"Subclassing and Composition – A Pythonic Tour of Trade-Offs", Hynek Schlawack
טיוטאת תקן
1. ISRAELI DRAFT STANDARD SI 6236 6236 טיוטה לת"י
May 2012 2012 מ אי
ICS CODE: ……
COMPRESSED NATURAL GAS (CNG) FUELLING STATIONS FOR VEHICLES
תחנות תדלוק לרכבים בגז טבעי דחוס
This document is a proposal only
The Standards Institution of Israel
42 Chaim Levanon Street, Tel-Aviv 69977, Tel. 03-6465154, Fax 03-6412762, www.sii.org.il
29/05/2012 12091 זג /דק/זג
2. Draft SI 6236 (2012)
This standard was prepared by an Experts Committee of the following members:
Anatoly Dubov, Armand Abramovici, Daniel Weinberg, Haim Melamed,
Dr. Jacob Dror (convenor), Sandra Moscovich
Coordinators of the Standard preparation: Dr. Richard Marrow
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6. Draft SI 6236 (2012)
13.4 Captive vent systems......................................................................................................... 35
14 Electrical equipment and wiring ............................................................................................................ 35
14.1 General ............................................................................................................................ 35
14.2 Earthing protection ............................................................................................................ 35
14.3 Lightning protection ........................................................................................................... 35
15 Testing, purging and commissioning.................................................................................................... 35
16 Marking, operating notices and instructions ........................................................................................ 36
16.1 General ............................................................................................................................ 36
16.2 Marking............................................................................................................................ 36
16.3 Dispenser signs ................................................................................................................ 37
16.5 Instructions....................................................................................................................... 37
c
7.
8. Draft SI 6236 (2012)
Fo rewo rd
T h e int en t of t h i s St an dar d i s t o pr ovi d e r equi r em en t s for sa fet y, desi gn , con st r uct i on , t est in g,
c om m i ssi on i n g, gen er a l ma in t enan ce a n d oper a t ion of c om pr ess ed n at ura l ga s (CNG) fuel l i n g
st a t i on s an d fa ci l i t i es wh i ch t a ke a n a t ura l ga s suppl y fr om t h e suppl y n et wor k or fr om m obi l e
st or a ge a n d del i ver i t a s fuel for t h e pr opul si on of a veh i cl e.
It i s a ddr essed t o bot h man ufa ct ur er s an d in st a ller s, for wh om t h i s docum en t pr ovi de s t h e ba si c
pr in ci pl es for th e desi gn an d in st a l la t i on of fa ci l i t i es an d par t s th er eof, an d t o oper a t or s, for
wh om t h e m ini m um r equi r em en t s for sa fe op er a t ion ar e gi ven . It a l so ser ve s a s a ba si s for th e
i n spect i on of n at ura l fuel l in g ga s sta t i on s. Addi ti on a l r equir em en t s m a y be de fi n ed by t h e
a uth or i t y h a vi n g jur i sdi ct i on (AHJ).
It i s n eces sa r y t o en sur e, thr ough th e use of a ppropr i a t e com p on en t s an d ma t er ia l s tha t CNG
fu el l i n g st a t i on s an d th eir com pon en t s, wh en cor r ect l y c on st r uct ed, oper a t ed an d ma in ta in ed ar e
per m an ent l y sa fe a n d oper a t i on al . Pr even t i ve m e a sur es sh al l be t a ken t o en sur e pr ot ect i on
a ga in st fi r e an d expl osi on .
It i s n ow wi d el y a c cept ed t h a t th e ma jor i t y of a c ci den t s in in dustr y gen er a l l y a r e in som e
m ea sur e a t tri but a bl e t o h uman a s wel l a s t echn i ca l fa ct or s i n th e sen se t ha t som eon e' s a ct i on s
i ni t i at ed or con t ri but ed t o t h e a cci den t s or som e on e c oul d h a ve a ct ed bet t er t o a ver t t h em.
It i s th er efor e n ece ssa r y t o gi ve pr oper c on si der at i on t o th e m ana gem en t of t h ese h um an fa ct or s
a n d th e con t r ol of r i sk. Th i s docum en t in cl udes pr ovi si on s t ha t ar e r el eva n t for fi l l in g m obi l e
st or a ge t ra i l er s suppl yi n g CNG t o da ugh t er fuel l i n g sta t i on s.
T h e com pl et e r equi r em en t s fr a m ewor k wi l l be de fi n ed by t h e r el eva n t a uth or i ti es a n d wi t h in a
fut ur e r el eva n t st an dar d.
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9. Draft SI 6236 (2012)
Int roduction
T hi s st an dar d pr ovi d es r equi r em en t s for th e desi gn , con st r uct i on , in st a ll a ti on , t est i n g,
c om m i ssi on i n g, m a in t en an ce an d oper a t i on of C NG veh i cl e fu el l i n g sta t i on s.
T h e docum en t ma kes use of t h e t er m s "sh oul d" an d "sh a ll " wh en pr escr i bi n g par ti cul a r
pr ocedur es.
(a ) T h e t er m "sh al l " pr escr i bes a pr oc edur e wh i ch , i t i s in t en ded, wi l l be c om pl i ed wi t h in ful l
a n d wi t h out devi a t i on .
(b) T h e t er m "sh oul d" pr escr i bes a pr ocedur e wh i ch , i t i s in t en ded, wi l l be c om pl i ed wi t h
un l ess, a ft er pr i or con si der a t i on , devi a t i on i s con si der ed t o be a c cept a bl e.
1 Scope
1. 1 T hi s st an dar d cover s th e desi gn , con str uct i on , inst a l l a ti on , t est i n g, com m i ssi on i n g an d
op er a t i on an d m a int en an ce of CNG veh i cl e fu el l i n g sta t i on s oper a t in g wi t h Ma xi m um
Oper a t i on al Pr essur e (MOP) of 260 ba r fr om th e CNG fu el l i n g sta t i on in l et i sol a t i on va l ve
t o t h e fi l l in g n oz z l e.
1. 2 It a ppli es t o fu el l i n g st at i on s suppl i ed wi t h Na t ur al Ga s a s defi n ed i n SI 6119.
1. 3 Li que fi ed Na t ur a l Ga s (LNG) fuel l i n g st at i on s are n ot cover ed by t h e sc ope of t h i s
st a n dar d.
1. 4 LNG t o CNG r ega ssi fi ca t i on m odul e i s n ot cover ed by t h e sc ope of t h i s st an dar d.
1. 5 Veh i cl e Re fu el l i n g Appl i an ces (VRA) a r e n ot cover ed by t h i s st a n dar d.
1. 6 T h e scop e of t h e st an dar d in cl udes fuel l i n g st at ion s of t h e fol l owi n g t yp es (a s sh own i n
Ann ex J):
• On si t e fi l l of veh i cl es
• Fa st fi l l of veh i cl es
• Pr i va t e a cce ss
• Publ i c a c c ess (s el f-s er vi c e or a ssi st ed)
• Met er ed di spen ser
• Non m et er ed di spen ser
• Mot h er -da ugh t er fuel l i n g st at i on s
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10. Draft SI 6236 (2012)
T h e St an dar d al so i n cl udes gen er a l cr it er i a con ce rn in g th e fol l owi n g a spect s:
a ) Pr essur e a djust m en t due t o t em per a t ur e dur in g r efu el l i n g;
b) Sa fet y dur i n g fi l l in g;
c) Fi l l in g h ose;
d) St or a ge;
e) Pr essur e c on tr ol devi c es;
f) Di st a n ces bet we en com p on en t s;
g) Mul t i fuel di spen si n g st at i on s;
h ) Pi pi n g;
i) In st a ll a ti on ;
j) Fi n al in spect i on an d t est in g.
k) E xt ern al sa fet y di st a n ces
1. 7 T h e CNG fuel l i n g fa ci l i t y m a y be i n t egr a t ed wi t h n ew or exi st i n g fuel l in g fa ci l i t i es of
ot h er fuel s.
1. 8 T hi s St an dar d a ppli es t o pr i va t e an d com m er ci a l st a t i on s h a vi n g fa st an d/ or sl ow fuel l i n g
di spen ser s. If fu el l i n g sta t i on s ar e in t en ded t o be used by t h e gen er al publ i c, due r egar d
n eeds t o be t a ken t o an y a ddi t i on a l publ i c sa fet y, secur i t y a n d tr a din g i ssues.
1. 9 Gui da n ce on th e oper a t i on an d m a int en an ce of fu el l i n g st a t i on s i s gi ven in Ann ex J.
