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TOTAL
QUALITY
MANAGEMENT
21-03-2024
Kishan singh tomar
I N T R O D C T I O N
1
Table of
Contents
Industrial control
4
7 tools of TQM
5
PLAN DO STUDY ACT CYCLE
6
Advantages of TQM
7
Key concept of TQM
2
Key elements of TQM
3
Disadvantages of TQM
8
Reference
9
1
21-03-2024
I
N
T
R
O
D
C
T
I
O
N
Total – consisting of the whole
Quality – degree of quality offered by a product or service
Management – practice ,art or planning command, management.
TQM is the art of handling the whole to achieve perfection.
or
An integrated organization effort to improve the product quality
at every level is referred as Total Quality Management.
2
21-03-2024
Key
concept of
TQM
training
Team work
and quality
chain
Systematic
approach
Integrated
system
Continuous
improvement
Total
employee
commitment
Customer
satisfaction
Process
thinking
Effective
communication
3
21-03-2024
o Ethics
o Recognition
o Trust
o Training
o Team work
o Leadership
o Integrity
o Communicatio
n
Key elements of
TQM
E
cs
ty to understand good
in any situation at the
ce is known as ethics. This
foundation of TQM
R
nition
onsibility of the
recognize the work
oyee
s them.
T
matically when
ty are totally in
T
o become
pervisors are
menting T
The
on
L
y of
I
c 4
21-03-2024
Industrial control
5
21-03-2024
1. Handling
2. Storage
3. Packaging
4. Facility
5. Equipment
6. Sterility
7. Labelling
8. Industrial control
Industrial control
API handling,
Excipient handling,
Dosage dorm,
Material handling,
Waste handling
,Etc.
6
21-03-2024
Industrial control
Different area as per material
or finished product
requirement. Temperature,
humidity, light, area, etc.
7
21-03-2024
Industrial control
Capacity of and type of
material use for packaging.
Type of label and ink,
contain mention and
indication on label.
8
21-03-2024
Industrial control
Location, design, area, water
availability, surrounding,
transportation, etc
9
21-03-2024
Industrial control
Material, money,
non reactive, effective,
easily excisable part,
non complex to handler
10
21-03-2024
Industrial control
Sterile environment should
follow throughout process
Microbial testing perform at
different levels.
11
21-03-2024
Industrial control
Label is put on every level of step
in process of denotation product is
on which stage. Finish product
label is adhere on the surface of
product container for buyer
convivence.
12
21-03-2024
7
tools of TQM
13
21-03-2024
problem
Possible source A
Possible source B
Possible source C
solution
FLOW CHART
14
21-03-2024
CHECK LIST
Frequency chart
DEFECT TYPE NO. OF DEFECTS TOTAL
Broken material I I I 3
Ripped material I I I I I I I I 8
Empty shells I I 2
Faded color I I I I I 5
15
21-03-2024
Control chart
Line chart
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Category 1 Category 2 Category 3 Category 4
Growth chat
20222 2021 Recquire
16
21-03-2024
Scatter diagram
17
21-03-2024
y = 0.0235x + 0.339
R² = 0.9963
0
0.2
0.4
0.6
0.8
1
1.2
0 5 10 15 20 25 30 35
Calibration
Pareto analysis
80 – 20 %
18
21-03-2024
Cause and effect diagram
Fish bone diagram
19
21-03-2024
Histogram
20
21-03-2024
Plan Do Study act
ACT
It is act depending on
the result of the first
three phase.
What changes are to be
made?
What would be the
next cycle?
PLAN
It carry out the project
plan.
Objective.
Question and prediction
Plan to carry out (who,
what ,where, when).
Plan for data collection.
STUDY
It is to study the data
collection.
Complete the analysis
of data.
Compare data to
previous one
Summarise what was
learned.
DO
It is implementation of
plan.
Carry out the plan.
Documentation problem
and unexpected
observation.
Begin analysis of the
data.
PLAN
DO
STUDY
ACT
CYCLE
21
21-03-2024
Advantages of TQM
1.
2.
3.
4.
5.
6.
7.
8.
Improves reputation of company.
Higher employee morale.
Prevent the errors.
Decrease waste.
Increase team work.
Continuous improvement.
Lower cost.
Clear role and responsibilities. 22
21-03-2024
Disadvantages of TQM
Initial introduction cost.
Benefits may not seen for several years.
Workers may be resistant to change.
It can be lead to too much attention.
Extremely demanding of management and staff.
It is not a quick fix.
TQM takes time to implement.
1.
2.
3.
4.
5.
6.
7.
23
21-03-2024
Reference
1. Talha M. Total quality management (TQM): an overview. The
bottom line. 2004 Mar 1;17(1):15-9
2. Sundhararajan DR, Dr. M.V. Kumudhavalli, Dr. Minal T. Quality
Assurance (English Edition). Thakur Publication Private Limited;
2022.
