLANGE PT. 12 MM .................................... 1 1 1 1
90505-425-000 WASHER, 8 MM .................................................. 1 1 1 1
92811-10000 BOLT, 'A' BRAKE STOPPER ............................... 1 1 1 1
94001-06000-0S NUT HEX., 6 MM ................................................. 2 2 2 2
94001-08000-0S NUT HEX,. 8MM .................................................. 1 1 1 1
94201-20150 PIN, SPLIT 2X15 MM........................................... 1 1 1 1
95701-06035-00 BOLT, FLANGE 6X35........................................... 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
5
9
5
9
15
8
2
3-4
12
7
19
11
10
1
1417
18
6
13
16 16

37
*AXLE, RR. WHEEL............................... 0.2
* SPROCKET, FINAL DRIVEN ............... 0.7
*DAMPER, RR. WHEEL ........................ 0.4
(ONE OR ALL)
*COLLAR, RR. AXLE DISTANCE
*BEARING, RADIAL BALL, 6301
(ADD 0.1 FOR EACH)
*SLEEVE, RR. WHEEL.......................... 0.5
*HUB, RR. WHEEL ................................ 2.5
*FLANGE, FINAL DRIVEN..................... 0.8
*TYRE, RR (2.75-18-6PR). .................... 0.9
*RIM, WHEEL (1.60 X 18)...................... 2.3
*BEARING, RADIAL BALL, 6203........... 0.6
40544-198-900 ADJUSTER, ‘L’ CHAIN......................................... 1 1 1 1
41201-KVH-760 SPROCKET, FINAL DRIVEN (44T)...................... 1 1 1 1
41241-KST-941 DAMPER, RR. WHEEL........................................ 4 4 4 4
42301-KST-940 AXLE, RR. WHEEL .............................................. 1 1 1 1
42303-KST-940 SLEEVE, RR. WHEEL ......................................... 1 1 1 1
42304-198-900 COLLAR, RR. AXLE SLEEVE.............................. 1 1 1 1
42601-AAE-H20 WHEEL COMP. REAR ......................................... - 1 - 1
42601-KTR-940 HUB COMP. REAR WHEEL................................. 1 - 1 -
42603-198-900 NIPPLE, SPOKE-9............................................... 36 - 36 -
42611-KST-940 FLANGE, FINAL, DRIVEN ................................... 1 1 1 1
42615-198-900 BOLT, STUD., 8 X 35.5 ........................................ 4 4 4 4
42620-198-900 COLLAR, RR. AXLE DISTANCE.......................... - 1 1 1
42620-GB6-920 COLLAR, RR. AXLE DISTANCE.......................... 1 - 1 1
42653-001-000 O-RING, 40.5 X 3................................................. 1 1 1 1
42711-KTC-901 TYRE, RR. (3.0 X 18)........................................... 1 1 1 1
42712-KCS-920 TUBE, TYRE (2.5 -X 18) ...................................... 1 1 1 1
42713-KFN-850 FLAP, TYRE (1.40 X 18)....................................... 1 - 1 -
44701-AAC-H50 RIM, WHEEL (1.60 X 18) ..................................... 1 - 1 -
90302-KBP-900 NUT, SPL 6MM..................................................... 1 1 1 1
90306-KST-942 NUT, FLGMPT, 12 MM ......................................... 1 1 1 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
No. DRUM
KICK SELF
F - 11
REAR WHEEL
3
1425
28
9
27
17
16
25
18 8
15
12
3
3
5
3
26
11
19
16
23
2
10
22
21
4
7
13
25
25
20
FR.
24

No. DRUM
KICK SELF
F - 11
REAR WHEEL
3
1425
28
9
27
17
16
25
18 8
15
12
3
3
5
3
26
11
19
16
23
2
10
22
21
4
7
13
25
25
20
FR.
24
37
*AXLE, RR. WHEEL............................... 0.2
* SPROCKET, FINAL DRIVEN ............... 0.7
*DAMPER, RR. WHEEL ........................ 0.4
(ONE OR ALL)
*COLLAR, RR. AXLE DISTANCE
*BEARING, RADIAL BALL, 6301
(ADD 0.1 FOR EACH)
*SLEEVE, RR. WHEEL.......................... 0.5
*HUB, RR. WHEEL ................................ 2.5
*FLANGE, FINAL DRIVEN..................... 0.8
*TYRE, RR (2.75-18-6PR). .................... 0.9
*RIM, WHEEL (1.60 X 18)...................... 2.3
*BEARING, RADIAL BALL, 6203........... 0.6
90307-001-000 NUT, RR. AXLE SLEEVE ................................... 1 1 1 1
90753-029-000 OIL SEAL, 27 X 40 X 6......................................... 1 1 1 1
94001-06000-0S NUT, HEX., 6 MM................................................. 1 1 1 1
94101-06000 WASHER PLAIN 6MM ......................................... 1 1 1 1
96150-62030-10 BEARING, RADIAL BALL, 6203(UU)................... 1 1 1 1
97338-51179-10 SPOKE, (A9X169.5)............................................. 18 - 18 -
97604-51178-10 SPOKE, (A9X169)................................................ 18 - 18 -
21
22
23
24
25
26
27
28