2 No rmative Referen ces
St a n dar ds an d docum en t s r efer en ced i n th i s St anda r d (for un dat ed St an dar ds an d
docum en t s, th e l at est edi t i on a ppl i es):
. Isr ae l i Standar ds
SI 413 - Desi gn pr ovi si on s for ea r th qua ke r esi st an ce of st r uct ur es
SI 4295 - Pr essur e ve ss el s
SI 5512 (2004) - Aut om ot i ve l i que fi ed p et r ol eum ga s (LPG) r efu el l i n g fa ci l i t i es
SI 5664 (a l l par t s) - Na t ur a l ga s syst em s
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11. Draft SI 6236 (2012)
SI 6119 ` - Aut om ot i ve n a t ur a l ga s
SI 1173 Pa rt 1 - Li gh tnin g pr ot ect i on s yst em s for bui l di n gs an d i n st al l at i on s:
E xt ern al pr ot ect i on s yst em
SI 60079 Pa rt 10. 01 - E xpl osi ve a t m osph er es: Cl a ssi fi ca t i on of a r ea s – E xpl osi ve ga s
a t m osph er es
Inte r nati onal Standar ds
ISO 14469-1 - Roa d veh i cl es - Com pr ess ed n a t ura l ga s r efu el l i ng con n ect or - Pa rt
1: 200 ba r
ISO 14469-2 - Roa d veh i cl es - Com pr ess ed n a t ura l ga s r efu el l i ng con n ect or - Pa rt
2: 200 ba r si z e 2
ISO 14469-3 - Roa d veh i cl es - Com pr ess ed n a t ura l ga s r efu el l i ng con n ect or - Pa rt
3: 250 ba r
ISO 15501-1 - Roa d veh i cl es – Com pr ess ed n a t ura l ga s (CNG) fuel s yst em s – Pa r t
1: Sa fet y r equi r em en t s
ISO 15501-2 - Roa d veh i cl es – Com pr ess ed n a t ura l ga s (CNG) fuel s yst em s – Pa r t
2: T est m eth ods
ISO 15609-1 - Spe ci fi ca t i on an d a ppr ova l of wel di n g pr ocedur e s for m et a l li c
m a t eri a l s – Wel di n g pr ocedur e spe ci fi ca t i on - Par t 1: Ar c wel di n g
ISO 15609-2 - Spe ci fi ca t i on an d qua l i fi ca t i on of wel di n g pr oce dur es for m et a ll i c
m a t eri a l s – Wel di n g pr ocedur e spe ci fi ca t i on - Par t 2: Ga s wel di n g
IE C 60079-29 - Ga s det ect or s – Per for m an ce r equir em en t s of det e ct or s for fl a m m a bl e
ga ses
Eur ope an Sta ndar ds
EN 287-1 - Qualification test of welders - Fusion welding - Part 1: Steels
EN 473 - Non-destructive testing - Qualification and certification of NDT personnel – General principles
EN 1012-1 - Compressors and vacuum pumps; Safety requirements – Part 1: Compressors
EN 10204 - Metallic products – Types of inspection documents
EN 15001-1 - Gas Supply systems – Gas installation pipework – Part 1 design requirements
EN 13445-1 - Unfired pressure vessels - Part 1: General
EN 13445-2 - Unfired pressure vessels - Part 2: Materials
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12. Draft SI 6236 (2012)
EN 13480-1 - Metallic industrial piping - Part 1: General
EN 13480-2 - Metallic industrial piping - Part 2: Materials
EN 13480-3 - Metallic industrial piping - Part 3: Design and calculation
EN 13480-4 - Metallic industrial piping - Part 4: Fabrication and installation
EN 13480-5 - Metallic industrial piping - Part 5: Inspection and testing
EN 13480-6 - Metallic industrial piping - Part 6: Additional requirements for buried piping
Nati onal Stan dar ds
IGE / UP/ 5 pa r t 3 – Nat ur a l ga s veh i cl es – Fi l l in g st a t i on oper a t i on s
IGE M/ SR/ 25 ed. 2 -– Ha z a r dous a r ea cl a ssi fi ca t i on of Na t ur a l Ga s in st a ll a ti on s
ASME B31. 3 – Pr oce ss pi pi n g
ASME VIII-1 – Boi l er an d Pr essur e Vess el Cod e - Rul es for Con st r uct i on of Pr es sur e
Ves sel s
NGV1 - Com pr ess ed Na t ura l Ga s Vehi cl e (NGV) Fuel i n g Conn ect i on Devi c es
Isr ae l i l e gi sl ati on:
T a ma 18 Rev. 4 (2006) – Na t i ona l Outl in e Pl an for Fuel St a t i on s
E l ect r i ci t y r egul a t i on s 2004
O the r le gi sl ati on:
Di r ect i ve 97/ 23/ E C of t h e E ur opea n Par li a m en t an d of t h e Coun ci l of 29 Ma y 1997 on th e
a ppr oxi m at i on of t h e l a ws of t h e Mem ber St a t es c on cer n in g pr essur e equi pm en t
Di r ect i ve 98/ 37/ E E C – Th e Appr oxi m a ti on of t h e La ws of t h e Mem ber St a t es Rel a t i n g t o
Ma ch in er y
3 Defin itions
For the pur pose of thi s Standar d, the fol l owi ng defi ni ti ons appl y:
3.1 En c lo s ed s p ac e
a str uc tur e that c annot be defi ned as an open bui l di ng
3.2 B u rst pres s u re (p b )
the pr essur e whi c h c auses fai l ur e and c onsequenti al fl ui d l oss thr oug h the c om ponent
envel ope
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13. Draft SI 6236 (2012)
3.3 B rea k-a wa y d evic e
a devi c e whi c h, when ac ti vated, stops g as fl ow fr om the di spenser ( for exam pl e i f the
vehi c l e m oves away) whi l e sti ll c onnec ted to the r efuell i ng hose
3.4 Ca n o py
a r oof, for exam pl e a shel ter , a hood etc . , whic h affor ds a deg ree of weather pr otec ti on
3.5 Ca s c a d e d is p en s in g s equ en c e
a m eans of all owi ng effi c ient use of the g as stor ag e fac i li ty by divi di ng i t i nto banks
oper ati ng at di ffer ent pressur e l evel s
3.6 Co mp et ent p ers on
a per son havi ng the abi l i ty, appr opr i ate tr ai ni ng, knowl edg e and exper ienc e, to super vi se
or c ar r y out the wor k bei ng under taken i n a safe and pr oper m anner
3.7 Co mp res s io n un it
a uni t that c om pr esses the natur al g as c onsi sti ng of one or m or e c om pr essor s, i nc l udi ng
al l pi pi ng and equi pm ent
3.8 Co mp res s o r
a m ac hi ne whi c h i nc r eases the pressur e of g as from a l ow to a hig her l evel
3.9 Cylin d er
any vessel used for the stor ag e of c om pr essed natur al g as
3.10 B lo w do wn ves s el
a vessel whi c h rec ei ves c om pr essed g as fr om the hi g h pr essur e sec ti on of the i nstal l ati on
and c onduc ts i t to the i nput of the c om pr essi on system and al so ser ves to c ol lec t the
el i m i nated l i qui ds
3.11 Dis p en s er
the equi pm ent thr oug h whi c h the c om pr essed natur al g as i s suppl i ed to the vehi cl e
3.12 Dryer
a system whi c h decr eases the water c ontent of the natur al g as
3.13 En c lo s u re
a desi g nated str uc tur e, not a bui l di ng , suc h as a housi ng , a c ontai ner etc . , whic h enc l oses
c om ponents of the stati on
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14. Draft SI 6236 (2012)
3.14 Exp lo s ive ga s at mo sp h ere
a m i xtur e wi th air , of a fl amm abl e m ater i al i n the for m of g as or vapour i n whi c h, after
i g ni ti on, c om busti on spr eads thr oug hout the unc onsum ed m i xtur e
3.15 Fa s t fill
a fi l li ng oper ati on whi c h i s c om par abl e i n dur ation to that of l i qui d fuel
3.16 CN G fillin g/fu ell in g a rea
a l oc ati on at whic h CNG i s di spensed i nto a vehic l e or to a m obi l e CNG stor ag e.
3.17 Fire wa ll
a wal l , sc r een or separ ati ng par ti ti on er ec ted i n the open ai r to r educ e the effec ts fr om
r adi ated heat and to ensur e an adequate di sper si on di stanc e for CNG l eaki ng fr om any
vessel
3.18 G a s c on d it io n in g equ ip ment
equi pm ent to fi l ter and/or r em ove unwanted c onsti tuents ( m oi stur e, debr i s, l i qui d and
vapour s) fr om the g as ei ther pr i or to or after c om pr essi on
3.19 H a z a rd ou s a rea
an ar ea i n whi c h an expl osi ve g as atm ospher e ( flam m abl e g as-ai r m i xtur e) i s pr esent, or
m ay be expec ted to be pr esent, i n quanti ti es such as to r equi r e spec i al pr ec auti ons for
the c onstr uc ti on, i nstal l ati on and use of el ec tr i cal appar atus and other sour c es of
i g ni ti on
3.20 L iq u id s ep a rat o r
a devi c e whi c h c auses any li qui ds wi thi n the g as to dr op out of suspensi on for c oll ec ti on
and c an be l oc ated after c om pr essi on of the natur al g as
3.21 L o wer exp lo s ive limit (L EL )
the c onc entr ati on of fl amm abl e g as or vapour i n ai r bel ow whi c h the g as atm ospher e i s
not expl osi ve. ( For natur al g as c ontai ni ng onl y m ethane the LE L i s 4. 5 % by vol um e. For
exam pl e 10 % L EL means 0. 45 % g as i n ai r . )
3.22 M a ximu m op era t ion a l p res s u re (M OP)
the m axi m um pr essur e at whi c h the system c an be oper ated c onti nuousl y under nor m al
c ondi ti ons.
