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Safety Training for the

Focus Four Hazards
in the Construction Industry
Disclaimer/Usage Notes
•

•

•

•

This material was produced under grant number 46C5-HT09 from the
Occupational Safety and Health Administration, U.S. Department of Labor. It
does not necessarily reflect the views or policies of the U.S. Department of
Labor, nor does mention of trade names, commercial products, or organizations
imply endorsement by the U.S. Government.
Photos shown in this presentation may depict situations that are not in
compliance with applicable OSHA requirements.
It is not the intent of the content developers to provide compliance-based
training in this presentation, the intent is more to address hazard awareness in
the construction industry, and to recognize the overlapping hazards present in
many construction workplaces.
It should NOT be assumed that the suggestions, comments, or
recommendations contained herein constitute a thorough review of the
applicable standards, nor should discussion of “issues” or “concerns” be
construed as a prioritization of hazards or possible controls. Where opinions
(“best practices”) have been expressed, it is important to remember that safety
issues in general and construction jobsites specifically will require a great deal of
site- or hazard-specificity – a “one size fits all” approach is not recommended,
nor will it likely be very effective.
Disclaimer/Usage Notes (continued)
•

•

•

No representation is made as to the thoroughness of the presentation, nor to the
exact methods of remediation to be taken. It is understood that site conditions
vary constantly, and that the developers of this content cannot be held
responsible for safety problems they did not address or could not anticipate, nor
those which have been discussed herein or during physical presentation. It is the
responsibility of the employer, its subcontractors, and its employees to comply
with all pertinent rules and regulations in the jurisdiction in which they work.
Copies of all OSHA regulations are available from your local OSHA office, and
many pertinent regulations and supporting documents have been provided with
this presentation in electronic or printed format.
It is assumed that individuals using this presentation or content to augment their
training programs will be “qualified” to do so, and that said presenters will be
otherwise prepared to answer questions, solve problems, and discuss issues
with their audiences.
Areas of particular concern (or especially suited to discussion) have additional
information provided in the “notes” section of slides throughout the program…as
a presenter, you should be prepared to discuss all of the potential
issues/concerns, or problems inherent in those photos particularly.
What Are the
Focus Four Hazards?
Electrical
Hazards
Struck-By
Hazards
Caught-InBetween
Hazards
Fall
Hazards
Fatality/Injury Data
Fatality Data 2003 & 2004
2355 Total Fatalities
All Others
21%

Struck By
24%

Electrical
11%

Caught in
Between
10%

Fall 34%
Source: Bureau of Labor Statistics
Primary Causes of
Electrocution Fatalities
•
•
•
•

Contact with Overhead Powerlines
Contact with Live Circuits in Panels
Poorly Maintained Cords and Tools
Lightning Strikes
Primary Causes of
Struck-by Fatalities
• Falling Objects
–
–
–
–

Rigging Failure
Loose or Shifting Materials
Equipment Tipover or Malfunction
Lack of Overhead Protection

• Vehicle and Equipment Strikes
– Backing Incidents
– Workers on Foot

• Flying Objects
Primary Causes of
Caught-in-Between Fatalities
•
•
•
•
•

Trench/Excavation Collapse
Rotating Equipment
Unguarded Parts
Equipment Rollovers
Equipment Maintenance
Primary Causes of
Fall-Related Fatalities
• Unprotected sides, edges and holes
• Improperly constructed walking/working
surfaces
• Improper use of access equipment
• Failure to properly use PFAS
• Slips and Trips (housekeeping)
Citations
Top 10 Focus Four Citations (FY 2005)
Subpart

Citations

Total Dollar Value

Description

1926.451

8,410

$7,682,185

Scaffolding

1926.501

5,728

$7,176,729

Fall Protection Scope/Applications/Definitions

1926.1053

2,122

$964,811

Ladders

1926.651

1,794

$2,104,067

Excavations, General Requirements

1926.503

1,581

$823,501

Fall Protection Training Requirements

1926.20

1,560

$868,881

Construction, General Safety and Health Provisions

1926.100

1,519

$792,414

Head Protection

1926.453

1,379

$1,285,758

Manually Propelled Mobile Ladder Stands and Scaffolds

1926.404

1,313

$644,886

Electrical, Wiring Design and Protection

1926.652

1,264

$3,117,087

Excavations, Requirements for Protective Systems

1926.405

1,157

$344,814

Elec. Wiring Methods, Components and Equip, Gen'l Use

Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Top Electrical Citations (FY 2005)
Electrical, Wiring Design and Protection

1926.404

1313
Elec. Wiring Methods, Components and Equipment, General Use

1926.405

1157
Electrical, General Requirements

1926.403

660
Electrical, Safety-Related Work Practices, General Requirements

1926.416

350
0

200

400

600

800

1000

1200

1400

Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Top Struck-By Citations (FY 2005)
Head Protection

