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Development of Osmotically Controlled Oral Drug Delivery 
Systems of Tramadol Hydrochloride: Effect of 
Formulation Variables on in-vitro Release Kinetics. 
By 
Swapna. P 
M. Pharmacy 
Department of Pharmaceutics 
St. Peter’s College of Pharmacy 
Guide: Dr. Sunil
1
LITERATURE REVIEW 
Fig : 2 
TaskerA et al. studied the use of osmotic mini pumps as alternatives for 
injections for sustained drug delivery in adult rats. 
Lee HB et al. studied the sandwiched osmotic tablet system (SOTS), for the 
purpose of delivering nifedipine. 
2
DRUg pRofILE (Tramadol hydrochloride) 
 It belongs to Class I of BCS classification 
 Pharmacokinetic data: 
 Protein binding: 20% 
 Bioavailability: 68- 72% 
 Metabolism: Hepatic Demethylation and 
Glucuronidation. 
 Half-life: 5.5 to 7hrs. 
 Excretion: Renal Excretion. 
 Melting point: 180-181ºc. 
 Dose: 3–4 times a day. 
 Uses: 
 Centrally acting Opioid Analgesic 
Fig:3 Structure of TRAMADOL. HCl 
(C16H26ClNO2) 
3
SOLVENT TRAMADOL HCl 
Water Highly soluble 
Methanol Soluble 
Ethanol Soluble 
Chloroform Sparingly soluble 
DMSO Sparingly soluble 
0.1N HCl Soluble 
6.8pH buffer Soluble 
7.4 pH buffer Soluble 
SoLUbILITy STUDIES of DRUg 
Table: 4 
4
EXCIpIENTS 
 Talc 
 Magnesium Stearate 
 PVP K-30 
 PEG 400 
 Ethanol anhydrous 
 Micro crystalline cellulose 
 Potassium Chloride 
 Mannitol 
 Cellulose acetate 
 Acetone 
 Triethyl citrate 
 Castor Oil 
Lubricants 
Diluents 
Osmogens 
Coating polymers 
5
Types of oral osmoTic pumps 
 Elementary osmotic pumps 
 Push pull osmotic pumps 
 Controlled porosity osmotic pumps 
 OROS- CT system 
Fig : 3 6
INGREDIENTS 
FORMULATION CODE 
F1 
(1:0) 
F2 
(1:0.5) 
F3 
(1:0.75) 
F4 
(1:1) 
F5 
(1:1.25) 
Tramadol HCl 100 100 100 100 100 
KCl(osmogen) 0 50 75 100 125 
MCC 135 85 60 47.5 10 
PVP 12.5 12.5 12.5 12.5 12.5 
Mg.Stearate 2.5 2.5 2.5 2.5 2.5 
Iso propyl alcohol q.s q.s q.s q.s q.s 
USING KCl AS OSMOGEN DIFFERENT RATIO OF 
DRUG :OSMOGEN 
formulaTion of osmoTic pump TaBleTs 
(Core Tablets) 
Table: 1 
7
INGREDIENTS 
FORMULATION CODE 
F6 
(1:0) 
F7 
(1:0.5) 
F8 
(1:0.75) 
F9 
(1:1) 
F10 
(1:1.25) 
Tramadol HCl 100 100 100 100 100 
Mannitol 
0 50 75 100 125 
(osmogen) 
MCC 135 85 60 47.5 10 
PVP 12.5 12.5 12.5 12.5 12.5 
Mg.Stearate 2.5 2.5 2.5 2.5 2.5 
Iso propyl alcohol q.s q.s q.s q.s q.s 
USING MANNITOL AS OSMOGEN DIFFERENT RATIO OF 
DRUG:OSMOGEN 
formulaTion of osmoTic pump TaBleTs 
(Core Tablets) 
Table: 2 
8
sTeps involved in preparaTion 
Formulation of core tablet 
Coating Of Core Tablet (Perforated 
Coating Pan) 
Drilling Of Coated Tablets (Microdriller) 
(400μm,800μm,1200μm) 
Evaluation of the osmotic pump tablets 
Fig: 4 
9
INGREDIENTS CONCENTRATION WEIGHT 
Composition of coating solution 
formulaTion of osmoTic pump TaBleTs 
(Coating Solution) 
Cellulose 
acetate 
4% 40gms 
Triethyl citrate 0.4% 4gms 
Acetone Q.S 1000ml 
Castor oil 2%w/v of cellulose 
acetate 
0.8ml 
Table: 3 
10
Formulation 
Code 
B D 
(gm/cm3) 
(n=3) 
Mean ±S.D. 
