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BRAKES

BY:
      Suman Deka, Batch-F, Roll No-108
WHAT IS A BRAKE OR BRAKING SYSTEM?

             Brake is an equipment used in automobiles (or
machines) to slow down the vehicle by changing the
kinetic energy into heat energy. Brakes generally apply
friction to change the kinetic energy into heat energy.


 FUNCTIONS OF THE BRAKES:

 To stop or slow down a vehicle in the shortest possible
  distance in case of emergencies.
 To control the vehicle to be retained when
  descending a hill.
TYPES OF BRAKES



A. WITH RESPECT TO THE BRAKE GEAR:
   (1) Mechanical Brakes
   (2) Power Brakes


B. WITH RESPECT TO NATURE OF POWER EMPLOYED:
   (1) Vacuum Brakes
   (2) Pneumatic Brakes
   (3) Hydraulic Brakes
   (4) Hydrostatic Brakes
   (5) Electric Brakes
Based on the arrangement, Mechanical
Brakes are divided into several types:

   (1) Band Brakes
   (2) Disc Brakes
   (3) Drum Brakes
   (4) Cone Brakes
DISC BRAKE
DISK BRAKES
• Caliper squeezes pads
  to create force on the
  surfaces of the rotor.
• Used in most
  automotive
  applications.
• Benefits:
   – Simple design
   – Self adjusting
   – Rotor venting allows
     faster heat dissipation
WORKING OF A DISC BRAKE
DRUM BRAKE
DRUM BRAKES

• Expanding shoes create
  force on the inner surface
  of the drum.
• Used on the rear of some
  trucks and SUV’s.
• Self-energizing design
  requires less activation
  force.
• Require periodic
  adjustment.
HYDRAULIC BRAKES
        The hydraulics brakes are applied by the liquid pressure.
The Pedal force is transmitted to the brake shoe by means of
confined liquid through a system of force transmission. The system
is based upon Pascal’s Principle.



PARTS OF A HYDRAULIC BRAKE SYSTEM

                BRAKE PEDAL
                PUSH ROD
                MASTER CYLINDER
                WHEEL CYLINDER
LAYOUT OF A HYDRAULIC BRAKE
BRAKE PEDAL




PUSH ROD
FIG: BRAKE MASTER CYLINDER
PNEUMATIC (OR) AIR BRAKES

      An air brake is a conveyance braking system actuated
by compressed air.

        The system uses air pressure to charge air reservoirs
(tanks) on the fitted on the system. Full air pressure signals to
release the brakes. A reduction or loss of air pressure signals to
apply its brakes, using the compressed air in its reservoir.

        Generally heavy vehicles like trucks, buses, trailers uses
Air Brake system. Modern Railway engines also uses Pneumatic
or Air Brake System.
MAIN PARTS OF A PNEUMATIC BRAKING SYSTEM

(1) COMPRESSOR: It draws air from the atmosphere and compresses it for
use.

(2) MAIN RESERVOIR: Storage tank for compressed air and other pneumatic
components.

(3) TRIPLE VALVE: (a) Recharges the auxiliary cylinder.
                    (b) closes the brake cylinder exhaust and allows the
auxiliary reservoir air to feed into the brake cylinder.
                    (c) Maintain the air pressure inside the system at any level
desired by the driver.

(4) DRIVERS BRAKE VALVE: The means by which the driver controls the
brake.

(5) FEED VALVE: To ensure the brake pressure remains at required level, a
Feed Valve is connected between the reservoir and Brake Pipe. This valve is
set to a operational pressure.
BLOCK LAYOUT OF A PNEUMATIC BREAK SYSTEM
                        UNLOADER VALVE

AIR-COMPRESSOR
                                          AIR TANK

                                                        PRESSURE
                 HOSE                                   GAUGE
                                         BRAKE VALVE

 HAND CONTROL VALVE




       SLACK
       ADJUSTER



                                                  BRAKE CHAMBER
SERVO BRAKE



       A brake in which the motion of the vehicle is used to increase
the pressure on one of the shoes.
    (OR) A brake in which the force applied by the operator is
increased by a power-driven mechanism.