N ot e :
N o rmal c o n d it i o n s are n o f au l t i n an y d e v i c e o r s t re am.
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15. Draft SI 6236 (2012)
3.23 Overp res s u re
the pr essur e above the m axi m um oper ati onal pressur e whi c h shal l be pr evented by safety
devi c es
3.24 Delivery p res s u re
the pr essur e at whi c h the g as i s del i ver ed to the vehi c l e
3.25 N o min a l d elivery p res s ure
the pr essur e at whi c h fi ll i ng autom ati c al l y stops
3.26 M a ximu m d elivery p ress u re
the m axi m um pr essur e ac c eptabl e by the vehic l e to be fil l ed
3.27 M o b ile CN G s to ra ge ves s el
a pr essur e vessel ( m ul ti -c yl i nder or a tank) used for the tr anspor tati on of CNG to other
fuel l i ng stati ons.
3.28 M o th er-d au ght er
a stati on not c onnec ted to the pi pel i ne ( daug hter ) wher e CNG i s suppl i ed by a m obil e
CNG stor ag e tr anspor ted fr om a stati on c onnec ted to the pi pel i ne (m other ).
3.29 N a tu ra l ga s
a m i xtur e of g ases, hydr oc ar bons or other s, m ainl y m ethane ( CH 4 ) , i n the g aseous state at
a tem per atur e of 15 °C and at atm ospher ic pr essur e ( 1. 013 bar ) .
3.30 N o rma l o p erat io n
a si tuati on wher e the equi pm ent i s oper ati ng withi n i ts desi g n par am eter s
3.31 Sa fe a rea
an ar ea i n whi c h an expl osi ve g as i s not expec ted to be pr esent i n quanti ti es suc h as to
r equi r e spec i al pr ec auti ons for the c onstr uc ti on, i nstal l ati on and use of appar atus
3.32 Op en bu ild in g
a c onstr uc ti on, i n whi c h the sam e venti l ati on c ondi ti ons ar e pr esent as i n the open air
and no obstr uc ti on for natur al ai r c i rc ul ati on i s pr esent
3.33 On s it e fillin g
fi l l i ng wher e m any vehi c l es ar e c onnec ted at the sam e tim e for sever al hour s
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16. Draft SI 6236 (2012)
3.34 Prima ry gra d e o f relea s e
r el ease of g as whic h i s l i kel y to oc c ur under norm al oper ati on
3.35 R ec o very ves s el
a vessel that r ec over s g as fr om the c om pr essor and i ts anc i l l ari es and whi c h m ay al so
ser ve to dam p out pr essur e pul sati ons i n the c om pr essor i nl et
3.36 Sa fet y d ist a nc e
The separ ati on di stanc e between the fuel l i ng stati on, i ts c om ponents and str uc tur es and
other i nstal l ati ons and str uc tur es i n the vi c i ni ty for pr otec ti ng peopl e and r educ i ng the
deg r ee of dang er i n the c ase of an i nc i dent
3.37 Sec o nd a ry gra d e relea s e
the r el ease of g as whi c h i s unl i kel y to oc c ur i n nor m al oper ati on and wil l have onl y a
l i m i ted dur ati on
3.38 Slo w fill
a fi l li ng oper ati on whi c h takes, typi c al l y, sever al hour s
3.39 Stati on owner /oper ator
the per son who owns, or i s r esponsi bl e for the oper ati on of the fuel l i ng stati on
3.40 St o ra ge
any num ber of sui tabl e c om pr essed natur al g as stor ag e c ontai ner s desi g ned for the
pur pose of c ontai ni ng and subsequentl y r el easi ng c om pr essed natur al g as
3.41 T es t p res s u re (T P)
the pr essur e to whi c h the i nstal l ati on or par t of i nstal l ati on, i s tested. Di ffer ent l evel s
m ay be r equi r ed for stor ag e pr essur e vessel s and other c om ponents
3.42 Ven t ila t io n
ei ther natur al m ovem ent of ai r and i ts r epl ac ement wi th fr esh ai r due to the effec ts of
wi nd, tem per atur e g r adi ents, or m ec hani c al m ovem ent by ar ti fi ci al m eans ( for exam pl e
fans or extr ac tor s)
3.43 Veh ic le refu ellin g a p p lia nc e (VR A)
a sel f-contai ned system that c om pr esses natur al g as and di spenses the g as to a si ng l e
vehi c l e fuel system vi a sl ow fil l .
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17. Draft SI 6236 (2012)
3.44 H a z a rd ou s a rea c la s s ific a t io n (a cc o rd in g t o SI 60079-1 0.01 )
3.44. 1 Zo n e 0
an ar ea i n whi c h an expl osi ve g as atm ospher e i s pr esent c onti nuousl y or for l ong
per i ods or frequentl y
3.44. 2 Zo n e 1
an ar ea i n whi c h an expl osi ve g as atm ospher e i s l i kel y to occ ur i n norm al oper ati on
oc c asi onal l y
3.44. 3 Zo n e 2
an ar ea i n whi c h an expl osi ve g as atm ospher e i s not l i kel y to oc c ur i n norm al oper ati on
but, i f i t does oc c ur , i t wi ll per si st for a shor t per i od onl y
3.454 CN G fu ellin g s ta t io n in let is o lat io n va lve
c onnec ti on poi nt to the suppl i er as defi ned by Isr ael i l aw
3.465 In let s up p ly p ip ewo rk
the pi pewor k sec ti on upstr eam the c om pr essor .
3. 476 Ou t let p ip ewo rk
the pi pewor k sec ti on downstr eam the c om pr essor .
4. Abb reviation s
pb - bur st pr essur e
AHJ - Aut h or i t y h a vin g jur i sdi ct i on
MOP - Maxi m um oper ati ng pr essur e
NHA - Non-haz ar dous ar ea
TP -Test pr essur e
STP - Str eng th test pr essur e
TTP - Ti g htness test pr essur e
LEL - L ower expl osi ve l im i t
CNG - Com pr essed natur al g as
NG V - Natur al g as vehi c le
P RV - -P r essur e r eli ef val ve
VRA - Vehi c l e r efuell i ng appl i anc e
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18. Draft SI 6236 (2012)
5 General p rovisi ons
A c om pr ehensi ve sc hem e of possi bl e c om ponents i s shown as an exam pl e i n the di agr am i n
Annex I . For all c om ponents of a CNG fuel li ng stati on, the m anufac tur er shal l pr ovi de
pr oof of thei r c onform i ty to speci fi c ati on.
5. 1 Gas c ompr esso r
I n g ener al , g as c om pr essor s for Natur al G as fuell i ng stati ons pr oduc e hig h pr essur e li fts.
Com pr essor s m ay suppl y to bul k stor ag e and/or to a di r ec t fuel li ng faci l i ty. A typi c al
c om pr essor , for exam pl e woul d be a m ul ti -stag e m ac hi ne whi c h m ay be di rec tl y or
i ndi r ec tl y dr i ven by an el ec tr ic m otor i n stati onar y fac i li ti es. The c om pr essor shal l be i n
c om pl i anc e wi th the essenti al r equi rem ents of Eur opean Di r ec ti ve 98/37/E E C on
m ac hi ner y and wi th E N 1012-1
5. 2 Gas s tor age
A c er tai n vol um e of g as m ay be stor ed to fac i l i tate fast fi l l i ng of vehi c l es. For exam ple,
stor ag e i s pr ovi ded i n banks of m ul ti pl e vessel s to speed up fuel li ng , to opti m i se the
stati on desi g n and to l im i t the num ber of star t/stop c yc l es of the g as c om pr essor . Often,
c yl i nder s ar e m ani fol ded tog ether to form differi ng pr essur e gr oups to enabl e a c asc ade
di spensi ng sequenc e.
5. 3 M other-daught er sta tion
Al l c om ponents of the stati onar y par ts of thi s type of stati on have to c om pl y wi th thi s
standar d. The m obi l e stor ag e ( wi th or wi thout on-boar d c om pr essor ) shal l c om pl y wi th
tr anspor tati on r eg ul ati ons. I n al l other si tuati ons thi s standar d appl i es.
5. 4 D ispense r
5.4.1 Co mp on en ts
A di spenser c om pr i ses for exam pl e:
- a di spensi ng and opti onal m eteri ng uni t;
- a fi ll i ng hose;
- a fi ll i ng noz z le.
G as for di spensi ng i s dr awn ei ther dir ec tl y fr om a c om pr essor or vi a on-si te stor ag e,
and then passed i nto the vehi c le CNG c yl i nder .
5.4.2 Fu ellin g met h o ds
Vehi c l e fuel li ng c an be under taken i n the fol l owing ways:
11
19. Draft SI 6236 (2012)
a) Fast-fi l l ;
b) On si te fi l l /sl ow fi l l ;
c ) Wi th tem per atur e c om pensati on.
I f sl ow-fi ll faci l i ti es are unattended dur i ng the fuel l i ng oper ati on, then the i nstal l ati on
of extr a safety and sec ur i ty system s i s nec essar y.