1926.100

1419
Eye and face protection

733

1926.102

Criteria for PPE (Subpart B – Power Transmission and Distribution)

1926.950

376
Material Handling Equipment

1926.602

277
Concrete & Masonry

1926.701

265
0

200

400

600

800

1000

1200

1400

1600

Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Top Caught-in-Between Citations
(FY 2005)
Excavations - General Requirements

1926.651

1794
Excavations – Protective Systems

1926.652

1264
Wood Working Equipment

1926.304

182
Hand and Power Tools

1926.300

159
0

500

1000

1500

2000

Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Top Fall Protection Citations (FY 2005)
Scaffolding General

1926.451

8410
Fall Protection Scope

1926.501

5728
Ladders

1926.1053

2122
Fall protection training

1926.503

1581
Manually propelled scaffolds - Lifts

1926.453

1379
0

2000

4000

6000

8000

10000

Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Fatality & Statistical
Analysis
• 85% of all citations and
90% of dollars applied
as fines are related to
the Focus Four
Hazards
• 79% of all fatalities are
related to the Focus
Four Hazards
• NIOSH Fatality Assessment and Control
Evaluation program (FACE) examples of
fatalities caused by the Focus Four hazards
–
–
–
–

Electrocution
Struck-by
Caught-in
Fall
Electrical
Hazards
Temporary Wiring and
Lighting Systems
Electrical Harm
Estimated Effects of AC Currents
(U.S. Standard 60 Hz)
1 milliamp
(mA)
16 mA
20 – 30 mA
100 mA
2 Amps
15/20/30
Amps

Barely perceptible
Maximum current an average
man can grasp and ―let go‖
Paralysis of respiratory
muscles
Ventricular fibrillation
threshold
Cardiac standstill and internal
organ damage
Common U.S. household
breakers

PATH:
Harm is
related to
the path by
which
current
passes
through
the body.
Ground Fault Circuit Interrupters
(GFCI)
• Monitors current
flow between the
hot and neutral
wires
• Trip between 4-6
mA in 1/40th of a
second
How GFCIs Work
Assured Equipment Grounding
Program
• Inspection is your primary
protection
• Best practice recommends
documented testing every 3 months
• Color coding most common:

Winter

Spring

Summer

Fall
Reverse Polarity Diagram

Hot
Switch

Neutral

Tool could be hot with the switch off
Reverse Polarity
• Hot wire and neutral wire are
reversed
• Even though a switch is off,
the circuit could be hot
Electrical Extension Cords
• The primary insulation
is cut
• If the insulation was
also cut on the
conductors, exposing
bare wires, they could
come in contact with
someone
• Damage is often
caused by repeated
stretching or being run
over
Electrical
• Wiring like this
must be protected
in closed boxes
• There is the
potential of
electric shock
from loose wire
nuts or exposed
conductors
Electrical Panel Boxes
• Live electrical panels
must be completely
covered with a hard
cover (original intended
equipment)
• Employees could be
exposed to live wires
around the perimeter of
this box
• No Cardboard!
Arc Flash Prevention
An electric arc:
•
•
•
•

Typically lasts less than a second
Has extremely high radiant (heat) energy
Is explosive in nature (exerts great force)
Can ignite or melt conventional work
clothing
Electrical Arc
35,000 F

Molten Metal > 1800 F

Pressure Waves > 2000 lb/psf

Sound Waves >140db

Shrapnel > 740 mph
Copper Vapor:
Solid to Vapor
Expands by
67,000 times

Hot Air >500 ° F
Intense Light
NFPA 70E Requirements
• Arc flash boundaries must be known
• Safe approach distances established and
maintained
• Marking equipment relative to hazards
• Electrically safe (voltage rated) tools
• PPE (ATPV)
• Training
The Best Way to Work on
Energized Electrical Equipment?

DON’T!
• Shut it down and lock it out
• Establish an electrically safe
working condition
Overhead Powerlines
The Sad
Reality
Power Line Facts
• Overhead lines are typically not
insulated. Any covering is
generally a weather protection, not
insulation.
• Over 90 percent of the contacts
occur on overhead distribution lines
• Operators are normally safe if they
stay on the equipment
• Ground personnel are over 8 times
more likely to be killed
Electrical Damage to the Body
• If you touch a power
line, electricity will
attempt to travel
through your body
• When electricity travels
through the body, it
heats up and burns
body tissue internally
• Electricity leaves the
body violently, causing
burns or even blowing
an exit hole
Maintain Safe Working
Clearance
• All equipment –
ladders, scaffolds,
cranes, trucks,
forklifts, etc. –
MUST maintain a
minimum 10 foot
clearance from 50
kV or less
• Add .4 inches for
every kV over 50
kV
MINIMUM 10'
Distance
Ensure Adequate Clearance
• Install flag warnings at
proper distances
• If it is difficult for an
operator to see the
power lines, designate
a spotter
• If you cannot maintain
adequate clearances,
you must have the
power company
insulate, move or deenergize the line
The Ground May Be Hot!
• Electricity dissipates
with the resistance of
the ground
• As potential drops,
fields develop around
the electrified machine
• If you step across a line
of unequal potential,
you could be
electrocuted
If Contact Occurs
•
•
•
•

