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Smart - Responsive
Interactive - Communicative
           Textiles
          Prof. Dr. Marc Van Parys
         Sirris - Brussels 9.06.2011
Finishing                     Production                    Service
        Finishing                    Production                   Service
          Plasma                        Knitting                  Training
  Coating & Laminating        Weaving, incl. 3D-weaving &          Advice
                                         leno                     Testing
incl. UV-coating, Hot melt
                                 Advanced spinning           (chemical, physical)
  Magnetron sputtering
                                       Braiding
   Digital Technologies
  (coating, Printing) ...

     Adaptive polymers
Self Stratification polymers
                                                     Research
      Nanotechnology                IWT - Private & collective projects (13)
      Chromic sensors                          European projects
        Biochemistry            Private projects (chemical & machine suppliers)

Always
Breeding
on




                      Digital
prin+ng
‐
Coa+ng
                      Atmospheric
Plasma
                      CO2‐Laser‐engineering
                      Coa+ng,
incl.
Hotmelt
&
UV‐coa+ng
                      Magnetron
SpuBering
Technology
                      Advanced
coa+ngs
                      Chromic
sensors
                      Nanotechnology
...
MINIATURISATION OF ELECTRONICS                 IINTRINSIC PROPERTIES

Electronics      Portable          Integrated            Dynamic        Textiles
                 electronics       electronics           textiles
                 PDA, Laptop       Sensing, control,     PCM, CR,       Clothing,
TV, radio,
                 mobile phone      actuators             sensoric-      work wear
computer
                                                         dyes...        carpets
        Software becomes Softwear
        Portable becomes Wearable
    •     Multi-disciplinary approach needed
             - Spinners, weavers, knitters, finishers
             - Electronics, data analysts, designers, garment makers
    •     Personalised Performance build around
    •     Well being
    •     Protection
    •     Comfort
Thinking - Dynamic Textile


                             PRODUCT INNOVATION BASED ON
                                       I-TEXTILE




         PROTECTION &                 WELL-NESS           COMMUNICATION
           SECURITY                   WELL-BEING           INFORMATION
PROJECT SCIENTIFIC PARTNER




DATE
           2009-2010                TYP
                                          THINKING INK
Colour
change
                          Visible

                          warning
            

°
Reversible
                           Sign
                                              

°
Irreversible

          Sensing
&                           Adaptive,
Interactive
          Detecting   Corrective
Action
           Change                             External
stimuli
                                              


pH,
T

                        Warning
Sign          


Friction/pressure
                              &               


Electrolyte
                      Corrective
Action

PROJECT




DATE
          2009-2011      TYPÊ
                                IWT-PROJECT
- ADAPTIVE POLYMERS - SHAPE MEMORY POLYMERS
           - SOL-GEL (INCL. UV-CURABLE)
           - DENDRIMERS
           - INTERPENETRATING NETWORKS
           - SELF-STRATIFICATION POLYMERS
           - BRUSH POLYMERS
           - SELF-HEALING POLYMERS
           - STF (SHEAR THICKENER FLUIDS) ...
PROJECT




DATE
          2009-2010        TYPE
                                  IWT-PROJECT
PROJECT
                            CHALLENGE 1:
                      RESEARCH & DEVELOPMENT OF
                         NEW THERMOCHROMICS
DATE
          2009-2011          TYPE
                                    IWT-PROJECT
Supply Chain Approach




          9
Project
DATE
       2009-2010
Research Modules




       11
PHYSICAL - CHEMICAL
                                                   STIMULI/TRIGGER


              THERMOCHROMIC                           Temperature



              PHOTOCHROMIC                UV‐light
‐
or
other
Light
of
the
Spectrum



              SOLVATOCHROMIC                         Solvent
‐
Water



               IONOCHROMIC                      PH
(acid,
alkaline)
‐
Ions

PROJECT




DATE
          2009-2011            TYPE
                                      IWT-PROJECT
HIGH CLEARING POINT


                          + ∆T

                          - ∆T


Coloured
State






























Colourless
State
                Microcapsules
LOW CLEARING POINT


                        + ∆T

                        - ∆T



ColourLess

State



























Coloured
State

               Microcapsules
Thermochromics
­
Mechanism
+ ∆T

                         - ∆T



Coloured
State





























≠
Coloured
State

            MIX OF TWO COLOURS
TGA­analysis
­
thermosensibility
DSC­analysis
­
Cyclic behaviour of the functionality
ACTUAL THERMOCHROMICS
PROBLEMS
ENCAPSULATION TECHNOLOGY NOT OPTIMAL