TD (gm/cm3) 
(n=3) 
Mean ± S.D. 
Hausner’s 
Ratio 
Carr’s Index 
Angle of 
Repose 
(n=3) 
Mean ±S.D. 
Loss on 
Drying(%) 
F1 0.35±0.006 0.39±0.006 1.12 10.34 25.68±0.069 1.21 
F2 0.36±0.006 0.41±0.006 1.12 10.66 25.61±0.102 1.10 
F3 0.37±0.010 0.41±0.006 1.10 09.02 26.45±0.049 1.12 
F4 0.35±0.006 0.40±0.000 1.13 11.67 25.48±0.045 1.13 
F5 0.36±0.015 0.40±0.006 1.09 08.40 26.18±0.142 1.10 
F6 0.36±0.006 0.40±0.006 1.13 11.57 27.23±0.107 1.11 
F7 0.37±0.006 0.42±0.006 1.12 10.40 25.92±0.057 1.15 
F8 0.36±0.006 0.40±0.010 1.12 10.83 26.70±0.053 1.21 
F9 0.37±0.010 0.41±0.000 1.11 09.76 25.39±0.070 1.15 
F10 0.36±0.010 0.40±0.006 1.11 10.00 27.14±0.066 1.20 
Table: 5 Pre-Compression Evaluation of Osmotic Pump Tablets 
11
Post Compression Evaluation of Osmotic Pump Tablets 
Formulation 
code 
Thickness(mm) 
(n=3) 
Average(mg 
)weight(n=3 
) 
Hardness (kg/cm2) 
(n=10) 
Friability Content 
uniformity 
Before coating After 
coating 
Before 
coating 
After 
coating 
Before 
Coating 
F1 4.22±0.01 4.42±0.12 250±0.01 5.1±0.09 7.2±0.01 0.01±0.01 99.3±1.69 
F2 4.24±0.10 4.44±0.26 251±0.01 5.1±0.10 7.3±0.01 0.01±0.12 99.8±0.37 
F3 4.21±0.06 4.41±0.02 249±0.02 5.0±0.05 7.0±0.02 0.01±0.15 100.1±1.94 
F4 4.20±0.15 4.40±0.01 250±0.01 5.1±0.10 7.4±0.02 0.05±0.06 99.8±0.47 
F5 4.23±0.01 4.43±0.01 250±0.01 5.0±0.01 7.2±0.06 0.03±0.20 99.5±0.19 
F6 4.22±0.06 4.42±0.06 249±0.06 5.1±0.11 7.3±0.01 0.04±0.22 99.8±1.29 
F7 4.24±0.15 4.44±0.02 250±0.15 5.1±0.04 7.3±0.05 0.03±0.06 100.0±1.02 
F8 4.21±0.06 4.41±0.01 251±0.02 5.0±0.03 7.3±0.04 0.01±0.03 100.3±1.46 
F9 4.22±0.01 4.42±0.06 251±0.02 5.0±0.02 7.2±0.06 0.02±0.13 99.5±0.41 
F10 4.23±0.01 4.43±0.01 250±0.01 5.1±0.09 7.0±0.02 0.03±0.01 99.3±0.76 
Table: 6 
12
% Drug Release of all core tablet formulations 
Fig.6: Effect of Osmogen (Mannitol) 
Concentration on In-vitro Drug 
Release 
Fig.5: Effect Of Osmogen (KCL) 
Concentration On In-vitro Drug Release 
13
Fig : 7 % Drug Release of all coated formulations 
F4C showed controlled drug release of about 90.9% in 24hrs 
14
Formulation 
code 
Zero 
order(R2) 
First 
order(R2) 
Higuchi(R2) Peppas (n) 
F1C 0.978 0.749 0.902 0.864 
F2C 0.964 0.605 0.889 0.735 
F3C 0.965 0.655 0.821 0.75 
F4C 0.994 0.805 0.962 0.895 
F5C 0.988 0.844 0.987 0.788 
Table: 7 
ORDER OF DRUG RELEASE KINETICS 
15
FT-IR STUDIES 
Fig.8: FT-IR SPECTRA OF PURE 
DRUG (TRAMADOL HCl) 
Fig.9: FT-IR SPECTRA OF 
OPTIMIZED FORMULATION (F4) 
16
Fig.10: Pure drug Fig.11: Core tablet 
Fig.12: Coated tablet 
17
discussion 
18
19
bibliography 
1. Das N. and Das S. Controlled Release of Oral Dosage Forms 
Formulation. Fill & Finish; 2003; p.10-5. 