Stay on the machine if possible
Warn all others to stay away
Notify power company immediately
Attempt to move away but assure
line is not “connected”
Bail Out Procedures
• If you must get
out, jump with
your feet together
• Do not touch the
machine
• Hop or shuffle out
of the area
Incident Free
•
•
•
•
•
•

Planning
Training
Inspection
Oversight
Lessons learned
Re-evaluate
Struck-By
Hazards
Crane Tip Over
and Failure
Incidents
• Soft Ground
• Inadequate
outrigger support
• Overload
• Crane out of level
• Boom strike
Fatalities
Handling Loads
• Struck by the load
• Rigging
equipment failure
• Rigging
equipment
overload
• Improper rigging
technique
Inspect
All Slings
• Slings must be
inspected before
each use
• Slings should
have tags that
indicate
capacities
Highway Worker Fatalities
Contractor Equipment

Other

41%

18%

Vehicle Entering
Work Area
22%

Traffic Crash
19%
Source: Bureau of Labor Statistics
Highway Equipment Related
Fatalities
Passengers
8%

Worker on Foot
57%

Operators
35%
Source: Bureau of Labor Statistics
Equipment & Vehicle Hazards
Striking Workers on Foot
Poor Worker Position
• This worker is out
of the driver’s
mirror view
Pinned In/Under Equipment
• A truck driver
was working
between the
frame and dump
box of a dump
truck
• The dump box
dropped
suddenly,
crushing his
head
Equipment
Does Roll Over!
Wear Your Seat Belt!
• When there is a rollover hazard, there must
be a seat belt
• Always wear the seat
belt
• Only ride in the seat
provided
• No riding in buckets, on
fenders or on steps
Backing Equipment
• Have audible back-up
alarms
• Have a spotter to direct
the operator if visibility
is restricted
• Keep adequate
clearance behind the
vehicle
• Always pay attention to
backing equipment
High Visibility Clothing
• High visibility clothing
refers to reflective
garments that workers
should wear whenever
their work place
contains hazards
related to low visibility
or when they work near
vehicles or moving
equipment
Loading Equipment
• Trailer secure and on a
level surface
• Inspect the deck for
debris, blocking or
chains
• Have a spotter help
properly align the
equipment up the
ramps
• Be sure equipment is
properly secured
Maintenance Hazards
Workers under
equipment that is
insufficiently
supported
Materials Handling and Storage
Stack and Store Materials
Properly
• No more than 4:1
height to base
ratio
• Secure all loads
• Stack, block, and
interlock
• Keep at least 6'
back from edges
• Be prepared for
heavy weather
Transporting & Unloading
Material
• Pipes, stacks of
material, etc., can
roll off a truck
when bindings are
removed
• Unsecured
material can fall
from forklifts and
other equipment
Pneumatic
Nailers
• Penetration
checks must be
made
• Safety’s must be
operational
• All proper PPE
must be worn
Powder Actuated Tools
• Never load the tool until you
are ready to use it
• Always insert the fastener
before cocking the tool
• Never cock the tool against
the hand or point the tool at
anyone
• Always check penetrations
and use proper loads
• Wear appropriate PPE
Incident Free
•
•
•
•
•
•

Planning
Training
Inspection
Oversight
Lessons learned
Re-evaluate
Caught in Between Hazards
Trench & Excavation
Soil Mechanics
• Soil weighs about 100 –
140 lb/cu.ft.
• Each foot of depth adds
more pressure side
pressure
• Once the pressure
exceeds the ability of
the soil to support itself,
failure is possible

120

120
120

120
120
Basic Requirements
CFR 1926.650-654
• Work must be supervised by a
“Competent Person”
• Protection is required over 5 feet
deep or if there is a possibility of a
cave-in
• Excavations must be inspected
daily and/or with changes
• Access/Egress is required over 4
feet deep
• A rescue plan must be in place
Trench Shields or Boxes
• Engineered for
Type C soils
• Can be used with
all classes of soils
• Shields can be
moved
horizontally with
workers inside
• Worker must stay
inside shields
Barricade Excavations
• Excavations must
be barricaded or
marked if they are
not readily visible
Utility Strikes

ZAP!
Rescue
• A rescue plan must
be in place
• Rescue of a buried
worker is a slow and
tedious process
Causes of Fatalities Crushing