5.4.3 Op era t io n
The di spenser c an be oper ated i n sever al form s, for exam pl e:
a) Manual l y or autom ati c all y oper ated;
b) Meter ed or unm eter ed;
c ) A fil l -post, whi c h i s used on sl ow fuel l i ng stations;
d) Assi sted or sel f-ser vi c e
5. 5 Control syst ems
A c ontr ol system oper ates the c om pr essor and/or any stor ag e faci l i ty i n c onjunc ti on wi th
the dem ands of the di spenser .
5. 6 D ryer
A dr yi ng system m ay be r equi red to c ontr ol the water c ontent of the g as to c om pl y wi th
r el evant standar ds. ( See SI 6119 for CNG qual i ty) . I f the dr yi ng system used r educ es the
odor ant pr esent i n the g as, odor i sati on equi pm ent shal l be added to r e-odor i se the g as to
the r equi r ed l evel.
5. 7 Gas c ooling sys tem
A system m ay be r equi r ed to c ontr ol the deli vered g as tem per ature.
5. 8 Filtr ation
I f fil tr ati on i s r equi r ed. i t shal l be si zed for the m axi m um g as fl ow and have a sui tabl e
c ol l ec ti on devi c e and a means of r em oval /exc hang e. Differ enti al pr essur e m oni tor i ng
shoul d be used to c hec k per form anc e.
6 General p rin cip les of design and installation
6 .1 Gener al c ons truc tio n
Al l equi pment, c om ponents, pi pewor k and fi tti ng s shal l be of a type and m anufac tur e and
be assem bl ed i n suc h m anner sui tabl e for thei r intended use, for the ful l r ang e of
pr essur es, type of g as, tem per atur es, weather condi ti ons and l oadi ng s whi c h m ay oc c ur
12
20. Draft SI 6236 (2012)
under nor m al and faul t c ondi ti ons. These shal l be suppor ted by appr opr i ate c er ti fi c ati on
( suc h as i n E N 10204) . These shal l be i nstal l ed and used i n ac c or danc e wi th the
m anufac tur er 's i nstr uc ti ons.
The desi g n of the stati on shal l ensur e that al l the i ndi vi dual el em ents ar e c om pati bl e and
c an be i ntegr ated.
Consi der ati on shal l be g i ven to pr essur i sati on and depr essur i sati on of c om ponents e. g.
for r em oval for m ai ntenanc e pur poses, dr ai ni ng c ondensate, by the pr ovi si on of val ves,
g aug es and vent c onnec ti ons to ensur e that sec ti ons ar e depr essur i sed befor e ser vi c e
i nter venti ons. The desi g n pr oc ess shal l i nvol ve appr opr i ate r i sk assessm ents ( suc h as
HAZ I D, HAZ OP , FME A etc. ) to deter mi ne the adequac y of the pr oposed system s and
pr oc edur es to mi ti g ate harm or dam ag e to acc eptabl e l evel s.
6.1.1 M a t eria ls
Al l m ateri al used for the c onstr uc ti on of the stati on shal l c onform to the r equi red
spec i fi c ati ons. I n par ti c ul ar , doc um entati on pr ovi ded by the m ater i al m anufac tur er
affi r mi ng c om pl i anc e wi th the spec i fi c ati on m ust be obtai ned for al l m ateri al s used
for the pr oduc ti on of pr essur e c ar r yi ng c om ponents. For the m ai n pr essur e-bear i ng
par ts, thi s shal l take the for m of a cer ti fic ate of spec i fi c pr oduc t c ontr ol . Wher e a
m ater i al m anufac tur er has an appr opri ate qual i ty assur anc e system , c er ti fi c ates
i ssued by the m anufac tur er shoul d i denti fy c onfor m i ty wi th the rel evant
r equi r em ents.
Mater i al s used for the c onstr uc ti on of pr essur i zed par ts shal l :
a. have sui tabl e pr oper ti es for al l oper ati ng c ondi ti ons whi c h ar e r easonabl y
for eseeabl e and for al l test c ondi ti ons. I n par ti cul ar , they shoul d be suffi c ientl y
duc ti l e and toug h. Mor eover , due c ar e shoul d be exer c i sed, i n par ti c ul ar , i n
sel ec ti ng m ater i al s i n or der to pr event br i ttl e-type fr ac tur e, wher e nec essar y;
b. be c hem i c al l y r esi stant to del i ver ed qual i ty natur al g as i n acc or danc e wi th SI 6119,
and, i f appl i c abl e, to reg ener ati ve pr oduc ed g ases;
c . not be si g ni fi c antl y affec ted by ag ei ng ;
d. be resi stant to c or r osi on or , al ter nati vel y, protec ted ag ai nst c or r osi on by sui tabl e
m eans;
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21. Draft SI 6236 (2012)
e. be sui tabl e for the i ntended pressur es, pr essu r e c ycl i ng and tem per atures and the
var i ati ons ther eof;
f. be sel ec ted i n or der to avoi d si g ni fi c ant undesi r abl e effec ts when the var i ous
m ater i al s ar e put tog ether.
6.1.2 CNG fuel li ng stati ons under the sc ope of thi s standar d m ay be subjec t to the gl obal
c onfor m i ty assessm ent pr oc edur e whi c h i s appl ic abl e for assem bl ed pr oduc ts fr om a
var i ety of sour c es under the r esponsi bi l i ty of the m anufac tur er .
6.1.3 R eq u iremen ts fo r t h e va riou s elemen t s o f t h e as s emb ly
These shal l not onl y be appr opr i ate to thei r norm al func ti oni ng but al so take i nto
ac c ount the effec t of extr aneous for c es suc h as the effec ts of c hanges i n pressur e and
tem per atur e, and forc es and vi br ati ons set up dur i ng m anufac tur i ng and assem bl y.
Thi s i m pl i es pr oof of adequate str eng th ei ther by c al c ul ati on or by exper i mental
desi g n. Al l the el em ents of assem bl y shal l be protec ted ag ai nst c or r osi on by m eans of
sui tabl e system s, suc h as pai nti ng , and/or c atho di c pr otec ti on, taki ng i nto ac c ount
envi r onm ental c ondi ti ons.
6.1.4 Op t io n a l c o mp on en t s
Opti onal c om ponents ( e. g . dr yer s, odor i ser s, fi l ter s and c hi ll er s) shal l not i m pair the
oper abi l i ty and safety of the fuell i ng stati on.
6.1.5 Perma n en t j o in in g o f c o mpo n en t s
P er m anent joi nts and adjac ent z ones shal l be fr ee of any sur fac e or i nter nal defec ts
detr i m ental to the safety of the system . The pr oper ti es of perm anent joi nts m ust m eet
the m i nim um pr oper ti es spec i fi ed for the m aterial s to be joi ned unl ess other r el evant
pr oper ty val ues ar e spec i fi c all y taken i nto ac c ount i n the desi g n c al c ul ati ons. The
num ber of joi nts shoul d be kept to a m i ni m um .
Any joi ni ng of c om ponents shal l be per form ed by a c om petent per son. I n par ti c ul ar ,
wel ded c onnec ti ons shal l be pr oduc ed by a sui tabl y qual i fi ed wel der i n ac c or danc e
wi th EN 287-1.
The wel di ng shal l be c arr i ed out i n acc or danc e wi th I SO 15609-1 or I SO 15609-2 taki ng
i nto ac c ount any nec essar y heat treatm ent and tr ac eabi l i ty of m ater i al s.
Al l wel ded per m anent joi nts shal l be subjec t to non-destr uc ti ve tests c ar r i ed out by
sui tabl y qual i fi ed per sonnel , e. g . i n c om pl i anc e wi th EN 287-1 and EN 473.
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22. Draft SI 6236 (2012)
6.1.6 Wo rkin g a rea
A suffi c i ent wor ki ng ar ea for c hec ki ng , m ai ntenanc e and ser vi c e shal l be avai l abl e.
Com ponents suc h as c yl i nder banks m ay have to be r em oved at i nter val s for
r eval i dati on. etc .
6.1.7 N o is e at t enu a t ion
Contr ol of noi se dur i ng oper ati on and m ai ntenanc e ac ti vi ti es shal l c om pl y wi th l oc al
l eg i sl ati on and si te r equi r em ents. Thi s i ncl udes noi se g ener ated by c om pr essor s and
venti l ati on system s and fr om pr essur e r el i efs and venti ng oper ati ons.
6.1.8 Co llis io n p rot ec t ion
The fuel l i ng stati on c om ponents shal l be adequatel y pr otec ted ag ai nst c ol l i si on by
vehi c l es. Spec i al c onsi der ati on shal l be gi ven to c ol l i si on pr otec ti on of the stor ag e and
di spenser . Addi ti onal pr otec ti on shal l be pr ovi ded i n the ar ea sur r oundi ng a di spenser
ser vi ng m obil e stor ag e ( m other -daug hter ) vehi c les, or a stati on suppl i ed by a m obi l e
stor ag e.
6.1.9 T ra ffic ma n a gement
Consi der ati on shoul d be g i ven to the fl ow of vehi c l es on the stati on pr em i ses. G r eater
l evel s of ac cess m ay be r equi r ed wher e the stati on i s suppl i ed by a m obi l e stor ag e.