LOW SHELF LIFE

WIDE T-WINDOW

NON DURABLE SYSTEMS

NOT ADAPTED FOR TEXTILES

ONLY FOR GADGETS & NOT FUNCTIONALITIES
CONVENTIONAL

                          Improvement of
PROJECT



                      µcapsulation technology
DATE
          2009-2011       TYP
SHELL
                      ‐
Transparent
                      ‐
Protec+ve
layer




                                CORE
                      ‐
Leuco‐dyestuff
                      ‐
‘Nonvola+le’
solvent’
                      ‐
Colour
developer


Conventional single-wall Microcapsules
CONVENTIONAL              NEW
                          Improvement of
PROJECT



                      µcapsulation technology
DATE
          2009-2011            TYP
CHALLENGE 2: on level of
     COMPOUND




          23
CHALLENGE
–
KEY
WORDS
                        Project
DATE
       2009-2010
Thermochromics                  Ionochromics
                                                                Hydrochromics
-
indica+ng
T
(<‐15
‐
80
°C>)   ‐
indica+ng
dehydrata+on   ‐
indica+ng
presence
of
H20
      (accuracy
<
1°C)               (salt
&
water
loss)




                                 Technology: µcapsules
Monitoring - Evaluations
•   CMS - coupled to
    heating elements (real-
    time measurements)
•   Measuring Clearing
    point/window
•   Fastness properties
    Rub - wash - sweat ...
Challenge 3:
Research Flow - Application technology
It’s all about Added Value !




              28
The Factory of the Future

Challenges of new Finishing/Coating/Printing
             technology systems




      VOC-        Energy         X
     emission   consumption
                               
                              Chemicals
Actual and Future Research on
         Application technlogies

Sensoric Textiles

Focus on:

1. Printing - Conventional Screen
2. Coating
    - Conventional waterborne systems
    - UV-curable systems
    - Hot melts
3. Digital Technologies
Actual & Future
                           Situation in
                     Textile Coating/Printing


          Solvent based systems             Water based systems    100%
                                        systems

                                        Limited to        Powder    Hot melt




winding     Coating head   laminating     stenter        cooling   upwinding




                             Coating    Laminating    Curing
UV‐curable
hotmelts




FR                              AM




     CHROMIC
SENSORS




                           32
CHALLENGE
             Link
between
CreaAvity
‐
FuncAonality
                         Project
DATE
       2009-2011
Application Technologies

    Coating                                 Printing




Conventional coating                    Conventional printing




    UV-coating                              Digital printing
Solvent based systems             Water based systems    100%
                                        systems

                                        Limited to        Powder    Hot melt




winding     Coating head   laminating     stenter        cooling   upwinding




                                         35
                             Coating    Laminating    Curing
Advantages                               Disadvantages

    No solvent = inflammable               Relatively expensive chemicals

     Little energy required                     Monomers/oligomers

       Fast drying/curing              UV can cause burns - avoid skin contact
   No drying untill UV exposed

     High production speeds                       Ozone generation

Thermosensitive Prints - Coatings                  (low flexibility)


      Little space required                Unknown Technology (for most)

  Relatively low equipment cost     Adhesion problems on some substrates (but can
    - Less space requirements                        be solved)
  - Modular - implementation in
       excisting coating line
Creativity <-> Functionality
FUTURE DEVELOPMENTS:
                          Focus on :




          Piezo                         Valve-jet
       Func+onali+es
:
    UV‐lacquers
‐
Coa+ngs             Func+onali+es
:
    Photochromic
sensors                UV‐coa+ngs
        TiO2‐coa+ngs                 Chromic
sensors...
         Easy‐clean...            More
freedom
of
acAon
Technology
is
supplier
driven
VALVE-JET



                           DROPLET VARIATION

  THERMOCHROMIC COATING                        HYDROCHROMIC COATING
    T-RANGE: -15 - 80 °C

PROJECT




DATE
          2009-2010          KLANT
                                     THINKING COATINGS
UV-sources-LEDs
Digital Jets   other cuirng systems
Chromism
  Photochromism                        Chromics available
  Thermochromism
  Electrochromism
  Piezochromism
  Tribochromism           •   Range from -15°C - 80 °C
  Mechanochromism
                          •   High shelf-live
  Chemochromism
           Ionochromism
                          •   T-window < 1°C
        Solvatochromism
          Gasochromism
                          •   Different Colours (trichrome)
          Vapochromism
  Biochromism
                          •   Durability (up to 30 washes)