F - 12
SET ASSY./RR. COWL/
REAR CARRIER
50720-AAD-H00 HOLDER ASSY., HELMET........................................... 1 1 1 1
77200-KCC-900 SEATASSY., DOUBLE ................................................ 1 1 1 1
77202-KCC-900 RUBBER, SEAT MOUNTING....................................... 4 4 4 4
77204-KCC-900 RUBBER ‘A’ SEAT SETTING ....................................... 1 1 1 1
77206-KCC-900 RUBBER, SEAT CUSHION.......................................... 6 6 6 6
77215-KCC-900 CROSS PIPE .............................................................. 1 1 1 1
77230-KCC-900 COVER, SEAT ASSY ................................................ 1 1 1 1
77235-AAD-H70ZA SET,CENTER RR. COWL BLACK...... ....................... 1 1 1 1
77235-AAD-H70ZC SET, ENTER RR. COWL ( )..... 1 1 1 1
77235-AAD-H70ZD SET, ENTER RR. COWL ( ). 1 1 1 1
77235-AAD-H70ZE SET, ENTER RR. COWL ( ) 1 1 1
77235-AAD-H70ZF SET, ENTER RR. COWL ( ) 1 1 1
77235-AAD-H70ZG SET, ENTER RR. COWL ( ) 1 1 1
77235-AAD-H70Z SET, ENTER RR. COWL ( ) ........ 1 1 1 1
77300-AAD-H70ZA SET,‘R’SIDE COWL (BLACK-1).................................... 1 1 1 1
77300-AAD-H70ZB SET,‘R’SIDE COWL (BLACK-2).................................... 1 1 1 1
77300-AAD-H70ZC SET,‘R’SIDE COWL ( ) ................ 1 1
77300-AAD-H70ZD SET,‘R’SIDE COWL ( ) ............ 1 1 1 1
77300-AAD-H70ZE SET,‘R’SIDE COWL ( )........... 1 1
77300-AAD-H70ZF SET, ’SIDE COWL ( ) .......... 1 1
C CLOUD SILVER ME.
C CANDY BLAZING RED
C EXCELLENT BLUE ME. 1
C HI-GRANITE BLUE ME. 1
C PALACE MAROON ME. 1
H C HEAVY GRAY ME.
CLOUD SILVER ME.
CANDY BLAZING RED
EXCELLENT BLUE ME.
R HI-GRANITE BLUE ME.
1 1
1 1
1 1
*SEAT ASSY., DOUBLE......................... 0.1
*SET, CENTER RR. COWL ...................
*SET, RIGHT SIDE COWL.....................
*SET, LEFT SIDE COWL .......................
*CARRIER REAR...................................
39
FR.
7
3
2
5
5
3 14
16
10
19
18
18
18
18
11
13
1416
19
3
3
20
20
12
12
5
5
6
9
13
8
5
5
19 19
16
15
1
14
14
16
4 17
17
20
20
IG
N
IT
IO
N
Y
T
M
S
S
E
1
2
3
4
5
6
7
8
9
No. DRUM
KICK SELF