Mobi l e stor ag e vehi c l es not under taki ng suppl y shal l not be perm i tted to par k i n the
stati on pr em i ses.
6.1.1 0 Fo u nd a t ion
The c om pr essed natur al g as fuel l i ng stati on shal l be m ounted on adequate
foundati ons. The foundati on desi g n shal l c om pl y wi th the I sr ael i standar d for
ear thquakes ( SI 413) .
6.1.1 1 Un a u th o riz ed a cc es s
Ther e shal l be adequate m eans pr ovi ded suc h that safety of oper ati on c annot be
affec ted by unauthor i zed i nterfer enc e. E qui pm ent shal l be sui tabl y pr otec ted to deter
unauthor i sed ac c ess and to m i nim i se the effec ts of i nter fer enc e, dam ag e and
vandal i sm . Addi ti onal pr ec auti ons m ay be nec essar y to pr otec t m obi l e stor ag e uni ts
dur i ng suppl y oper ati ons.
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23. Draft SI 6236 (2012)
6.1.1 2 L o c at io n o f c o mpo n en t s
E qui pm ent shal l be l oc ated pr efer abl y i n open air or dedi c ated encl osur es. I n all other
c ases, due c onsi der ati on shal l be g i ven to safety and venti l ati on r equi r em ents.
E l ec tri c al c om ponents shal l be sui tabl y r ated for thei r l oc ati on.
6.1.1 3 B u ild in g regu la t io ns
Consi der ati on shal l be g i ven to l oc al bui l di ng r eg ul ati ons and per mi ts.
Al l on-si te c onstr uc ti ons shal l c om pl y wi th the I sr ael i standar d for ear thquakes ( SI 413) .
6.1.1 4 Fire
L evel s of fi r e pr otec ti on requi r ed by the I sr ael i fi r e author i ty shal l be i m pl em ented.
6.1.1 5 R o ut in e is o lat io n
A m anual i sol ati on val ve shal l be fi tted to:
• the c om pr essor i nl et pi pewor k;
• the i nl et/outl et of any g r oup/bank of stor ag e pressur e vessel s;
• the i nl et g as suppl y of any di spenser ;
6. 2 Gas c omposi tion
6.2.1 G en era l
Com pr essed natur al g as di spensed by the fuell i ng stati on shal l be ac c or di ng to SI 6119.
6.2.2 G a s su pp lied to th e fu ellin g st a t ion
The g as suppl y and m eteri ng equi pm ent for the stati on shal l be sui tabl e for the
fuel l i ng stati ons r equi r em ents.
6.2.3 G a s su pp lied to th e d is p ens er
G as suppl i ed to the di spenser shal l have a par ti cul ate m atter l evel whi c h wi l l not
c ause m al func ti on of the di spensi ng equi pm ent and shal l c om pl y wi th di spenser
m anufac tur er r equi rem ents.
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24. Draft SI 6236 (2012)
6.2.4 G a s Co mp o s it io n d u ring ma int en an c e
Any m ai ntenanc e or ser vi ci ng anti ci pated dur i ng oper ati on of the fuel li ng stati on shal l
not affec t adver sel y the c om posi ti on of g as suppl i ed fr om the stati on.
6. 3 S af ety de vic es
6.3.1 G en era l
Fuel l i ng stati ons shal l be equi pped wi th safety devi c es that pr event over pr essur e i n
any par t of the fuel l i ng stati on and i ts pi pewor k, and the unc ontr ol led r el ease of
pr essur i z ed g as.
Safety devi c es shal l be ful l y i ndependent of other func ti ons, unl ess thei r safety
func ti on c annot be affec ted by suc h other func tions. They shal l c om pl y wi th
appr opr i ate desi g n pri nc i pl es i n or der to obtai n sui tabl e and r el i abl e pr otec ti on.
6.3.2 Au t o mat ic a lly o p era t ed s a fet y d evic e
The c om pr essed natur al g as di spensi ng system shal l be equi pped wi th an
autom ati c al l y oper ated safety devi c e, whic h wil l wor k i n suc h a way that the del i ver y
pr essur e to the vehi cl e c annot exc eed the m axim um oper ati ng pr essur e.
6.3.3 Sa fet y is o la t ion d evic es
Safety i sol ati on devi c es shal l i nc l ude at l east:
• an autom ati c em er g enc y g as i sol ati on val ve whi ch i sol ates:
- the stati on;
- stor ag e;
- di spenser ( s) ;
• ( a) sui tabl y l oc ated em erg enc y shutdown button( s) .
The type of autom ati c val ves fi tted shal l be sui tabl e for the r equir ed oper ati on and
l oc ati on.
6. 4 D elivery pre ssur e to the vehic le s
The m axi m um deli ver y pr essur e of the c om pr essed natur al g as to the vehi c le shal l not
exc eed 260 bar for fuel li ng stati ons, r eg ar dl ess of tem per atur e. The fuel li ng stati on has
to c ontr ol the fi l l i ng of the vehi cl e i n suc h a m anner as to obtai n an on-boar d g as m ass
not exc eedi ng the m ass c or r espondi ng to stor ag e at 200 bar s and 15 °C.
17
25. Draft SI 6236 (2012)
6. 5 V enting
Wher e r eli ef val ve vents ar e m ani fol ded tog ether , oper ati on of any r el i ef val ve shal l not
be i m peded or obstr uc ted.
Venti ng shal l not be possi bl e i nto encl osur es.
Wher e m or e than one pi ec e of si m il ar equi pm ent ( e. g . c om pr essor s, di spenser s or stor ag e
banks) i s i nstal l ed, m ani fol ded vents fr om eac h pi ec e of sim i l ar equi pm ent shal l not be
c onnec ted tog ether .
Rel i ef vent l i nes shal l not be i m peded or obstr ucted. Wher e i sol ati on val ves ar e r equi r ed
for testi ng /c al i br ati on pur poses, they shal l be l oc ked i n the open posi ti on.
A haz ar dous ar ea c l assi fi c ati on assessm ent of the vent end poi nts shal l be under taken
and appl i ed.
N ot e :
T h e an al ysi s w il l be d if f e re nt f o r d i ff e ri n g d e s i gn s o f v e n t .
Vent m anufac tur er s shoul d be abl e to pr ovi de the r equi r ed i nform ati on.
P er m anent or tem por ar y i g ni ti on sour c es shal l not be perm i tted wi thi n the vent end poi nt
c al c ul ated r adi us.
Safety r el i ef val ves shal l vent to the atm ospher e and the vent pi pe end poi nt shal l :
a) be fac i ng upwar d and be uni m peded;
b) be l oc ated at a safe ar ea outdoor s at a hei g ht of at l east 3 m above the g r ound, and at
l east 1 m hig her than any bui l di ng r oof l evel wi thi n the c alc ul ated r adi us per cl ause
7. 2 of thi s standar d.
c ) be desi g ned to take acc ount of the adver se effec ts of r ai n, c ondensati on, for ei g n
bodi es and r ust.
6. 6 Control syst em
The c ontr ol system for the fuell i ng fac i l i ty shal l ensur e the safe del i ver y of CNG to the
di spensi ng uni ts. I t shal l not over r i de or adver sel y affec t any of the essenti al safety
devi c es or em erg enc y shutdown system s.
Al l c ontr ol system c om ponents and wir i ng shal l c om pl y wi th the haz ar dous ar ea
c l assi fi c ati on r equi rem ents.
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26. Draft SI 6236 (2012)
7 Location and layout of equipment
7. 1 Gener al p rovis ions
Si te l oc ati on shal l c om pl y wi th separ ati on di stanc es as outl i ned i n TAMA 18, c l ause
15. 1/A , sub-sec ti ons 1 and 2.
Si te l oc ati on and l ayout shal l be pl anned c ar efull y as m ost of the si te c om ponents have
l oc ati on r estr i c ti ons and m i nim um safety di stanc es and m ay be affec ted by haz ar dous
ar ea r equi rem ents. Annex B g i ves g ui danc e on the m i ni m um safety di stanc es to be
appl i ed. These r estr i c ti ons m ay onl y be r educ ed wher e spec i al m easur es ar e taken to
r em ove or r educe the effec t of the haz ar d.
I f the CNG fuel li ng fac i l i ty i s i ntegr ated wi th new or exi sti ng fuel li ng faci l i ti es of other
fuel s, the r equi r em ents of thi s standar d and those of the other fuel l i ng fac il i ti es shal l be
ful l y im pl em ented.
7.1.1 L o c at io n
L oc ati on shoul d be pr efer abl y i n the open ai r and i n a wel l venti l ated l oc ati on, but
under c er tai n c ondi ti ons i n a separ ate fi t for purpose enc l osur e. Any sec uri ty fenc e or
fi r e wall shal l not i nter fer e wi th the ventil ati on aspec ts of the open ar ea or enc l osur e.
7.1.2 Fire figh t in g
Consi der ati on shal l be g i ven to ac c essi bi l i ty by fi r e fig hter s and their equi pm ent.
