This document discusses data communication and networking in manufacturing systems. It begins with an introduction to manufacturing systems and describes their key components such as facilities, manufacturing systems, production types, quantities and varieties. It then discusses manufacturing support systems and how they integrate functions like business, product design, planning and production control. The document provides an overview of considerations for setting up an effective manufacturing system through its network and data communication structures.

1. Data Communication & Networking in
Manufacturing System
Data Communication & Networking in
Manufacturing System
N. A. Sutisna
PLM Consultant, IBM Indonesia
Lecturer, President University

2. Chapter 1
Introduction to
Manufacturing System
Chapter 1
Introduction to
Manufacturing System
Data Communication & Networking in
Manufacturing System
Data Communication & Networking in
Manufacturing System

3. Suppliers/
Vendor
• Supplier chain
• Purchasing
Customer Support
• Pre/Post Sales Support
ISO Approval
Review,
Design Release
• Digital Design Review
• View & Markup
• Recognition
• Audit
Account / Finance
• Costing
• Define
incentiv
e
program
Sales &
Marketing
• Quick Response
• Marketing Proposal
• Easy to quote
• Presentation
• Product Launch
Human
Resource
• Training
• Corporate Communication
• Staff Development
• Virtual Learning
Engineering
Design
• CAD/CAM
• CAE / FEA
• Prototyping
IT Research &
Development
• Technology
• Methodology
• Integrating
Distribution
• Fulfillment
• Delivery
Manufacturing/
Assembly
Shop floor
• Product Assembly/
Disassembly Sequencing
• Robotic/Work Cell Animation
• Digital Factory
Factory Manager/
Production
Planner
• Actual vs. schedule
• Scheduling
• Work-to-lists
• Route cards
Quality Control
• Defect Analysis
• Quality Control
e-Manufacturing
e-Manufacturing Systemse-Manufacturing Systems
BOM
P L M

4. PLM is a set of capabilities that enables an enterprise to effectively and
efficiently innovate and manage its products and related services throughout
the entire business lifecycle, from conception through recycling or disposal.
P L M
Product
Engineering
Lifecycle Management &
Decision Support
Manufacturing
Engineering
Product Lifecycle Management

5. Production SystemProduction System
The production system is the collection of people,
equipment, and procedures organized to accomplish
the manufacturing operations of a company (or
other organization).

6. Production SystemProduction System
Manufacturing
Support
Systems
Facilities:
- Factory
- Equipment
ProductionSystem
Manufacturing support Systems
This is the set of procedures used by the
company to manage production and to
solve the technical and logistics problems
encountered in ordering materials, moving
work through the factory and ensuring
that products meet quality standards.
Product design and certain business
functions are included among the
manufacturing support systems.
Facilities
The facilities of the production system
consist of the factory, the equipment in
the factory, and the way the equipment is
organized.
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7. Production System FacilitiesProduction System Facilities
• The facilities in the production system are the factory,
production machines and tooling, material handling
equipment, inspection equipment, and the computer
systems that control the manufacturing operations.
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8. Production System FacilitiesProduction System Facilities
• Facilities also include the plant layout, which is the way the
equipment is physically arranged in the factory. The equipment is
usually organized into logical groupings (equipment arrangements)
and the workers who operate them as the manufacturing systems
in the factory.
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9. Manufacturing SystemsManufacturing Systems
• Manufacturing systems can be individual work cells,
consisting of a single production machine and worker
assigned to that machine.
• We more commonly think of manufacturing systems
as groups of machines and workers, for example, a
production line.
The manufacturing systems come in direct physical
contact with the parts and/or assemblies being made.
They "touch" the product.
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10. Manufacturing TypesManufacturing Types
One of the most important factors that determine the
type of manufacturing is the type of products that are
made.
• Discrete products manufacturing: including
automotive, aircraft, appliances, computers,
machinery, etc.
• Process manufacturing: products that are in liquid
or bulk form, such as chemicals, pharmaceuticals,
petroleum, basic metals, food, beverage, electric
power generation, etc
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11. Production QuantityProduction Quantity
In discrete products manufacturing, the quantity produced by
a factory has a very significant influence on its facilities and
the way manufacturing is organized.
The annual part or product quantities produced in a given
factory can be classified into three ranges:
1. Low production: Quantities in the range of 1 to 100
units per year
2. Medium production: Quantities in the range of 100 to
10,000 units per year
3. High production: Production quantities are 10,000 to
millions of units per year
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12. Product Variety vs Production QuantityProduct Variety vs Production Quantity
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100 10,000 1,000,000
Low Prod.
Medium
High Prod.
Productvariety
Production quantity

13. Facility and LayoutFacility and Layout
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100 10,000 1,000,000
Productvariety
Production quantity
Fixed Position
Layout Process
Layout
Cellular
Layout
Product
Layout

14. Manufacturing Support SystemManufacturing Support System
 Business Function - sales and
marketing, order entry, cost
accounting, customer billing
 Product Design - research and
development, design engineering,
prototype shop
 Manufacturing Planning - process
planning, production planning, MRP,
capacity planning
 Manufacturing Control -
shop floor control,
inventory control, quality control
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