PROJECT




DATE
          2009-2011             TYPE
                                        IWT-PROJECT
AIM


           POTENTIAL
APPLICATIONS
THERMO
CHROMICS
DATE
       2009-2010        Project
Actual and Future Research on
               Application technlogies

Sensoric Textiles

Focus on:

    1.Thermochromics
     a. Liquid crystals
     b. Irreversible systems
    2. Photochromics
     a. Conventional waterborne systems
     b. UV-curable systems
     c. Digital inks
3. Ionochromics
4. Hydrochromics
Chromism
  Photochromism
  Thermochromism
  Electrochromism
  Piezochromism
  Tribochromism
  Mechanochromism


  Chemochromism
           Ionochromism
        Solvatochromism
          Gasochromism
          Vapochromism
  Biochromism
PROJECT




DATE
          2009-2010       TYPE
                                 IWT-PROJECT
Challenge:
Incorporation in UV-curable matrix
AIM
          POTENTIAL
APPLICATIONS
THERMO
CHROMICS


DATE
       2009-2010        Project
Focus on :




                                            DP-Printer
   Textile            Smart Inks            + pherical
    Specific
                           IR-inks           Tailor made
 Pretreatments:
                    Photochromic-inks        DP-printers
 Colour gamut
Colour build up         Metallic inks
                  Electroluminescent inks    Link 3D-DP
   Durability
PHOTOCHROMICS
­
Mechanism
Aim

          POTENTIAL
APPLICATIONS
PHOTO
CHROMICS

                       Project
DATE
       2009-2010
CONCLUSiONS                            -15 µcapsules < 80 °C
                             CHROMIC TEXTILE

       IMPLEMENTED
TECHNOLOGIES
ENABLING
TEXTILE
TO
SENSE
AND
DETECT
       CHANGES
IN
ITS
IMMEDIATE
ENVIRONMENT
BY
VISUAL
COLOUR
CHANGE
                              Project
DATE
        2009-2010
CONCLUSIONS

•  Huge Potential of Chromic Sensors
•  Responsive, Interactive Textiles
•  Chromic Sensors adapted for a wide variety of
   advanced textile applications (medical, sports,
   healtcare, ...)
• Alternative for electronic sensors, wearable
  electronics
• Further research needed for photo- , iono- and
  hydrochromics
• Partnership is essential - all actors in supply chain
  must be involved in developments and
valorisation
NY
             COMPA
       PY OUR ATION
   ER U INNOV
POW rough
  Th

                           RENT A LAB




                            University College Gent
                            Phone: +32-9-244 79 11
                        Email: marc.vanparys&hogent.be

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Sirris Innovate 2011 - Smart products by printing, prof. Marc Van Parys, Sensortex/HoGent

  • 1. Smart - Responsive Interactive - Communicative Textiles Prof. Dr. Marc Van Parys Sirris - Brussels 9.06.2011
  • 2. Finishing Production Service Finishing Production Service Plasma Knitting Training Coating & Laminating Weaving, incl. 3D-weaving & Advice leno Testing incl. UV-coating, Hot melt Advanced spinning (chemical, physical) Magnetron sputtering Braiding Digital Technologies (coating, Printing) ... Adaptive polymers Self Stratification polymers Research Nanotechnology IWT - Private & collective projects (13) Chromic sensors European projects Biochemistry Private projects (chemical & machine suppliers)
  • 3. 
Always
Breeding
on Digital
prin+ng
‐
Coa+ng Atmospheric
Plasma CO2‐Laser‐engineering Coa+ng,
incl.
Hotmelt
&
UV‐coa+ng Magnetron
SpuBering
Technology Advanced
coa+ngs Chromic
sensors Nanotechnology
...
  • 4. MINIATURISATION OF ELECTRONICS IINTRINSIC PROPERTIES Electronics Portable Integrated Dynamic Textiles electronics electronics textiles PDA, Laptop Sensing, control, PCM, CR, Clothing, TV, radio, mobile phone actuators sensoric- work wear computer dyes... carpets Software becomes Softwear Portable becomes Wearable • Multi-disciplinary approach needed - Spinners, weavers, knitters, finishers - Electronics, data analysts, designers, garment makers • Personalised Performance build around • Well being • Protection • Comfort
  • 5. Thinking - Dynamic Textile PRODUCT INNOVATION BASED ON I-TEXTILE PROTECTION & WELL-NESS COMMUNICATION SECURITY WELL-BEING INFORMATION PROJECT SCIENTIFIC PARTNER DATE 2009-2010 TYP THINKING INK
  • 6. Colour
change Visible
 warning
 