7. 2 Haza rdous are as
7.2.1 A haz ar dous ar ea c l assi fi c ati on anal ysi s of the fuel l i ng stati on and i ts c om ponents
shal l be under taken and i m plem ented for the l oc ati on of el ec tr i c al equi pm ent and
other sour c es of i g ni ti on. Speci al attenti on m ust be g i ven to exi sti ng equi pm ent and
str uc tur es, suc h as hi g h vol tag e equi pm ent and over head c abl es. P r ec auti ons shal l be
taken for any haz ar dous ar eas g ener ated by other equi pm ent exi sti ng on the si te ( or
adjac ent to i t) . Vent term i nati ons shal l al so be cl assi fi ed ( see c l ause 6. 5) .
The c l assi fi c ati on shal l be i n ac c or danc e wi th I srael i Standar d SI 60079 P ar t 10. 01.
Fur ther g ui danc e i s g i ven i n Annex A.
7.2.2 Haz ar dous ar eas m ay have to be pr ovi si onal l y deter m i ned at an earl y stag e i n a
pr ojec t to al l ow el ec tri c al equi pm ent to be spec ifi ed and other potenti al sour c es of
i g ni ti on to be l oc ated. However , a haz ar dous area c l assi fi c ati on dr awi ng shal l be
19
27. Draft SI 6236 (2012)
pr oduc ed pr i or to i nstal l ati on of the fuell i ng stati on and shal l be based on the
r equi r em ents i n I sr ael i Standar d SI 60079 P ar t 10. 01.
Fur ther i nform ati on i s gi ven i n IG E M/SR/25 ed. 2.
7.2.3 Both new and exi sti ng i nstal l ati ons shal l c om pl y wi th SI 60079 P ar t 10. 01 when
affec ted by new haz ar dous ar eas.
7.2.4 The haz ar dous ar ea shal l not exc eed the boundar y of the pr oper ty.
7.2.5 Al l i denti fi ed haz ar dous ar eas shal l be m ai ntai ned and r evi ewed at r eg ul ar i nter val s.
7.2.6 Al l of the CNG fuell i ng stati on c om ponents, exc l udi ng the di spenser s, shal l be
r estr i c ted fr om unauthor i sed acc ess.
7. 3 S torage F ac ilit y (i nc luding anc illa ry equipm ent)
7.3.1 I nstal l ati on shal l be i n a wel l ventil ated l oc ati on, i deal l y i n the open air . However ,
wher e thi s m ay have unac c eptable aspec ts, for exam pl e, due to safety, sec ur i ty, noi se
l evel s, weather pr otec ti on etc . , c onsi der ati on may be g i ven to the use of a fi t for
pur pose enc l osur e, wi th a sui tabl y desi g ned venti l ati on system . I nstal l ati on i n
bui l di ng s shal l not be perm i tted.
I n exc epti onal c ases, i f suppor ted by appr opr i ate r i sk assessm ents, c onsi der ati on m ay
be g i ven to the use of a sui tabl y desi g ned and protec ted bel ow gr ound stor ag e fac il i ty.
Mor e i nform ati on i s g i ven i n Annex K.
I n addi ti on, the base of the fac i li ty shal l be desig ned to pr event the c oll ec ti on of
l i qui ds, for exam pl e water , l i qui d fuel s etc . , beneath the stor ag e pr essur e vessel s.
7.3.2 Adequate ac c ess, i nc l udi ng over head i f appr opriate, shoul d be g i ven to per m i t
r em oval and exc hang e of i ndi vi dual banks of stor ag e vessel s, dependent upon desi g n,
to al l ow r eval i dati on. Consi der ati on shal l be g i ven to the pr otec ti on of m ani fol d
pi pewor k dur i ng r em oval of vessel s.
7.3.3 Mobi l e stor ag e uni ts shal l be l oc ated i n open ai r wel l venti l ated l oc ati ons dur i ng
suppl y oper ati ons.
7. 4 Compresso rs (inc luding anc ill ar y equip men t)
7.4.1 I nstal l ati on shal l be i n a wel l ventil ated l oc ati on, i deal l y i n the open air . However ,
wher e thi s m ay have unac c eptable aspec ts, for exam pl e, due to safety, sec ur i ty, noi se
l evel s, weather pr otec ti on etc . , c onsi der ati on may be g i ven to the use of a fi t for
20
28. Draft SI 6236 (2012)
pur pose enc l osur e, wi th a sui tabl y desi g ned venti l ati on system . I nstal l ati on i n
bui l di ng s shal l not be perm i tted.
7.4.2 Adequate ac c ess, i nc l udi ng over head, i f appr opri ate, shoul d be g i ven to per mi t
r em oval and r epl ac em ent of i ndi vi dual c om pr essor .
7. 5 D ispense r
7.5.1 Di spenser s shal l be l oc ated so that vehic l es have adequate spac e for m anoeuvr i ng i nto
and out of the fil l i ng l oc ati on. Thi s shal l be sim i lar to nor m al fuell i ng stati on desi g n
for other fuel s. I nstal l ati on i n bui l di ng s shal l not be perm i tted.
7.5.2 Wher e a sl ow-fi ll faci l i ty i s pr ovi ded, adequate sec ur i ty pr otec ti on shal l be g i ven to
pr otec t ag ai nst unauthor i sed i nter fer enc e, par tic ul ar l y duri ng per i ods of unm anned
fi l l i ng oper ati ons.
7.5.3 The di spenser shal l c om pl y wi th the haz ar dous ar ea c l assi fi c ati on appl yi ng to other
equi pm ent i n the ar ea wher e the di spenser i s plac ed.
Wher e a m obi l e stor ag e ( m other /daug hter) uni t i s to be fil l ed, the di spenser shal l be
separ ated fr om any publ i c or pri vate vehi cl e fuel l i ng fac i l i ty and shal l be used for
m obi l e stor ag e fi ll i ng onl y.
7. 6 Enc losures
7.6.1 G en era l Pro vis io ns
I t i s pr efer abl e to i nstal l any c om pr essor or storag e fac i li ty i n the open air . However ,
wher e thi s m ay have unac c eptable c onsequenc es, e. g . for safety, sec ur i ty, noi se
l evel s, weather pr otec ti on etc . , c onsi der ati on may be g i ven to the use of a fi t for
pur pose enc l osur e, wi th a sui tabl y desi g ned venti l ati on system . Sui tabl y desig ned
expl osi on r el i efs shal l be pr ovi ded i f i denti fied by the r i sk assessm ent.
7.6.1 .1 A c om pr essor and stor ag e faci l i ty, i ncl udi ng their r espec ti ve anc i ll ar i es, m ay be
housed i n the sam e enc l osur e. Contr ol panel s may be i nstal l ed i n a separ ate
c om par tm ent wi thi n the sam e encl osur e.
7.6.1 .2 An enc l osur e used to house a c om pr essor and/or a stor ag e faci l i ty, i ncl udi ng thei r
r espec ti ve anc il l ar i es, shal l not be used for any other pur pose.
7.6.1 .3 A venti l ati on system shal l be pr ovi ded for the enc l osur e whi c h:
• ensur es c onti nuous di l uti on of the i nter nal vol um e suc h that a potenti al g as
r el ease wi ll not pr oduc e a c oncentr ati on of 10 % L EL ;
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29. Draft SI 6236 (2012)
• ensur es that ther e ar e no dead spac es wher e a fl am m abl e mi xtur e c an ac c um ul ate;
• pr ovi des suffi c i ent ventil ati on for any equi pm ent c ool i ng r equi r em ents;
• uses unc ontam i nated ai r taken fr om a non-haz ardous ar ea, usi ng i nl ets posi ti oned
so that a fl am m abl e m i xtur e c annot be cr eated;
• Uses venti l ati on openi ng s whi c h ar e not subjec t to i nadver tent obstr uc ti on.
Ac ousti c tr eatm ent shal l not r educ e the effec ti veness of the openi ng s.
7.6.1 .4 A m ec hani c al venti l ati on system desi g n shal l i ncl ude c ontr ol s to ensur e safe shutdown
and safe m ai ntenanc e of the system on and fol l owi ng fai l ur e of the venti l ati on system .
I t m ay be appr opr i ate to have a c om bi nati on of both m ec hani c al and natur al
venti l ati on to hel p fac i li tate fai l ur e of the mec hani c al venti l ati on.
7.6.1 .5 E nc l osur es shal l be sec ur ed ag ai nst unauthor i sed ac c ess. Ac c ess to the enc l osur e shal l
be c ontr ol l ed by sui tabl e pr oc edur es to ensur e the safety of per sons enter i ng.
7. 7 Canopie s
Any c anopy shal l not i nhi bi t natur al ventil ati on and shal l be desi g ned to pr event the
ac c um ul ati on of any g as r el ease.
7. 8 Restric t ions and saf e ty d ist anc es
See SI 60079 P ar t 10. 01 and Annex B.
7.8.1 G en era l Pro vis io ns
I f a fi r e wal l i s c onstr uc ted, thus r educ i ng the mi ni m um safety di stanc es, i t shal l be of
at l east 1 hour fir e resi stant c onstr uc ti on, i m perm eabl e and of sol i d m asonr y or
c onc r ete. The wal l shal l be at l east as hi g h as the hi g hest c om ponent and have a
m i nim um hei g ht of 2 m. The fi r e wal l shal l not inter fer e wi th the ventil ati on aspec ts,
m ai ntenanc e ac cess or esc ape r outes.