Caught under the truss
boom during dismantling

Caught between crane and
carriage
Swinging/Rotating Equipment
Barricade Swing Radius
• Barricade the
swing radius
• Maintain 2'
distance from
fixed objects
Mechanical Moving Parts
Preventing / Controlling / Abating
Maintenance Hazards
• Lockout equipment
• Place an energy-isolating device over the energy source
• Bleed off stored energy
• Lock it until the repair/maintenance work is completed

• Tag out the equipment (when Lockout is not
possible)
• Place a tag over the energy source and start-up
mechanisms
• Label it with a written warning that remains in place until
the work is done
• Block disabled equipment
Machine
Guarding
• Install and maintain all
guards on tools and
heavy equipment
Miter Saws

This guard is
bolted open

Guards must cover the blade and only
retract as the blade cuts through material.
Grinders & Abrasive Saws
• Guards must remain in
place and eye
protection must be worn
• Best practice is to use
face shields and
hearing protection
Dumping Trucks
• Stay clear of dump
trucks while they are
dumping
• Trucks can become
unstable with the boxes
raised
• Watch for spillage out
of the end gates
• If an end gate chain
breaks, you could be
covered in material
Incident Free
•
•
•
•
•
•

Planning
Training
Inspection
Oversight
Lessons learned
Re-evaluate
Fall Hazards
Roofs
Methods of Roof Fall Protection

Safety
Monitors
Guardrails
and
warning
lines

Fall
Arrest
Outside Warning Lines
• Parapet up to at
least 39"
• Fall Restraint
• Safety Monitors
Open Sided
Floors
• Open edges on
decks, roof,
mezzanines, etc.
over 6' high must
be protected
Stay Back from Edges
• Stay away from
edges unless
work requires it
• Always face the
edge
• Work from your
knees

Fall
Hazard
Don’t Create a Greater Hazard
Holes
• Covers
• Guardrails
Access Ways
• Offset guardrails
are recommended
• Watch for tripping
hazards at tops of
ladders and stairs
Material Handling Platforms &
Hoist Areas
• Material handling
platforms must
have guardrails
• When the
guardrails are
opened to receive
material, workers
must be tied off
• Gates are
preferred to
removable rails
Slip & Trip Hazards
- Housekeeping!
• Watch trip
hazards
• Here trash
creates a trip
hazard for
everyone in the
building
Stairways
• Stair pans should
not be used for
access until
poured, and until
guardrails and
handrails installed
• Be sure all debris
is removed
immediately
Scaffolds & Ladders
Scaffold Requirements
•
•
•
•
•
•

Be on a firm foundation with base plates
Be plumb, square and adequately braced
Have a fully planked work deck
Have guardrails over 10 feet
Be tied-in over 4:1 height to base ratio
Have an adequate means of access and
egress
Good Foundations

Mason’s Adjustable

Frames

Hydro-mobile
Access
• No access by
cross braces
• Bottom rung can
not be more than
24" high
• You must use a
ladder or frames
designed to be
used as ladders
Proper Access

Ladder
Platform

Ladder Tower
with gate

Ladder Frame
Stairway Frame
Baker-type
Scaffolds
• Baker scaffolds
can be unstable
• Never use a
double stack
without outriggers
Falling Object Protection
1926.451(h)
• Toe boards at edges of
platforms
• Use panels or screens
when accessed from
below
• Barricade areas below
• Use canopies where
walkways cross
underneath
Ladder Types
• Type I-AA ladders are extra heavy
duty and can handle up to 375 lbs.
• Type I-A ladders are heavy-duty
and can handle up to 300 lbs.
• Type I ladders can hold up to 250
lbs.
• Type II ladders can hold 225 lbs.
• Type III ladders are for light duty
only and can hold up to 200 lbs.
Read the Warning Labels
• Labels are there
for a reason!
Proper Ladder Climbing
• Use both hands to climb a ladder
• Always face the ladder when
climbing, descending or working
• Avoid the top two steps of a
stepladder and the top four rungs
on other ladders
Don’t Lean a
Step Ladder
• The support leg can
contact the ground
causing the step leg to
kick out
• Also employees should
not work from the top or
second step
Do Not Stand On
The Top Step!!!

Obey the Labels!!