°
Reversible Sign 

°
Irreversible Sensing
& Adaptive,
Interactive Detecting Corrective
Action Change External
stimuli 


pH,
T
 Warning
Sign 


Friction/pressure & 


Electrolyte Corrective
Action PROJECT DATE 2009-2011 TYPÊ IWT-PROJECT
  • 7. - ADAPTIVE POLYMERS - SHAPE MEMORY POLYMERS - SOL-GEL (INCL. UV-CURABLE) - DENDRIMERS - INTERPENETRATING NETWORKS - SELF-STRATIFICATION POLYMERS - BRUSH POLYMERS - SELF-HEALING POLYMERS - STF (SHEAR THICKENER FLUIDS) ... PROJECT DATE 2009-2010 TYPE IWT-PROJECT
  • 8. PROJECT CHALLENGE 1: RESEARCH & DEVELOPMENT OF NEW THERMOCHROMICS DATE 2009-2011 TYPE IWT-PROJECT
  • 10. Project DATE 2009-2010
  • 12. PHYSICAL - CHEMICAL STIMULI/TRIGGER THERMOCHROMIC Temperature PHOTOCHROMIC UV‐light
‐
or
other
Light
of
the
Spectrum SOLVATOCHROMIC Solvent
‐
Water IONOCHROMIC PH
(acid,
alkaline)
‐
Ions PROJECT DATE 2009-2011 TYPE IWT-PROJECT
  • 13. HIGH CLEARING POINT + ∆T - ∆T Coloured
State






