F - 12
SET ASSY./RR. COWL/
REAR CARRIER
77300-AAD-H70ZG SET, ‘R’SIDE COWL ( ) ... 1 1 1 1
77300-AAD-H70ZH SET, ‘R’ SIDE COWL ( )........... 1 1 1 1
77400-AAD-H70ZA SET, ‘L’ SIDE COWL (BLACK-1)........................... 1 1 1 1
77400-AAD-H70ZB SET, ‘L’ SIDE COWL (BLACK-2)........................... 1 1 1 1
77400-AAD-H70ZC SET, ‘L’ SIDE COWL ( ) ........ 1 1 1 1
77400-AAD-H70ZD SET, ‘L’ SIDE COWL ( ) .... 1 1 1 1
77400-AAD-H70ZE SET, ‘L’ SIDE COWL ( )... 1 1
77400-AAD-H70ZF SET, ‘L’ SIDE COWL ( ) ... 1 1
77400-AAD-H70ZG SET, ‘L’ SIDE COWL ( ) ... 1 1 1 1
77400-AAD-H70ZH SET, ‘L’ SIDE COWL ( )............ 1 1 1 1
81200-KWH-970 CARRIER REAR .................................................. 1 1 1 1
83551-300-000 GROMMET, AIR CLEANER CASE ....................... 2 2 2 2
84103-KCC-900 CAP, CARRIER RR............................................... 2 2 2 2
84702-KCC-900 COLLAR, STAY NO. PLATE SET ......................... 4 4 4 4
90107-428-000 BOLT, ‘B’ SPECIAL 6 MM ..................................... 1 1 1 1
90563-355-000 WASHER, WHEEL, 6 MM..................................... 4 4 4 4
90810-KCC-910 RUBBER, STOPPER............................................ 2 2 2 2
93913-24320 SCREW, TAPPING, 4 X 14................................... 4 4 4 4
PALACE MAROON ME.
HEAVY GRAY ME.
CLOUD SILVER ME.
CANDY BLAZING RED
EXCELLENT BLUE ME.
HI-GRANITE BLUE ME.
PALACE MAROON ME.
HEAVY GRAY ME.
1 1
1 1
9
10
11
12
13
14
15
16
17
18
40
*SEAT ASSY., DOUBLE......................... 0.1
*CARRIER REAR...................................
FR.
7
3
2
5
5
3 14
16
10
19
18
18
18
18
11
13
1416
19
3
3
20
20
12
12
5
5
6
9
13
8
5
5
19 19
16
15
1
14
14
16
4 17
17
20
20
IG
N
IT
IO
N
Y
T
M
S
S
E
No. DRUM
KICK SELF

F - 12
SET ASSY./RR. COWL/
REAR CARRIER
95701-06025-18 BOLT, FLANGE, 6 X 25......................................... 4 4 4 4
95701-08016-00 BOLT, FLANGE, 8 X 16......................................... 4 4 4 4
19
20
41
*SEAT ASSY., DOUBLE......................... 0.1
*CARRIER REAR...................................
FR.
7
3
2
5
5
3 14
16
10
19
18
18
18
18
11
13
1416
19
3
3
20
20
12
12
5
5
6
9
13
8
5
5
19 19
16
15
1
14
14
16
4 17
17
20
20
IG
N
IT
IO
N
Y
T
M
S
S
E
No. DRUM
KICK SELF

F - 13
FUEL TANK
*COCK ASSY., FUEL ............................. 0.2
*SCREEN, FUEL STRAINER.................
*TANK SET, FUEL.................................. 0.3
*LID COMP., FUEL TANK.......................
*UNIT ASSY., FUEL ...............................
42
1
2
3
4
5
6
FR.
16950-KWH-970 COCK ASSY., FUEL .................................................. 1 1 1 1
16952-KWH-970 SCREEN FUEL STRAINER ...................................... 1 1 1 1
16958-397-770 O-RING...................................................................... 1 1 1 1
17500- ZA SET, FUEL TANK (BLACK ) .................................... 1 1 1 1
17500- 70ZB SET, FUEL TANK (BLAC ) .................................... 1 1 1 1
17500- 70ZC SET, FUEL TANK ( ) ................. 1 1
17500-AAD-H70ZD SET, FUEL TANK ( ).............. 1 1 1 1
17500-AAD-H70ZE SET, FUEL TANK ( )............. 1 1
17500-AAD-H70ZF SET, FUEL TANK ( )............. 1 1
17500-AAD-H70ZG SET, FUEL TANK ( )............. 1 1 1 1
17500-AAD-H70ZH SET, FUEL TANK ) ..................... 1 1 1 1
17511-KWH-970ZA LID COMP., FUEL TANK (BLACK-1) ......................... 1 1 1 1
17511-K -970ZC LID COMP., FUEL TANK ( )....... 1 1
17511-KWH-970ZD LID COMP., FUEL TANK ( )... 1 1 1 1
17511-K -970ZE LID COMP., FUEL TANK ( 1 1
17511-K -970ZF LID COMP., FUEL TANK ( ) . 1 1
17511-KWH-970ZG LID COMP., FUEL TANK ( ).. 1 1 1 1
17511-KWH-970ZH LID COMP., FUEL TANK ( ).......... 1 1 1 1
17512-KCC-900 STOPPER, TANK LID................................................ 2 2 2 2
AAD-H70 -1
AAD-H K-2
AAD-H CLOUD SILVER ME.
CANDY BLAZING RED
EXCELLENT BLUE ME.
HI-GRANITE BLUE ME.
PALACE MAROON ME.
(HEAVY GRAY ME.
CLOUD SILVER ME.
CANDY BLAZING RED
EXCELLENT BLUE ME.
HI-GRANITE BLUE ME.
PALACE MAROON ME.
HEAVY GRAY ME.
1 1
1 1
1 1
WH 1 1
WH ) 1 1
WH 1 1
21
19
1720
20
18
6
9
6
23
10
21
21
21
8
11
14
5
22
22
12
2
3
1
15
16
164
10
7
13
No. DRUM
KICK SELF