NO!
Working Above Protections
When employees work above
railings, they must be protected
from falling over the railings.
Set Feet Properly

Firm Base
Set both feet level and
on the pads

Soft Base
Set on the spikes and
seat the ladder in the
ground.
Proper Access Ladders
• Ladders should be set
at 1 horizontal to 4
vertical
• Ladders must be
secured
• Ladder access ways
must be guarded
• Ladders must extend 3'
above the landing
surface, or an adequate
grabrail must be
provided
Bridges
Bridge Fall Protection
• Bridge edges
must be protected
• When working
over water
flotation devices
must be worn
Falls While Decking

Leading edges must be protected
Equipment
• Do not jump from
equipment
• Use three point contact
at all times
• Be sure of your footing
• Do not strain your
shoulders
• Be sure steps are clear
of mud and ice
Protect Yourself
Proper Seats
Competent Person
• A competent person is someone
who:
– Is capable of identifying existing and
predictable hazards in the
surroundings or working conditions
that are unsanitary, hazardous, or
dangerous to employees, and
– Has the authorization to take prompt
corrective measures to eliminate them
Incident Free
•
•
•
•
•
•

Planning
Training
Inspection
Oversight
Lessons learned
Re-evaluate
Summary
• The focus four hazards are responsible for the
majority of physical, financial, and emotional
losses in construction — and they exist on
nearly every jobsite.
• It takes a well-trained crew (the entire crew!) and
lots of pre-planning to recognize and respond to
those hazards. Safety is everyone's
responsibility — ALL of the time.