Colourless State Microcapsules
  • 14. LOW CLEARING POINT + ∆T - ∆T ColourLess

State



























Coloured
State Microcapsules
  • 16. + ∆T - ∆T Coloured
State





























≠
Coloured
State MIX OF TWO COLOURS
  • 19. ACTUAL THERMOCHROMICS PROBLEMS ENCAPSULATION TECHNOLOGY NOT OPTIMAL LOW SHELF LIFE WIDE T-WINDOW NON DURABLE SYSTEMS NOT ADAPTED FOR TEXTILES ONLY FOR GADGETS & NOT FUNCTIONALITIES
  • 20. CONVENTIONAL Improvement of PROJECT µcapsulation technology DATE 2009-2011 TYP
  • 21. SHELL ‐
Transparent ‐
Protec+ve
layer CORE ‐
Leuco‐dyestuff ‐
‘Nonvola+le’
solvent’ ‐
Colour
developer Conventional single-wall Microcapsules
  • 22. CONVENTIONAL NEW Improvement of PROJECT µcapsulation technology DATE 2009-2011 TYP
  • 23. CHALLENGE 2: on level of COMPOUND 23
  • 24. CHALLENGE
–
KEY
WORDS Project DATE 2009-2010
  • 25. Thermochromics Ionochromics Hydrochromics -
indica+ng
T
(<‐15
‐
80
°C>) ‐
indica+ng
dehydrata+on ‐
indica+ng
presence
of
H20 (accuracy
<
1°C) (salt
&
water
loss) Technology: µcapsules
  • 26. Monitoring - Evaluations • CMS - coupled to heating elements (real- time measurements) • Measuring Clearing point/window • Fastness properties Rub - wash - sweat ...
  • 27. Challenge 3: Research Flow - Application technology
  • 28. It’s all about Added Value ! 28
  • 29. The Factory of the Future Challenges of new Finishing/Coating/Printing technology systems VOC- Energy X emission consumption    Chemicals
  • 30. Actual and Future Research on Application technlogies Sensoric Textiles Focus on: 1. Printing - Conventional Screen 2. Coating - Conventional waterborne systems - UV-curable systems - Hot melts 3. Digital Technologies
  • 31. Actual & Future Situation in Textile Coating/Printing Solvent based systems Water based systems 100% systems Limited to Powder Hot melt winding Coating head laminating stenter cooling upwinding Coating Laminating Curing
  • 32. UV‐curable
hotmelts FR AM CHROMIC
SENSORS 32
  • 33. CHALLENGE Link
between
CreaAvity
‐
FuncAonality Project DATE 2009-2011
  • 34. Application Technologies Coating Printing Conventional coating Conventional printing UV-coating Digital printing
  • 35. Solvent based systems Water based systems 100% systems Limited to Powder Hot melt winding Coating head laminating stenter cooling upwinding 35 Coating Laminating Curing
  • 36. Advantages Disadvantages No solvent = inflammable Relatively expensive chemicals Little energy required Monomers/oligomers Fast drying/curing UV can cause burns - avoid skin contact No drying untill UV exposed High production speeds Ozone generation Thermosensitive Prints - Coatings (low flexibility) Little space required Unknown Technology (for most) Relatively low equipment cost Adhesion problems on some substrates (but can - Less space requirements be solved) - Modular - implementation in excisting coating line
  • 38. FUTURE DEVELOPMENTS: Focus on : Piezo Valve-jet Func+onali+es
: UV‐lacquers
‐
Coa+ngs Func+onali+es
: Photochromic
sensors UV‐coa+ngs TiO2‐coa+ngs Chromic
sensors... Easy‐clean... More
freedom
of
acAon Technology
is
supplier
driven
  • 39. VALVE-JET DROPLET VARIATION THERMOCHROMIC COATING HYDROCHROMIC COATING T-RANGE: -15 - 80 °C PROJECT DATE 2009-2010 KLANT THINKING COATINGS
  • 40. UV-sources-LEDs Digital Jets other cuirng systems
  • 41.
  • 42. Chromism Photochromism Chromics available Thermochromism Electrochromism Piezochromism Tribochromism • Range from -15°C - 80 °C Mechanochromism • High shelf-live Chemochromism Ionochromism • T-window < 1°C Solvatochromism Gasochromism • Different Colours (trichrome) Vapochromism Biochromism • Durability (up to 30 washes) PROJECT DATE 2009-2011 TYPE IWT-PROJECT
  • 43. AIM POTENTIAL
APPLICATIONS
THERMO
CHROMICS DATE 2009-2010 Project
  • 44. Actual and Future Research on Application technlogies Sensoric Textiles Focus on: 1.Thermochromics a. Liquid crystals b. Irreversible systems 2. Photochromics a. Conventional waterborne systems b. UV-curable systems c. Digital inks 3. Ionochromics 4. Hydrochromics
  • 45. Chromism Photochromism Thermochromism Electrochromism Piezochromism Tribochromism Mechanochromism Chemochromism Ionochromism Solvatochromism Gasochromism Vapochromism Biochromism PROJECT DATE 2009-2010 TYPE IWT-PROJECT
  • 47. AIM POTENTIAL
APPLICATIONS
THERMO
CHROMICS DATE 2009-2010 Project
  • 48. Focus on : DP-Printer Textile Smart Inks + pherical Specific IR-inks Tailor made Pretreatments: Photochromic-inks DP-printers Colour gamut Colour build up Metallic inks Electroluminescent inks Link 3D-DP Durability
  • 50.
  • 51. Aim POTENTIAL
APPLICATIONS
PHOTO
CHROMICS Project DATE 2009-2010
  • 52. CONCLUSiONS -15 µcapsules < 80 °C CHROMIC TEXTILE IMPLEMENTED
TECHNOLOGIES
ENABLING
TEXTILE
TO
SENSE
AND
DETECT CHANGES
IN
ITS
IMMEDIATE
ENVIRONMENT
BY
VISUAL
COLOUR
CHANGE Project DATE 2009-2010
  • 53. CONCLUSIONS • Huge Potential of Chromic Sensors • Responsive, Interactive Textiles • Chromic Sensors adapted for a wide variety of advanced textile applications (medical, sports, healtcare, ...) • Alternative for electronic sensors, wearable electronics • Further research needed for photo- , iono- and hydrochromics • Partnership is essential - all actors in supply chain must be involved in developments and valorisation
  • 54. NY COMPA PY OUR ATION ER U INNOV POW rough Th RENT A LAB University College Gent Phone: +32-9-244 79 11 Email: marc.vanparys&hogent.be