43
F - 13
FUEL TANK
17512-KWH-970 SPRING FUEL LID OPEN.................................... 1 1 1 1
17521-KWH-970 FILM HINGE......................................................... 1 1 1 1
17525-KCC-900 SPACER, FUEL TANK LID................................... 1 1 1 1
17611-KCC-900 CUSHION, FR. FUEL TANK................................. 2 2 2 2
17613-KCC-900 CUSHION, RR. TANK .......................................... 1 1 1 1
17681-KWH-970 TUBE FUEL.......................................................... 1 1 1 1
37230-KWH-961 LOCK FILLER LID................................................ 1 1 1 1
37800-KWH-962 UNIT ASSY., FUEL............................................... 1 1 1 1
75581-673-000 SET SPRING, LOCK KEY.................................... 1 1 1 1
83551-300-000 GROMMET, AIR CLEANER CASE ...................... 2 2 2 2
90324-KCC-900 COLLAR, 8 MM.................................................... 1 1 1 1
90325-KCC-900 WASHER, PLAIN, 8 MM ...................................... 1 1 1 1
91305-MC7-000 O-RING, 39.5 X 5................................................. 1 1 1 1
93500-05006-OH SCREW, PAN, 5 X 6............................................. 2 2 2 2
94050-06000 NUT, FLANGE., 6 MM.......................................... 4 4 4 4
95002-02080 CLIP, TUBE ......................................................... 2 2 2 2
95701-08035-08 BOLT, FLANGE, 8 X 35........................................ 1 1 1 1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
*COCK ASSY., FUEL ............................. 0.2
*SCREEN, FUEL STRAINER.................
*TANK SET, FUEL.................................. 0.3
*LID COMP., FUEL TANK.......................
*UNIT ASSY., FUEL ...............................
FR.
21
19
1720
20
18
6
9
6
23
10
21
21
21
8
11
14
5
22
22
12
2
3
1
15
16
164
10
7
13
No. DRUM
KICK SELF