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Focus four hazards_english

  • 1. Safety Training for the Focus Four Hazards in the Construction Industry
  • 2. Disclaimer/Usage Notes • • • • This material was produced under grant number 46C5-HT09 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. Photos shown in this presentation may depict situations that are not in compliance with applicable OSHA requirements. It is not the intent of the content developers to provide compliance-based training in this presentation, the intent is more to address hazard awareness in the construction industry, and to recognize the overlapping hazards present in many construction workplaces. It should NOT be assumed that the suggestions, comments, or recommendations contained herein constitute a thorough review of the applicable standards, nor should discussion of “issues” or “concerns” be construed as a prioritization of hazards or possible controls. Where opinions (“best practices”) have been expressed, it is important to remember that safety issues in general and construction jobsites specifically will require a great deal of site- or hazard-specificity – a “one size fits all” approach is not recommended, nor will it likely be very effective.
  • 3. Disclaimer/Usage Notes (continued) • • • No representation is made as to the thoroughness of the presentation, nor to the exact methods of remediation to be taken. It is understood that site conditions vary constantly, and that the developers of this content cannot be held responsible for safety problems they did not address or could not anticipate, nor those which have been discussed herein or during physical presentation. It is the responsibility of the employer, its subcontractors, and its employees to comply with all pertinent rules and regulations in the jurisdiction in which they work. Copies of all OSHA regulations are available from your local OSHA office, and many pertinent regulations and supporting documents have been provided with this presentation in electronic or printed format. It is assumed that individuals using this presentation or content to augment their training programs will be “qualified” to do so, and that said presenters will be otherwise prepared to answer questions, solve problems, and discuss issues with their audiences. Areas of particular concern (or especially suited to discussion) have additional information provided in the “notes” section of slides throughout the program…as a presenter, you should be prepared to discuss all of the potential issues/concerns, or problems inherent in those photos particularly.
  • 4. What Are the Focus Four Hazards?
  • 10. Fatality Data 2003 & 2004 2355 Total Fatalities All Others 21% Struck By 24% Electrical 11% Caught in Between 10% Fall 34% Source: Bureau of Labor Statistics
  • 11. Primary Causes of Electrocution Fatalities • • • • Contact with Overhead Powerlines Contact with Live Circuits in Panels Poorly Maintained Cords and Tools Lightning Strikes
  • 12. Primary Causes of Struck-by Fatalities • Falling Objects – – – – Rigging Failure Loose or Shifting Materials Equipment Tipover or Malfunction Lack of Overhead Protection • Vehicle and Equipment Strikes – Backing Incidents – Workers on Foot • Flying Objects
  • 13. Primary Causes of Caught-in-Between Fatalities • • • • • Trench/Excavation Collapse Rotating Equipment Unguarded Parts Equipment Rollovers Equipment Maintenance
  • 14. Primary Causes of Fall-Related Fatalities • Unprotected sides, edges and holes • Improperly constructed walking/working surfaces • Improper use of access equipment • Failure to properly use PFAS • Slips and Trips (housekeeping)
  • 16. Top 10 Focus Four Citations (FY 2005) Subpart Citations Total Dollar Value Description 1926.451 8,410 $7,682,185 Scaffolding 1926.501 5,728 $7,176,729 Fall Protection Scope/Applications/Definitions 1926.1053 2,122 $964,811 Ladders 1926.651 1,794 $2,104,067 Excavations, General Requirements 1926.503 1,581 $823,501 Fall Protection Training Requirements 1926.20 1,560 $868,881 Construction, General Safety and Health Provisions 1926.100 1,519 $792,414 Head Protection 1926.453 1,379 $1,285,758 Manually Propelled Mobile Ladder Stands and Scaffolds 1926.404 1,313 $644,886 Electrical, Wiring Design and Protection 1926.652 1,264 $3,117,087 Excavations, Requirements for Protective Systems 1926.405 1,157 $344,814 Elec. Wiring Methods, Components and Equip, Gen'l Use Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 17. Top Electrical Citations (FY 2005) Electrical, Wiring Design and Protection 1926.404 1313 Elec. Wiring Methods, Components and Equipment, General Use 1926.405 1157 Electrical, General Requirements 1926.403 660 Electrical, Safety-Related Work Practices, General Requirements 1926.416 350 0 200 400 600 800 1000 1200 1400 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 18. Top Struck-By Citations (FY 2005) Head Protection 1926.100 1419 Eye and face protection 733 1926.102 Criteria for PPE (Subpart B – Power Transmission and Distribution) 1926.950 376 Material Handling Equipment 1926.602 277 Concrete & Masonry 1926.701 265 0 200 400 600 800 1000 1200 1400 1600 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 19. Top Caught-in-Between Citations (FY 2005) Excavations - General Requirements 1926.651 1794 Excavations – Protective Systems 1926.652 1264 Wood Working Equipment 1926.304 182 Hand and Power Tools 1926.300 159 0 500 1000 1500 2000 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 20. Top Fall Protection Citations (FY 2005) Scaffolding General 1926.451 8410 Fall Protection Scope 1926.501 5728 Ladders 1926.1053 2122 Fall protection training 1926.503 1581 Manually propelled scaffolds - Lifts 1926.453 1379 0 2000 4000 6000 8000 10000 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 21. Fatality & Statistical Analysis • 85% of all citations and 90% of dollars applied as fines are related to the Focus Four Hazards • 79% of all fatalities are related to the Focus Four Hazards
  • 22. • NIOSH Fatality Assessment and Control Evaluation program (FACE) examples of fatalities caused by the Focus Four hazards – – – – Electrocution Struck-by Caught-in Fall
  • 25. Electrical Harm Estimated Effects of AC Currents (U.S. Standard 60 Hz) 1 milliamp (mA) 16 mA 20 – 30 mA 100 mA 2 Amps 15/20/30 Amps Barely perceptible Maximum current an average man can grasp and ―let go‖ Paralysis of respiratory muscles Ventricular fibrillation threshold Cardiac standstill and internal organ damage Common U.S. household breakers PATH: Harm is related to the path by which current passes through the body.