2. Vyas SP, Khar RK. Controlled drug delivery concepts and 
advances; osmotically regulated systems, 1st edition, p.477- 
501. 
3. Jain NK. Advances in Novel and Controlled Delivery. 2002; 
p.18-39. 
20
21 
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Osmotic drug delivery system

  • 1. Development of Osmotically Controlled Oral Drug Delivery Systems of Tramadol Hydrochloride: Effect of Formulation Variables on in-vitro Release Kinetics. By Swapna. P M. Pharmacy Department of Pharmaceutics St. Peter’s College of Pharmacy Guide: Dr. Sunil
  • 2. 1
  • 3. LITERATURE REVIEW Fig : 2 TaskerA et al. studied the use of osmotic mini pumps as alternatives for injections for sustained drug delivery in adult rats. Lee HB et al. studied the sandwiched osmotic tablet system (SOTS), for the purpose of delivering nifedipine. 2
  • 4. DRUg pRofILE (Tramadol hydrochloride)  It belongs to Class I of BCS classification  Pharmacokinetic data:  Protein binding: 20%  Bioavailability: 68- 72%  Metabolism: Hepatic Demethylation and Glucuronidation.  Half-life: 5.5 to 7hrs.  Excretion: Renal Excretion.  Melting point: 180-181ºc.  Dose: 3–4 times a day.  Uses:  Centrally acting Opioid Analgesic Fig:3 Structure of TRAMADOL. HCl (C16H26ClNO2) 3
  • 5. SOLVENT TRAMADOL HCl Water Highly soluble Methanol Soluble Ethanol Soluble Chloroform Sparingly soluble DMSO Sparingly soluble 0.1N HCl Soluble 6.8pH buffer Soluble 7.4 pH buffer Soluble SoLUbILITy STUDIES of DRUg Table: 4 4
  • 6. EXCIpIENTS  Talc  Magnesium Stearate  PVP K-30  PEG 400  Ethanol anhydrous  Micro crystalline cellulose  Potassium Chloride  Mannitol  Cellulose acetate  Acetone  Triethyl citrate  Castor Oil Lubricants Diluents Osmogens Coating polymers 5
  • 7. Types of oral osmoTic pumps  Elementary osmotic pumps  Push pull osmotic pumps  Controlled porosity osmotic pumps  OROS- CT system Fig : 3 6
  • 8. INGREDIENTS FORMULATION CODE F1 (1:0) F2 (1:0.5) F3 (1:0.75) F4 (1:1) F5 (1:1.25) Tramadol HCl 100 100 100 100 100 KCl(osmogen) 0 50 75 100 125 MCC 135 85 60 47.5 10 PVP 12.5 12.5 12.5 12.5 12.5 Mg.Stearate 2.5 2.5 2.5 2.5 2.5 Iso propyl alcohol q.s q.s q.s q.s q.s USING KCl AS OSMOGEN DIFFERENT RATIO OF DRUG :OSMOGEN formulaTion of osmoTic pump TaBleTs (Core Tablets) Table: 1 7
  • 9. INGREDIENTS FORMULATION CODE F6 (1:0) F7 (1:0.5) F8 (1:0.75) F9 (1:1) F10 (1:1.25) Tramadol HCl 100 100 100 100 100 Mannitol 0 50 75 100 125 (osmogen) MCC 135 85 60 47.5 10 PVP 12.5 12.5 12.5 12.5 12.5 Mg.Stearate 2.5 2.5 2.5 2.5 2.5 Iso propyl alcohol q.s q.s q.s q.s q.s USING MANNITOL AS OSMOGEN DIFFERENT RATIO OF DRUG:OSMOGEN formulaTion of osmoTic pump TaBleTs (Core Tablets) Table: 2 8
  • 10. sTeps involved in preparaTion Formulation of core tablet Coating Of Core Tablet (Perforated Coating Pan) Drilling Of Coated Tablets (Microdriller) (400μm,800μm,1200μm) Evaluation of the osmotic pump tablets Fig: 4 9
  • 11. INGREDIENTS CONCENTRATION WEIGHT Composition of coating solution formulaTion of osmoTic pump TaBleTs (Coating Solution) Cellulose acetate 4% 40gms Triethyl citrate 0.4% 4gms Acetone Q.S 1000ml Castor oil 2%w/v of cellulose acetate 0.8ml Table: 3 10