USES:
         For a heavy vehicle the force to be applied on the brake pad
by the operator is very high. Thus with the use of the power
generated by the engine this force is increased and transmitted to
the wheels.
FIG: CUT MODEL OF A SERVO BRAKE
AIR SERVO BRAKE
Brakes by suman

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Brakes by suman

  • 1. BRAKES BY: Suman Deka, Batch-F, Roll No-108
  • 2. WHAT IS A BRAKE OR BRAKING SYSTEM? Brake is an equipment used in automobiles (or machines) to slow down the vehicle by changing the kinetic energy into heat energy. Brakes generally apply friction to change the kinetic energy into heat energy. FUNCTIONS OF THE BRAKES: To stop or slow down a vehicle in the shortest possible distance in case of emergencies. To control the vehicle to be retained when descending a hill.
  • 3. TYPES OF BRAKES A. WITH RESPECT TO THE BRAKE GEAR: (1) Mechanical Brakes (2) Power Brakes B. WITH RESPECT TO NATURE OF POWER EMPLOYED: (1) Vacuum Brakes (2) Pneumatic Brakes (3) Hydraulic Brakes (4) Hydrostatic Brakes (5) Electric Brakes
  • 4.
  • 5. Based on the arrangement, Mechanical Brakes are divided into several types: (1) Band Brakes (2) Disc Brakes (3) Drum Brakes (4) Cone Brakes
  • 7. DISK BRAKES • Caliper squeezes pads to create force on the surfaces of the rotor. • Used in most automotive applications. • Benefits: – Simple design – Self adjusting – Rotor venting allows faster heat dissipation
  • 8. WORKING OF A DISC BRAKE
  • 10. DRUM BRAKES • Expanding shoes create force on the inner surface of the drum. • Used on the rear of some trucks and SUV’s. • Self-energizing design requires less activation force. • Require periodic adjustment.
  • 11. HYDRAULIC BRAKES The hydraulics brakes are applied by the liquid pressure. The Pedal force is transmitted to the brake shoe by means of confined liquid through a system of force transmission. The system is based upon Pascal’s Principle. PARTS OF A HYDRAULIC BRAKE SYSTEM  BRAKE PEDAL  PUSH ROD  MASTER CYLINDER  WHEEL CYLINDER
  • 12. LAYOUT OF A HYDRAULIC BRAKE
  • 14. FIG: BRAKE MASTER CYLINDER
  • 15. PNEUMATIC (OR) AIR BRAKES An air brake is a conveyance braking system actuated by compressed air. The system uses air pressure to charge air reservoirs (tanks) on the fitted on the system. Full air pressure signals to release the brakes. A reduction or loss of air pressure signals to apply its brakes, using the compressed air in its reservoir. Generally heavy vehicles like trucks, buses, trailers uses Air Brake system. Modern Railway engines also uses Pneumatic or Air Brake System.
  • 16.
  • 17. MAIN PARTS OF A PNEUMATIC BRAKING SYSTEM (1) COMPRESSOR: It draws air from the atmosphere and compresses it for use. (2) MAIN RESERVOIR: Storage tank for compressed air and other pneumatic components. (3) TRIPLE VALVE: (a) Recharges the auxiliary cylinder. (b) closes the brake cylinder exhaust and allows the auxiliary reservoir air to feed into the brake cylinder. (c) Maintain the air pressure inside the system at any level desired by the driver. (4) DRIVERS BRAKE VALVE: The means by which the driver controls the brake. (5) FEED VALVE: To ensure the brake pressure remains at required level, a Feed Valve is connected between the reservoir and Brake Pipe. This valve is set to a operational pressure.
  • 18. BLOCK LAYOUT OF A PNEUMATIC BREAK SYSTEM UNLOADER VALVE AIR-COMPRESSOR AIR TANK PRESSURE HOSE GAUGE BRAKE VALVE HAND CONTROL VALVE SLACK ADJUSTER BRAKE CHAMBER
  • 19. SERVO BRAKE A brake in which the motion of the vehicle is used to increase the pressure on one of the shoes. (OR) A brake in which the force applied by the operator is increased by a power-driven mechanism. USES: For a heavy vehicle the force to be applied on the brake pad by the operator is very high. Thus with the use of the power generated by the engine this force is increased and transmitted to the wheels.
  • 20. FIG: CUT MODEL OF A SERVO BRAKE