3. ICH Official web site : ICH [Internet]. Ich.org. [cited 2023 Dec
25]. Available from: https://ich.org/page/training-programme-
q8q9q10-0
25
21-03-2024
26
21-03-2024

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concept of total quality management (TQM).

  • 2. I N T R O D C T I O N 1 Table of Contents Industrial control 4 7 tools of TQM 5 PLAN DO STUDY ACT CYCLE 6 Advantages of TQM 7 Key concept of TQM 2 Key elements of TQM 3 Disadvantages of TQM 8 Reference 9 1 21-03-2024
  • 3. I N T R O D C T I O N Total – consisting of the whole Quality – degree of quality offered by a product or service Management – practice ,art or planning command, management. TQM is the art of handling the whole to achieve perfection. or An integrated organization effort to improve the product quality at every level is referred as Total Quality Management. 2 21-03-2024
  • 4. Key concept of TQM training Team work and quality chain Systematic approach Integrated system Continuous improvement Total employee commitment Customer satisfaction Process thinking Effective communication 3 21-03-2024
  • 5. o Ethics o Recognition o Trust o Training o Team work o Leadership o Integrity o Communicatio n Key elements of TQM E cs ty to understand good in any situation at the ce is known as ethics. This foundation of TQM R nition onsibility of the recognize the work oyee s them. T matically when ty are totally in T o become pervisors are menting T The on L y of I c 4 21-03-2024
  • 6. Industrial control 5 21-03-2024 1. Handling 2. Storage 3. Packaging 4. Facility 5. Equipment 6. Sterility 7. Labelling 8. Industrial control
  • 7. Industrial control API handling, Excipient handling, Dosage dorm, Material handling, Waste handling ,Etc. 6 21-03-2024
  • 8. Industrial control Different area as per material or finished product requirement. Temperature, humidity, light, area, etc. 7 21-03-2024
  • 9. Industrial control Capacity of and type of material use for packaging. Type of label and ink, contain mention and indication on label. 8 21-03-2024
  • 10. Industrial control Location, design, area, water availability, surrounding, transportation, etc 9 21-03-2024
  • 11. Industrial control Material, money, non reactive, effective, easily excisable part, non complex to handler 10 21-03-2024
  • 12. Industrial control Sterile environment should follow throughout process Microbial testing perform at different levels. 11 21-03-2024
  • 13. Industrial control Label is put on every level of step in process of denotation product is on which stage. Finish product label is adhere on the surface of product container for buyer convivence. 12 21-03-2024
  • 15. problem Possible source A Possible source B Possible source C solution FLOW CHART 14 21-03-2024
  • 16. CHECK LIST Frequency chart DEFECT TYPE NO. OF DEFECTS TOTAL Broken material I I I 3 Ripped material I I I I I I I I 8 Empty shells I I 2 Faded color I I I I I 5 15 21-03-2024
  • 17. Control chart Line chart 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Category 1 Category 2 Category 3 Category 4 Growth chat 20222 2021 Recquire 16 21-03-2024
  • 18. Scatter diagram 17 21-03-2024 y = 0.0235x + 0.339 R² = 0.9963 0 0.2 0.4 0.6 0.8 1 1.2 0 5 10 15 20 25 30 35 Calibration
  • 19. Pareto analysis 80 – 20 % 18 21-03-2024
  • 20. Cause and effect diagram Fish bone diagram 19 21-03-2024
  • 22. Plan Do Study act ACT It is act depending on the result of the first three phase. What changes are to be made? What would be the next cycle? PLAN It carry out the project plan. Objective. Question and prediction Plan to carry out (who, what ,where, when). Plan for data collection. STUDY It is to study the data collection. Complete the analysis of data. Compare data to previous one Summarise what was learned. DO It is implementation of plan. Carry out the plan. Documentation problem and unexpected observation. Begin analysis of the data. PLAN DO STUDY ACT CYCLE 21 21-03-2024
  • 23. Advantages of TQM 1. 2. 3. 4. 5. 6. 7. 8. Improves reputation of company. Higher employee morale. Prevent the errors. Decrease waste. Increase team work. Continuous improvement. Lower cost. Clear role and responsibilities. 22 21-03-2024
  • 24. Disadvantages of TQM Initial introduction cost. Benefits may not seen for several years. Workers may be resistant to change. It can be lead to too much attention. Extremely demanding of management and staff. It is not a quick fix. TQM takes time to implement. 1. 2. 3. 4. 5. 6. 7. 23 21-03-2024
  • 25. Reference 1. Talha M. Total quality management (TQM): an overview. The bottom line. 2004 Mar 1;17(1):15-9 2. Sundhararajan DR, Dr. M.V. Kumudhavalli, Dr. Minal T. Quality Assurance (English Edition). Thakur Publication Private Limited; 2022. 3. ICH Official web site : ICH [Internet]. Ich.org. [cited 2023 Dec 25]. Available from: https://ich.org/page/training-programme- q8q9q10-0 25 21-03-2024