8 Gas supp ly, metering and composition
8. 1 Gener al P rov ision s
Consi der ati on shal l be g i ven to the effec ts of the oper ati on of a c om pr essor on the l oc al
g as suppl y networ k.
The g as tr anspor tati on c om pany shal l be advi sed of the exi stenc e of the i nstal l ati on i n
or der that the anti ci pated tr ansi ent fl ow var i ations c an be c hec ked for c om pati bi li ty wi th
the over al l g as suppl y/m eter i ng system for the si te.
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30. Draft SI 6236 (2012)
Wher e the g as i s suppl i ed by a m obi l e uni t the com pr essor or stor ag e faci l i ty on the
stati on shal l be c om pati bl e wi th suppl y fr om a m obi l e stor ag e uni t.
8.1.1 Co n n ect io n to th e ga s su pp ly
The c apac i ty of the g as suppl y networ k shal l be suffi c i ent to c ope wi th the g as
c om pr essor suc ti on r equir em ents, and c om pr essor oper ati on shal l not c r eate
pr obl em s of l ow fl ow r ate, l ow pr essur e, or pul sati on for the l oc al g as suppl y networ k.
The c apac i ty of the m obi l e stor ag e uni t shal l be suffi c i ent to sati sfy the stati ons
stor ag e and del i ver y r equir em ents. The desi g n of the c onnec ti on system shal l perm i t
safe and sec ur e c onnec ti on and di sc onnec ti on.
8.1.2 N o n -ret u rn s ys t em
A non-r etur n system shal l be fi tted i mm edi atel y downstr eam of the CNG stati on i nl et
i sol ati on val ve.
The system shoul d c onsi st of, as a m i ni m um , two devi c es, e. g . a non-r etur n devi c e and
a pr essur e oper ated sl am -shut devic e.
8.1.3 L o w in let p res s ure
A safety devi c e ( e. g . a pr essur e swi tc h) shal l be i nstal l ed for shutti ng down the
c om pr essor and pr event autom ati c r e-star t i f the i nl et g as pr essur e to the c om pr essor
fal l s bel ow an acc eptabl e l evel , as defi ned by the m anufac tur er .
8.1.4 Sp ec ia l equ ip men t
I t m ay be nec essar y to pr ovi de g as c ondi ti oni ng equi pm ent, fi l ter s and pr essur e
r eg ul ati on whic h shal l be desi g ned and c onstr uc ted to appr opr i ate standar ds. I f
unodor i sed g as i s suppl i ed, odor i si ng equi pm ent wi l l be requi r ed, noti ng that any
dr yer s m ay r educ e odor ant l evel s.
The system shal l be desi g ned suc h that any el ement c an be r epl ac ed safel y and easi l y.
9 Gas Co mp ressors (including anci llaries)
9. 1 Gener al P rov ision s
9.1.1 G a s su pp lied fro m c o mp res s o rs
The g as suppl i ed fr om the c om pr essor ( s) shal l not c ause m al func ti on of equi pm ent
downstr eam of the c om pr essor wi th r espec t to cor r osi on and bl oc kag e. The
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31. Draft SI 6236 (2012)
c om pr essor ( s) shal l i nc or por ate a m eans to mi nim i z e l i qui d c arr yover i nto the stor ag e
or di spensi ng system .
9.1.2 Des ign
The c om pr essor ( s) shal l be desi g ned for safe oper ati on and shoul d be c apable of
conti nuous ful l l oad duty.
9.1.3 Vib ra t io n
The c om pr essor ( s) shal l be pr ovi ded wi th adequate m eans of bal anci ng , suppor t or
m ounti ng to m i nim i se the tr ansm i ssi on of mec hani c al vi br ati on to the str uc tur e and
c onnec ted equi pment. The i nl et and outl et c onnec ti ons of the c om pr essor ( s) shal l be
desi g ned to pr event the tr ansm i ssi on of vi br ati on to pi pewor k and equi pm ent.
9.1.4 Pu ls a t io n
The c om pr essor ( s) shal l be pr ovi ded wi th a sui tabl e devi c e whi c h pr otec ts the outl et
system fr om unac ceptabl e pr essur e pul sati ons.
9.1.5 Pro t ec t ion a ga in s t wea th er
A c om pr essor i ntended for outdoor i nstal l ati on has to be adequatel y pr otec ted ag ai nst
weather c ondi ti ons to ensur e safe and r eli abl e oper ati on . Pr ec auti ons shal l be taken
i n or der to pr otec t the c om pr essor and anc i l l ar ies fr om heat r adi ati on (i . e. sun
r adi ati on) .
9.1.6 Ac c es s ib ilit y
Com ponents, i nteg r al par ts and user c ontr ol s that m ay r equi r e adjustm ent or
r epl ac em ent dur i ng ser vi ci ng , oper ati on and m aintenanc e shal l be r eadi l y ac c essi bl e.
9. 2 Gas rec over y
9.2.1 G en era l p ro vis io n s
Consi der ati on shoul d be g i ven to r ec over y of g as r el eased fr om separ ator s usi ng a
sui tabl e system whi c h i s acc eptabl e to the c om pr essor m anufac tur er .
9. 3 Condens ate dr ain age a nd di sposal
A safe and c ontr ol l ed system shal l be used to fac i l i tate li qui d r em oval fr om the poi nt of
condensate c ol l ec ti on. I n par tic ul ar , any pressur e r el ieved duri ng thi s ac ti on shal l not
endang er the oper ator or any other per son.
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32. Draft SI 6236 (2012)
Condensate shal l be c onsi der ed as haz ar dous waste and shal l be di sposed i n ac c or danc e
wi th the I sr aeli haz ar dous waste r eg ul ati ons.
9. 4 S tage s af ety devic e s
9.4.1 G en era l p ro vis io n s
E ac h stag e of c om pr essi on m ay be equi pped wi th a devi c e to pr event over-pr essur i si ng
( i . e. a pr essur e swi tc h). However , a safety val ve shal l be pr ovi ded for the fi nal stag e
of the c om pr essor .
9.4.1 .1 Resetti ng of the c ontr ol system shal l be by m anual m eans.
9.4.2 R elief Valve
The fi nal stag e shal l have a full c apac i ty r eli ef val ve whi c h shal l vent to the
atm ospher e or m ay vent to a r ec over y vessel , whi c h i tsel f shal l have a r el i ef val ve
whi c h vents to the atm ospher e.
9. 5 D elivery line non -re turn val ve
A sui tabl e non-r etur n devic e shal l be fi tted to the c om pressor di sc har g e li ne to prevent
l oss of downstr eam pr essur e when the c om pressor i s unl oadi ng and when the l i qui d
separ ator i s dr ai ni ng .
9. 6 S uc tion line c omponen ts
The pr oc edur es di sc ussed i n thi s subc l ause ar e in addi ti on to those g i ven i n c l ause 8.
9.6.1 G en era l p ro vis io n s
A nor m al l y c l osed val ve shal l be fi tted to i sol ate the g as suppl y to the c om pr essor
whenever the c om pr essor i s not i n oper ati on.
9. 7 I nstrum ent atio n
9.7.1 An hour s r un m eter shal l be pr ovi ded for the pur pose of i denti fyi ng m ai ntenanc e
i nter val s.
9.7.2 The c om pr essor system shal l be fi tted wi th shutdown devi c es i n the event of the
fol l owi ng :
• l ow g as i nl et pr essur e;
• hi g h g as i nl et pr essur e i f exc eedi ng the c om pr essor i nl et pr essur e c an oc c ur ;
• hi g h g as outl et pressur e;
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33. Draft SI 6236 (2012)
• hi g h outl et tem per atur e at the fi nal stag e;
and when appl i c abl e:
• l ow l ubr ic ant pr essur e/l evel ;
• hi g h hydr aul ic oi l tem per atur e ;
• l ow hydr aul i c oi l l evel ;
• hi g h tem per atur e of c ool i ng fl ui d.
Other adver se c ondi ti ons m ay need to be taken into ac c ount.
9.7.3 I ndi c ator s shal l be pr ovi ded to show that the el ec tr i c al suppl y i s "on" and that the
m otor i s oper ati ng .
9.7.4 The c om pr essor ( s) shal l shut down safel y i n the event of l oss of energ y suppl y ( to the
c om pr essor dr i ve) .
9.7.5 The c om pr essor ( s) shal l shut down safel y i n the event that the stor ag e PRV wer e to
sti c k open, or the stor ag e therm al r el ief val ve i s ac ti vated.
9. 8 M arkings
A c om pr essor shal l be sui tabl y m ar ked by the manufac tur er ac c or di ng to the appl i c abl e
r equi r em ents. I t shal l bear the fol l owi ng m ar ki ng s i n a dur able, l eg i ble m anner on a
fi r ml y attac hed pl ate:
• i denti fi c ati on of c om pr essed g as ( e. g . CNG c om pr essor ) .