  • 26. Ground Fault Circuit Interrupters (GFCI) • Monitors current flow between the hot and neutral wires • Trip between 4-6 mA in 1/40th of a second
  • 28. Assured Equipment Grounding Program • Inspection is your primary protection • Best practice recommends documented testing every 3 months • Color coding most common: Winter Spring Summer Fall
  • 29. Reverse Polarity Diagram Hot Switch Neutral Tool could be hot with the switch off
  • 30. Reverse Polarity • Hot wire and neutral wire are reversed • Even though a switch is off, the circuit could be hot
  • 31. Electrical Extension Cords • The primary insulation is cut • If the insulation was also cut on the conductors, exposing bare wires, they could come in contact with someone • Damage is often caused by repeated stretching or being run over
  • 32. Electrical • Wiring like this must be protected in closed boxes • There is the potential of electric shock from loose wire nuts or exposed conductors
  • 33. Electrical Panel Boxes • Live electrical panels must be completely covered with a hard cover (original intended equipment) • Employees could be exposed to live wires around the perimeter of this box • No Cardboard!
  • 35. An electric arc: • • • • Typically lasts less than a second Has extremely high radiant (heat) energy Is explosive in nature (exerts great force) Can ignite or melt conventional work clothing
  • 36.
  • 37. Electrical Arc 35,000 F Molten Metal > 1800 F Pressure Waves > 2000 lb/psf Sound Waves >140db Shrapnel > 740 mph Copper Vapor: Solid to Vapor Expands by 67,000 times Hot Air >500 ° F Intense Light
  • 38. NFPA 70E Requirements • Arc flash boundaries must be known • Safe approach distances established and maintained • Marking equipment relative to hazards • Electrically safe (voltage rated) tools • PPE (ATPV) • Training
  • 39. The Best Way to Work on Energized Electrical Equipment? DON’T! • Shut it down and lock it out • Establish an electrically safe working condition
  • 41.
  • 43. Power Line Facts • Overhead lines are typically not insulated. Any covering is generally a weather protection, not insulation. • Over 90 percent of the contacts occur on overhead distribution lines • Operators are normally safe if they stay on the equipment • Ground personnel are over 8 times more likely to be killed
  • 44. Electrical Damage to the Body • If you touch a power line, electricity will attempt to travel through your body • When electricity travels through the body, it heats up and burns body tissue internally • Electricity leaves the body violently, causing burns or even blowing an exit hole
  • 45. Maintain Safe Working Clearance • All equipment – ladders, scaffolds, cranes, trucks, forklifts, etc. – MUST maintain a minimum 10 foot clearance from 50 kV or less • Add .4 inches for every kV over 50 kV
  • 47. Ensure Adequate Clearance • Install flag warnings at proper distances • If it is difficult for an operator to see the power lines, designate a spotter • If you cannot maintain adequate clearances, you must have the power company insulate, move or deenergize the line
  • 48. The Ground May Be Hot! • Electricity dissipates with the resistance of the ground • As potential drops, fields develop around the electrified machine • If you step across a line of unequal potential, you could be electrocuted
  • 49. If Contact Occurs • • • • Stay on the machine if possible Warn all others to stay away Notify power company immediately Attempt to move away but assure line is not “connected”
  • 50. Bail Out Procedures • If you must get out, jump with your feet together • Do not touch the machine • Hop or shuffle out of the area
  • 53. Crane Tip Over and Failure Incidents • Soft Ground • Inadequate outrigger support • Overload • Crane out of level • Boom strike
  • 54. Fatalities Handling Loads • Struck by the load • Rigging equipment failure • Rigging equipment overload • Improper rigging technique
  • 55. Inspect All Slings • Slings must be inspected before each use • Slings should have tags that indicate capacities
  • 56. Highway Worker Fatalities Contractor Equipment Other 41% 18% Vehicle Entering Work Area 22% Traffic Crash 19% Source: Bureau of Labor Statistics
  • 57. Highway Equipment Related Fatalities Passengers 8% Worker on Foot 57% Operators 35% Source: Bureau of Labor Statistics
  • 60. Poor Worker Position • This worker is out of the driver’s mirror view
  • 61. Pinned In/Under Equipment • A truck driver was working between the frame and dump box of a dump truck • The dump box dropped suddenly, crushing his head
  • 62.
  • 64. Wear Your Seat Belt! • When there is a rollover hazard, there must be a seat belt • Always wear the seat belt • Only ride in the seat provided • No riding in buckets, on fenders or on steps
  • 65. Backing Equipment • Have audible back-up alarms • Have a spotter to direct the operator if visibility is restricted • Keep adequate clearance behind the vehicle • Always pay attention to backing equipment
  • 66. High Visibility Clothing • High visibility clothing refers to reflective garments that workers should wear whenever their work place contains hazards related to low visibility or when they work near vehicles or moving equipment
  • 67. Loading Equipment • Trailer secure and on a level surface • Inspect the deck for debris, blocking or chains • Have a spotter help properly align the equipment up the ramps • Be sure equipment is properly secured
  • 68. Maintenance Hazards Workers under equipment that is insufficiently supported
  • 70. Stack and Store Materials Properly • No more than 4:1 height to base ratio • Secure all loads • Stack, block, and interlock • Keep at least 6' back from edges • Be prepared for heavy weather
  • 71. Transporting & Unloading Material • Pipes, stacks of material, etc., can roll off a truck when bindings are removed • Unsecured material can fall from forklifts and other equipment
  • 72. Pneumatic Nailers • Penetration checks must be made • Safety’s must be operational • All proper PPE must be worn
  • 73. Powder Actuated Tools • Never load the tool until you are ready to use it • Always insert the fastener before cocking the tool • Never cock the tool against the hand or point the tool at anyone • Always check penetrations and use proper loads • Wear appropriate PPE
  • 75. Caught in Between Hazards
