SAIL

1. A
seminar on
Practical Training
At
“ BHILAI STEEL PLANT (BSP) ”
( A Unit Of SAIL )
PRESENTED BY:
SHASHI KESH KANT
4th year, EE
PCE2/EE/12/002
DEPARTMENT OF ELECTRICAL ENGINEERING
POORNIMA COLLEGE OF ENGINEERING
ISI-6 RIICO INSTITUTIONALAREA,
JAIPUR -302022
SUBMITTED TO:
Jaldeep Kumar
Asst. Professor
Dept. Of Electrical Engg.
2015-16

2. CONTENT :-
 SAIL - An Overview
 Bhilai Steel Plant - An Overview
 Production in Plant
 Flowchart of Steel Formation
 Raw Materials
 Electrical Repair Shop
 Power System Department
 Plate Mill
 Rail and Structural Mill
 Blast Furnace
 Major Products
 Achievements

3. SAIL - AN OVERVIEW
 Steel Authority Of India Limited
 Largest steel making company in India
 An annual turnover of ₹ 51866 crore.
 One of the seven Maharatnas of the country's Central Public Sector
Enterprises.
 SAIL traces its origin to the Hindustan Steel Limited (HSL) which was set
up on 19 January 1954
 Annual production of 13.5 million metric tons
 24th largest steel producer in the world

4. PLANT START COLLABORATOR
BSP(Bhilai) 1959 USSR
RSP(Rourkela) 1959 GERMANY
DSP(Durgapur) 1960 UK
BSL(Bokaro) 1964 USSR
ISP(IISCO) 2006 PRIVATE
 Five Integrated Steel Plant
 Three Special Plants at Salem, Durgapur and Bhadravathi
 Also Owns a Alloy Plant at Chandrapur
 Head Quarter in New Delhi
 Major products are Steel, flat steel products, long steel
products, wire products , plates

5. Top Steel Producer in 2013-2014 :-
 China 823MT + 9%
 Japan 110MT - 2%
 USA 88MT + 7%
 India 83MT + 5%
Top Players in the World :-
1st : 93.6MT Arcelor Mittal(Luxembourg)
2nd : 47.9MT Nippon Steel(Japan)
3rd : 42.8MT Hebei Steel(China)
. . . . . . . . . . .
. . . . . . . . . . .
11th : 23.3MT Tata Steel(India)
. . . . . . . . . . .
24th : 13.5MT SAIL(India)
. . . . . . . . . . .
33rd : 12.7MT JSW(India)

6. BhilaiSteel Plant - ANOVERVIEW

7.  Bhilai Steel Plant is located in Bhilai in the Indian state of Chhattisgarh
 a unit of Steel Authority of India Ltd.
 India's first and main producer of steel rails, as well as a major producer of
wide steel plates and other steel products
 Inaugurated at 1959 in collaboration with USSR
 eleven-times winner of the Prime Minister's Trophy for best integrated steel
plant in the country
 Sole supplier of the country's longest rail tracks, which measure 260 metres
(850 ft)
 Annual production capacity of 3.153 MT of saleable steel
 Covers an area of about 36 sq.kms
 Total Rail track inside – 365 KM
 SAIL’s most profitable plant

8. Product mix Tonnes/annum
Semis 533,000
Rail & heavy structural 750,000
Merchant Products (angles,
channels, & TMT bars)
500,000
Wire Rods (TMT, plain &
ribbed)
420,000
Plates (up to 3600 mm
wide)
950,000
Total saleable steel 3,153,000
Production in plant :-
 there are around 46 factories are registered inside
Bhilai Steel Plant

9. Flowchart of steel formation :-

10. Raw Materials from Mines :-
Iron-Ore
- Dalli-Rajhara Iron Ore
Complex, 80 kms from Bhilai
Limestone - Nandini, 23 kms from Bhilai
Dolomite - Hirri, 150 kms from Bhilai

11. Electrical RepairShop
 One of the key shop in the plant
 For the repairment and maintenance of electric motors
installed in whole plant
 Around 40 thousand motors are installed in whole plant

12.  Electrical Repair Shop consists of different sections like Receive and
Issue Section, Assembly Section , Winding Section , Coil section , Testing
Section etc.
 also Consists of Magnet and Transformer Repair shop
 main purpose of this shop is to repair the electric motors and after the
reassembling , it is sent back to the respective shops.

13. Power System Department
 Main purpose of this section is to monitor , control and distribute Power to
the whole plant
 Total of 280 MW load capacity in plant
 Seven Power system department to control electric power in plant
 Power is taken from three power plants i.e. PP1 , PP2 and PP3 .
 PP3 is a joint venture of SAIL and NTPC ( NHPCL )
 Power is controlled using electric yards components

14. PlateMill
 Plates of wide variety, in any required size, and strength, chemical and
physical properties, can be produced here
 capacity to produce high pressure, boiler quality and high tensile steels
 Bhilai has the widest plate mill in the country, and it uses continuously
cast slabs as input.

15. Capacity 9,50,000 T
Plates thickness 8-120 mm
Width 1500-3270 mm
Length 5-12.5 M
Production :-
 On 29th March,1983 , First Plate was produced from this
Mill
 it has three Reheating furnace

16. Railand Structural Mill
Capacity - 7,50,000 T
Products
• Rails - R52 Kg/m & R60 Kg/m ; UTS 880 N/mm2 rails as per IRST-
12/96 specifications , Euro norms and international standards.
• Thick web asymmetric rail Zu 1-60
• Beams - 600,500,450,400,350,300 & 250.
• Channels - 400,300 & 250.
• Angles - 200 & 150.
• Crossing Sleeper.
• Crane Rails - KP80, 100,120 & 140.

17. Bhilai Rails
 Bhilai is the sole supplier of the country's longest rail tracks of
260 meters
 Largest producer and leading rail maker of the world.
 Four and a half decades of experience in rail making.
 Produced over 15 million tones of rails; 2.7 lakh km in length.
 Indian Railways- World’s second largest rail company moves
exclusively on Bhilai rails.
 Rails exported to 10 countries with exports to South Korea, New
Zealand, Argentina, Turkey, Iran, Egypt, Ghana, Bangladesh and
Malaysia.

18. Blast Furnace
 type of metallurgical furnace used for smelting to produce
industrial metals
 fuel, ores and flux (limestone) are continuously supplied through
the top of the furnace
 a hot blast of air(sometimes with oxygen enrichment) is blown
into the lower section of the furnace through a series of pipes
3 of 1033 Cu m capacity each
3 of 1719 Cu m capacity each
1 of 2355 Cu m capacity

19. Major Products
Wheels and Axles
Rails

20. Galvanised sheets
Pipes

21. Wire Rods
SAIL TMT

22. Achievements
 Eleven-times winner of the Prime Minister's Trophy for best
integrated steel plant in the country
 Greentech Safety Gold Award by Greentech Foundation for
outstanding achievement in Safety Management to Bhilai Steel Plant
 National Safety Award to Bhilai Steel Plant announced by the Ministry
of Labour & Employment, Government of India – 2008
 BSP bagged the prestigious Golden Peacock National Quality Award
2011 conferred by institute of Directors on 28th january,2011
 BSP has been awarded the Golden Peacock Eco-Innovation Award
2010 instituted by World Environment Foundation