  • 12. Formulation Code B D (gm/cm3) (n=3) Mean ±S.D. TD (gm/cm3) (n=3) Mean ± S.D. Hausner’s Ratio Carr’s Index Angle of Repose (n=3) Mean ±S.D. Loss on Drying(%) F1 0.35±0.006 0.39±0.006 1.12 10.34 25.68±0.069 1.21 F2 0.36±0.006 0.41±0.006 1.12 10.66 25.61±0.102 1.10 F3 0.37±0.010 0.41±0.006 1.10 09.02 26.45±0.049 1.12 F4 0.35±0.006 0.40±0.000 1.13 11.67 25.48±0.045 1.13 F5 0.36±0.015 0.40±0.006 1.09 08.40 26.18±0.142 1.10 F6 0.36±0.006 0.40±0.006 1.13 11.57 27.23±0.107 1.11 F7 0.37±0.006 0.42±0.006 1.12 10.40 25.92±0.057 1.15 F8 0.36±0.006 0.40±0.010 1.12 10.83 26.70±0.053 1.21 F9 0.37±0.010 0.41±0.000 1.11 09.76 25.39±0.070 1.15 F10 0.36±0.010 0.40±0.006 1.11 10.00 27.14±0.066 1.20 Table: 5 Pre-Compression Evaluation of Osmotic Pump Tablets 11
  • 13. Post Compression Evaluation of Osmotic Pump Tablets Formulation code Thickness(mm) (n=3) Average(mg )weight(n=3 ) Hardness (kg/cm2) (n=10) Friability Content uniformity Before coating After coating Before coating After coating Before Coating F1 4.22±0.01 4.42±0.12 250±0.01 5.1±0.09 7.2±0.01 0.01±0.01 99.3±1.69 F2 4.24±0.10 4.44±0.26 251±0.01 5.1±0.10 7.3±0.01 0.01±0.12 99.8±0.37 F3 4.21±0.06 4.41±0.02 249±0.02 5.0±0.05 7.0±0.02 0.01±0.15 100.1±1.94 F4 4.20±0.15 4.40±0.01 250±0.01 5.1±0.10 7.4±0.02 0.05±0.06 99.8±0.47 F5 4.23±0.01 4.43±0.01 250±0.01 5.0±0.01 7.2±0.06 0.03±0.20 99.5±0.19 F6 4.22±0.06 4.42±0.06 249±0.06 5.1±0.11 7.3±0.01 0.04±0.22 99.8±1.29 F7 4.24±0.15 4.44±0.02 250±0.15 5.1±0.04 7.3±0.05 0.03±0.06 100.0±1.02 F8 4.21±0.06 4.41±0.01 251±0.02 5.0±0.03 7.3±0.04 0.01±0.03 100.3±1.46 F9 4.22±0.01 4.42±0.06 251±0.02 5.0±0.02 7.2±0.06 0.02±0.13 99.5±0.41 F10 4.23±0.01 4.43±0.01 250±0.01 5.1±0.09 7.0±0.02 0.03±0.01 99.3±0.76 Table: 6 12
  • 14. % Drug Release of all core tablet formulations Fig.6: Effect of Osmogen (Mannitol) Concentration on In-vitro Drug Release Fig.5: Effect Of Osmogen (KCL) Concentration On In-vitro Drug Release 13
  • 15. Fig : 7 % Drug Release of all coated formulations F4C showed controlled drug release of about 90.9% in 24hrs 14
  • 16. Formulation code Zero order(R2) First order(R2) Higuchi(R2) Peppas (n) F1C 0.978 0.749 0.902 0.864 F2C 0.964 0.605 0.889 0.735 F3C 0.965 0.655 0.821 0.75 F4C 0.994 0.805 0.962 0.895 F5C 0.988 0.844 0.987 0.788 Table: 7 ORDER OF DRUG RELEASE KINETICS 15
  • 17. FT-IR STUDIES Fig.8: FT-IR SPECTRA OF PURE DRUG (TRAMADOL HCl) Fig.9: FT-IR SPECTRA OF OPTIMIZED FORMULATION (F4) 16
  • 18. Fig.10: Pure drug Fig.11: Core tablet Fig.12: Coated tablet 17
  • 20. 19
  • 21. bibliography 1. Das N. and Das S. Controlled Release of Oral Dosage Forms Formulation. Fill & Finish; 2003; p.10-5. 2. Vyas SP, Khar RK. Controlled drug delivery concepts and advances; osmotically regulated systems, 1st edition, p.477- 501. 3. Jain NK. Advances in Novel and Controlled Delivery. 2002; p.18-39. 20
  • 22. 21 Tomorrow's battle is won by today’s practice