  • 77. Soil Mechanics • Soil weighs about 100 – 140 lb/cu.ft. • Each foot of depth adds more pressure side pressure • Once the pressure exceeds the ability of the soil to support itself, failure is possible 120 120 120 120 120
  • 78. Basic Requirements CFR 1926.650-654 • Work must be supervised by a “Competent Person” • Protection is required over 5 feet deep or if there is a possibility of a cave-in • Excavations must be inspected daily and/or with changes • Access/Egress is required over 4 feet deep • A rescue plan must be in place
  • 79. Trench Shields or Boxes • Engineered for Type C soils • Can be used with all classes of soils • Shields can be moved horizontally with workers inside • Worker must stay inside shields
  • 80.
  • 81. Barricade Excavations • Excavations must be barricaded or marked if they are not readily visible
  • 83. Rescue • A rescue plan must be in place • Rescue of a buried worker is a slow and tedious process
  • 84. Causes of Fatalities Crushing Caught under the truss boom during dismantling Caught between crane and carriage
  • 86. Barricade Swing Radius • Barricade the swing radius • Maintain 2' distance from fixed objects
  • 88. Preventing / Controlling / Abating Maintenance Hazards • Lockout equipment • Place an energy-isolating device over the energy source • Bleed off stored energy • Lock it until the repair/maintenance work is completed • Tag out the equipment (when Lockout is not possible) • Place a tag over the energy source and start-up mechanisms • Label it with a written warning that remains in place until the work is done • Block disabled equipment
  • 89. Machine Guarding • Install and maintain all guards on tools and heavy equipment
  • 90. Miter Saws This guard is bolted open Guards must cover the blade and only retract as the blade cuts through material.
  • 91. Grinders & Abrasive Saws • Guards must remain in place and eye protection must be worn • Best practice is to use face shields and hearing protection
  • 92. Dumping Trucks • Stay clear of dump trucks while they are dumping • Trucks can become unstable with the boxes raised • Watch for spillage out of the end gates • If an end gate chain breaks, you could be covered in material
  • 95. Roofs
  • 96.
  • 97. Methods of Roof Fall Protection Safety Monitors Guardrails and warning lines Fall Arrest
  • 98. Outside Warning Lines • Parapet up to at least 39" • Fall Restraint • Safety Monitors
  • 99. Open Sided Floors • Open edges on decks, roof, mezzanines, etc. over 6' high must be protected
  • 100. Stay Back from Edges • Stay away from edges unless work requires it • Always face the edge • Work from your knees Fall Hazard
  • 101. Don’t Create a Greater Hazard
  • 103. Access Ways • Offset guardrails are recommended • Watch for tripping hazards at tops of ladders and stairs
  • 104. Material Handling Platforms & Hoist Areas • Material handling platforms must have guardrails • When the guardrails are opened to receive material, workers must be tied off • Gates are preferred to removable rails
  • 105. Slip & Trip Hazards - Housekeeping! • Watch trip hazards • Here trash creates a trip hazard for everyone in the building
  • 106. Stairways • Stair pans should not be used for access until poured, and until guardrails and handrails installed • Be sure all debris is removed immediately
  • 108. Scaffold Requirements • • • • • • Be on a firm foundation with base plates Be plumb, square and adequately braced Have a fully planked work deck Have guardrails over 10 feet Be tied-in over 4:1 height to base ratio Have an adequate means of access and egress
  • 110. Access • No access by cross braces • Bottom rung can not be more than 24" high • You must use a ladder or frames designed to be used as ladders
  • 111. Proper Access Ladder Platform Ladder Tower with gate Ladder Frame Stairway Frame
  • 112. Baker-type Scaffolds • Baker scaffolds can be unstable • Never use a double stack without outriggers
  • 113. Falling Object Protection 1926.451(h) • Toe boards at edges of platforms • Use panels or screens when accessed from below • Barricade areas below • Use canopies where walkways cross underneath
  • 114. Ladder Types • Type I-AA ladders are extra heavy duty and can handle up to 375 lbs. • Type I-A ladders are heavy-duty and can handle up to 300 lbs. • Type I ladders can hold up to 250 lbs. • Type II ladders can hold 225 lbs. • Type III ladders are for light duty only and can hold up to 200 lbs.
  • 115. Read the Warning Labels • Labels are there for a reason!
  • 116. Proper Ladder Climbing • Use both hands to climb a ladder • Always face the ladder when climbing, descending or working • Avoid the top two steps of a stepladder and the top four rungs on other ladders
  • 117. Don’t Lean a Step Ladder • The support leg can contact the ground causing the step leg to kick out • Also employees should not work from the top or second step
  • 118. Do Not Stand On The Top Step!!! Obey the Labels!! NO!
  • 119. Working Above Protections When employees work above railings, they must be protected from falling over the railings.
  • 120. Set Feet Properly Firm Base Set both feet level and on the pads Soft Base Set on the spikes and seat the ladder in the ground.
  • 121. Proper Access Ladders • Ladders should be set at 1 horizontal to 4 vertical • Ladders must be secured • Ladder access ways must be guarded • Ladders must extend 3' above the landing surface, or an adequate grabrail must be provided
  • 123. Bridge Fall Protection • Bridge edges must be protected • When working over water flotation devices must be worn
  • 124. Falls While Decking Leading edges must be protected
  • 125. Equipment • Do not jump from equipment • Use three point contact at all times • Be sure of your footing • Do not strain your shoulders • Be sure steps are clear of mud and ice
  • 128. Competent Person • A competent person is someone who: – Is capable of identifying existing and predictable hazards in the surroundings or working conditions that are unsanitary, hazardous, or dangerous to employees, and – Has the authorization to take prompt corrective measures to eliminate them
  • 130. Summary • The focus four hazards are responsible for the majority of physical, financial, and emotional losses in construction — and they exist on nearly every jobsite. • It takes a well-trained crew (the entire crew!) and lots of pre-planning to recognize and respond to those hazards. Safety is everyone's responsibility — ALL of the time.