2. Steps of Problem Solving
Quality
Circle
STEPS OF
PROBLEM SOLVING
( Quality Circle
Concept )
3. Steps of Problem Solving
Quality
Circle
STEP-1 IDENTIFICATION OF PROBLEM
STEP-2 COLECTION OF PROBLEMS
CATEGORIZATION INTO A, B & C
SELECTION OF PROBLEMS THROUGH RATING OR
PRIORIZATION METHOD BASE FOR THE ABOVE
SELECTION THROUGH PARETO PRINCIPLE
4. Steps of Problem Solving
Quality
Circle
STEP-3 DEFINITION OF PROBLEM
MILESTONE CHART(BEFORE).
PROCESS DEPICTION THROUGH FLOW DIAGRAM.
DIAGRAM WHERE PROBLEMS LIES
(OR)
LABELED DIAGRAM OF PROBLEM
EXPLANATION OF PROBLEM & ITS IMPACT.
SET OBJECTIVES.
SET GOALS.
5. Steps of Problem Solving
Quality
Circle
STEP-4 ANALYSIS OF PROBLEMS
STEP-5 FINDING OUT CAUSES
USE OF 4W & 1H (EXCEPT WHY).
WITH ADEQUATE DATA
(WHENEVER APPLICABLE)
APPROPRIATE HEADERS.
CORRECT ORIENTATION.
CAUSES & SUB-CAUSES.
6. Steps of Problem Solving
Quality
Circle
STEP-6 ROOT CAUSE ANALYSIS
IDENTIFICATION BY VALIDATION.
USE OF WHY, WHY OR USE OF 5W &1H.
STEP-7 CAUSE WISE ANALYSIS OF DATA
THROUGH PARETO ANALYSIS.
USE OF ANY OTHER RELEVANT TOOL.
7. Steps of Problem Solving
Quality
Circle
STEP-8 DEVELOPMENT OF SOLUTION
DEVELOPMENT OF SOLUTION THROUGH
BRAINSTORMING.
WORKOUT TIME BOUND & RESPONSIBILITY SHARED
ACTION
PLAN WITH REFERENCE TO VALID ROOT CAUSES.
8. Steps of Problem Solving
Quality
Circle
STEP-9 FORESEEING PROBABLE RESISTANCE
STEP-10 TRIAL IMPLEMENTATION AND CHECK
PERFORMANCE
POINTS OF RESISTANCE AND SOLUTION
TO OVERCOME RESISTANCE.
SIZABLE AND APPROPIATE DATA INDICATING PERIOD OF
TRIAL.
COMPARATIVE STUDY BEFORE & AFTER.
9. Steps of Problem Solving
Quality
Circle
STEP-11- REGULAR IMPLEMENTATION
MILESTONE OR GANTT CHART FOR FULL
IMPLEMENTATION.
DATA COLLECTION AFTER REGULAR
IMPLEMENTATION.
COMPARSION BEFORE/AFTER PROJECT TAKEN.
TANGIBLE AND INTANGIBLE GAINS.
10. Steps of Problem Solving
Quality
Circle
STEP-12 FOLLOW-UP/REVIEW AND RECURRENCE PREVENTION
NEED BASED CHECK LIST, GRAPHS.
CONTROL CHART TO SUSTAIN THE PROCESS.
DECIDE FREQUENCY OF REVIEW & RESULT.
STANDARDIZATION/FOOL PROFFING RECURRING
PREVENTIVE MEASURE
DOCUMENT FOR CHANGES
MILESTONE CHART (AFTER) WITH REASON OF
VARIATION AS PER PLAN
11. Steps of Problem Solving
Quality
Circle
“PROBLEM IS NO PROBLEM
WHEN ANALYZED AND SOLVED
SYSTEMATICALLY”