FR.
F - 14
SIDE COVER
1
2
3
4
5
44
*SET, RIGHT SIDE COVER................... 0.1
*SET, LEFT SIDE COVER ..................... 0.1
75581-673-000 SET SPRING, LOCK KEY ...................................... 2 2 2 2
83500-AAD-H70ZA SET, ‘R’ SIDE COVER NH-1(BLACK-1) ................. 1 1 1 1
83500-AAD-H70ZB SET, ‘R’ SIDE COVER NH-1(BLACK-2) ................. 1 1 1 1
83500-AAD-H70ZC SET, ‘R' SIDE COVER ( ) ....... 1 1 1 1
83500-AAD-H70ZD SET, ‘R’ SIDE COVER ( ) ... 1 1 1 1
83500-AAD-H70ZE SET, ‘R SIDE COVER ( ).. 1 1
83500-AAD-H70ZF SET, ‘R’ SIDE COVER ( ).. 1 1
83500-AAD-H70ZG SET, ‘R’ SIDE COVER ( ) .. 1 1 1 1
83500-AAD-H70ZH SET, ‘R’ SIDE COVER ( ) .......... 1 1 1 1
83502-KCC-900 GROMMET, SIDE COVER ..................................... 2 2 2 2
83550-KWH-961 LOCK, SIDE COVER.............................................. 2 2 2 2
83600-AAD-H70ZA SET, ‘L’ SIDE COVER NH-1(BLACK-1).................. 1 1 1 1
83600-AAD-H70ZB SET, ‘L’ SIDE COVER NH-1(BLACK-2).................. 1 1 1 1
83600-AAD-H70ZC SET, ‘L’ SIDE COVER ( )........ 1 1 1 1
83600-AAD-H70ZD SET, ‘L’ SIDE COVER ( ).... 1 1 1 1
83600-AAD-H70ZE SET, ‘L’ SIDE COVER ( )... 1 1
83600-AAD-H70ZF SET, ‘L’ SIDE COVER ( )... 1 1
83600-AAD-H70ZG SET, ‘L’ SIDE COVER ( )... 1 1 1 1
83600-AAD-H70ZH SET, ‘L’ SIDE COVER ( ) ........... 1 1 1 1
CLOUD SILVER ME.
CANDY BLAZING RED
EXCELLENT BLUE ME.
HI-GRANITE BLUE ME.
PALACE MAROON ME.
HEAVY GRAY ME.
CLOUD SILVER ME.
CANDY BLAZING RED
EXCELLENT BLUE ME.
HI-GRANITE BLUE ME.
PALACE MAROON ME.
HEAVY GRAY ME.
' 1 1
1 1
1 1
1 1
5
2
7
7
1
1
7
7
3
4
3
6
4
No. DRUM
KICK SELF

FR.
F - 14
SIDE COVER
6
7
45
*SET, RIGHT SIDE COVER................... 0.1
*SET, LEFT SIDE COVER ..................... 0.1
87117-KWH-970 EMBLEM, SIDE COVER......................................... 2 2 2 2
90313-172-000 NUT, SPEED, 4 MM................................................ 4 4 4 4
5
2
7
7
1
1
7
7
3
4
3
6
4
No. DRUM
KICK SELF

74
F - 15
AIR CLEANER
17212-KTC-900 HOLDER, ELEMENT ........................................... 1 1 1 1
17213-KWA-940 ELEMENT, AIR/C ................................................ 1 1 1 1
17214-KWH-970 BAND, BATTERY ................................................. 1 1 - -
17214-KWH-840 BAND, BATTERY ................................................. - - 1 1
17218-KTC-900 SEAL, A/I CLEANER ............................................ 1 1 1 1
17219-KTC-900 SEAL, A/I CLEANER ............................................ 1 1 1 1
17220-KWA-940 COVER, AIR/C ..................................................... 1 1 1 1
17224-KWH-970 WATER, GUARD FR. ........................................... 1 1 1 1
17225-KWA-840 CASE SUB ASSY., AIR/C..................................... 1 1 1 1
17234-KCC-940 TUBE, AIR/C DRAIN ............................................ 1 1 1 1
17251-KWA-940 DUCT, AIR/C INLET ............................................. 1 1 1 1
17253-KTC-900 TUBE, AIR/C CONNECTOR. ............................... 1 1 1 1
17361-KWA-940 STAY, BREATHER TUBE ..................................... 1 1 1 1
50383-KTC-900 RUBBER, BATTERY ............................................ - - 1 1
83407-KTR-940 CUSHION BATTERY............................................ 1 1 2 2
90111-187-000 BOLT, FLANGE 6MM(DIA.16MM)........................ 2 2 2 2
90311-MT3-000 NUT, CLIP 6 MM................................................... 1 1 1 1
93500-05016-1H SCREW, PAN 5X16.............................................. 5 5 5 5
93903-25120 SCREW, TAPPING,5X10 ..................................... 1 1 1 1
94101-05000 WASHER, PLAIN 5 MM ....................................... 5 5 5 5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
* ELEMENT ‘A’ AIR CLEANER .............. 0.2
* HOLDER, ELEMENT ...........................
* ELEMENT ‘B’ AIR CLEANER ..............
* COVER, AIR CLEANER CASE ............
* WATER GUARD, FR. ...........................
* DUCT, AIR CLEANER INLET ...............
* TUBE, AIR CLEANER CONNECTING .
12
11
9
2
1
5
20
18
23
22
17
16
7
108
20
18
20
18
20
18
21
4
3
6
13
15
15
17
18
19
20
24
FR.
14
No. DRUM
KICK SELF

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