• i denti fi c ati on of the m anufac tur er and, wher e appr opr i ate, i denti fi c ati on of hi s
author i z ed r epr esentati ve establ i shed wi thi n the c ountr y;
• the year of m anufac tur e;
• uni que i denti fic ati on of the c om pr essor , suc h as type, ser i es or batc h i denti fi c ati on
and/or ser i al num ber ;
• essenti al l i m i ts suc h as m axi m um al l owable pr essur es and tem per atur e; r ated power
i n kW and suppl y vol tag e i n V;
• m axi m um oper ati ng pr essur e of the c om pr essor .
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34. Draft SI 6236 (2012)
Al l el ec tr i c al m otor and anc i ll ar i es shal l be m ar ked as sui tabl e for use i n haz ar dous ar ea
ac c or di ng to appli c abl e standar ds.
Al l oper ati onal valves of the c om pr essor and anci l l ar i es shal l be l abel l ed wi th
i denti fi c ati on tag s, di spl ayed on the P &I D di ag r am .
The P & I D di ag r am shal l be pl ac ed adjac ent to the c om pressor .
9. 9 I nstruc tio ns
The c om pr essor ( s) shal l be pr ovi ded wi th c om prehensi ve i nstal l ati on i nstr uc ti ons,
di ag r am s, m ai ntenanc e ( i ncl udi ng purg i ng pr oc edur e) , ser vi c i ng and user i nstr uc ti ons.
10 Stora ge faci lity (including anci llaries)
10. 1 S torage p ressu re ves sels
10.1. 1 Al l CNG stor ag e vessel s shal l c om pl y wi th the E ur opean Di r ec ti ve 97/23/E C,
E N 13445 1 and E N 13445-2 or ASME VI I I -1.
Hor i z ontal c yli nder s shal l not be i n di r ec t c ontact wi th eac h other . Stor ag e vessel s
shal l be subjec ted to r eg ul ar i nspec ti on and testi ng at i nter val s as r equi red by the
I sr ael i Standar d SI 4295
10.1. 2 P r ec auti ons shal l be taken i n or der to pr otec t the stor ag e fac il i ty fr om heat radiation
(i.e. sun radiation).
10. 2 P ressur e r elief d evic es
10.2. 1 At l east one sui tabl e non-tem per ature dependent safety devi c e shal l be fi tted to
pr otec t the stor ag e system fr om over -pr essur i sati on, wi th a di sc har g e r ate that i s
adequate to ensur e a c ontr oll ed depr essur i sati on of the system .
10.2. 2 A stor ag e pr essur e vessel shal l not be i sol ated from a pr essur e r el i ef devic e.
Wher e sever al vessel s ar e m ani fol ded tog ether wi th a si ng l e sui tabl y si z ed r el i ef
val ve, no vessel shal l be abl e to be i sol ated fr om the r el i ef val ve.
10.2. 3 A sui tabl e devi c e that r el eases the pr essur e at a tem per atur e of 100 °C ± 10°C when
usi ng steel pr essur e vessel s shoul d be fi tted to eac h m ani fol ded g r oup of vessel s, i n
or der to perm i t c ontr ol l ed di sc har g e i n the event of fi re.
Wher e pr essur e vessel s m ade fr om m ateri al s other than steel are used,
doc um entati on shal l be pr ovi ded, pr ovi ng that the safety devi c e wi l l oper ate befor e
fai l ur e of the m ater i al due to hig h tem per atur es i n c ase of fi r e.
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35. Draft SI 6236 (2012)
10.2. 4 Any pr essur e r el i ef devi ce shal l be of a desi g n suc h that:
• when ac ti vated, i t shal l be abl e to keep the pr essur e not exc eedi ng 1. 1 ti mes the
MOP ;
• i f adjustabl e, i t c an be seal ed i n the set position in or der to pr event unauthor iz ed
adjustm ent;
• i t i s m ar ked wi th the set pr essur e and, wher e appr opr i ate, the di r ec ti on of fl ow;
• i t di sc har g es to a safe ter mi nati on poi nt per c l ause 6. 5 of thi s standar d.
10. 3 Emerge nc y isol atio n v alve
An autom ati c em er g enc y i sol ati on val ve shal l be fi tted on the outl et fr om any stor ag e
fac i l i ty.
10. 4 P ressur e gauge
At l east one pr essur e g aug e shal l be fi tted to the stor ag e fac il i ty.
The pr essur e g aug e shal l be c apabl e of r eadi ng a pr essur e l evel of at l east 1. 2 ti m es the
MOP .
10. 5 Control S ys tem s
System s to c ontr ol the pr essur e level s i n di fferent stor ag e banks ( e. g . c asc ade system s)
or buffer system shal l be fi t for pur pose shal l not adver sel y affec t the safety system s of
the stor ag e fac i li ty
10. 6 S torage volu me
Mobi l e stor ag e i n publ ic stati ons shal l be li m i ted to two tr ai l er s wi th m axi m um total
vol um e of 25,000 Nm ³ ( nor m al c ubi c m eter s) .
11 Station pipework and anci llary devices
11. 1 S tation pipew ork
P i pewor k and fi tti ng s shal l be fi rm l y and sec ur ely fi xed to prevent di sc onnec ti on dur i ng
nor m al oper ati on.
Wher e c om ponents ar e pl ac ed on di ffer ent foundati ons, whi c h c oul d m ove separ atel y,
c onsi der ati on shal l be gi ven to usi ng appr opr i ate fl exi bl e c onnec ti ons. I n al l other
si tuati ons , the use of fl exi ble c onnec ti ons shal l be l im i ted and subjec ted to an
appr opr i ate r i sk assessm ent.
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36. Draft SI 6236 (2012)
11. 2 Gener al p rovis ions
11.2. 1 The num ber of m ec hani c al joi nts shal l be kept to a m i ni m um .
11.2. 2 P i pewor k shal l be l oc ated i n a l oc ati on wher e i t c annot be dam ag ed by m ovi ng
vehi c l es, or sui tabl e pr otec ti on shal l be pr ovi ded.
11.2. 3 P r i or to pr essur e testi ng , al l wel ds shal l be subjec ted to non destr uc ti ve testi ng . See
c l ause 6. 1. 5 of thi s Standar d.
11.2. 4 P i pewor k shal l be i nspec ted on a r eg ul ar basi s. Thi s shal l be defi ned i n the oper ati on
and m ai ntenanc e pr oc edur e as desc r i bed i n Annex J.
11.2. 5 The desi g n of the pi pewor k wil l c onsi der str ess anal ysi s.
11.2. 6 Al l oper ati onal valves shal l be l abel l ed wi th i denti fi c ati on tag s, whi c h wi l l be
di spl ayed on the P& I D di ag r am .
The P & I D di ag r am shal l be di spl ayed for oper ational use.
11. 3 I nlet suppl y pip ew ork
The pr essur e of the i nlet pi pewor k wi ll depend upon the sour c e. I t m ay be l ow pr essur e i f
suppl i ed fr om the di str i buti on system , but c oul d be up to 260 bar i f suppl i ed fr om a
m obi l e stor ag e uni t. The standar d used shal l be sui tabl e for the pr essur e l evel.
The i nl et pi pewor k shal l be i n ac c or danc e wi th one of the foll owi ng standar ds:
E N 15001-1, ASME B31. 3. E N 13480-1, E N 13480- 2, E N 13480-3 , E N 13480-4 , E N 13480-5
and E N 13480-6 or the r elevant par t of SI 5664, dependi ng on the NG suppl y pr essur e.
The i nl et pi pewor k c an be above or bel ow gr ound ( m ay be bur i ed)
Al l i nl et pi pewor k shal l be c onstr uc ted of appr opr i ate c orr osi on pr otec ted or stai nl ess
steel pi pe.
For m obi l e suppl y, the desi g n and oper ati on of the c onnec ti on system shal l per mi t safe
and sec ur e c onnec ti on and di sc onnec ti on. The connec ti on poi nt shal l be sec ur el y seal ed
when not c onnec ted to a suppl y sour c e.
11.3. 1 Ab o ve grou nd in let p ip ewo rk
11.3. 1.1 The above g r ound pi pewor k sec ti on shal l be r estr i c ted fr om unauthor i sed ac c ess.
11.3. 2 B u ried in let p ip ewo rk
11.3. 2.1 Al l bur i ed pi pewor k joi nts shal l be wel ded.
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37. Draft SI 6236 (2012)
11.3. 2.2 Bur i ed pi pewor k shal l be i nspec ted for l eakag e on a r eg ul ar basi s.
11.3. 2.3 Car bon steel pi pewor k shal l be sui tabl y pr otec ted by an anti -c orr osi on system .
11.3. 2.4 Wher e the pi pi ng i s c athodi c al l y pr otec ted or other c onsi der ati ons c al l for i t,
i nsul ated c onnec ti ons shal l be fi tted to el ec tr i c al l y i sol ate fuel l i ng devi c es fr om g as
pi pewor k.
11.3. 2.5 I nsul ated c onnec ti ons i nstal l ed above gr ound i n haz ar dous ar eas shal l be adequatel y
separ ated to avoi d spar ki ng .
11.3. 2.6 When i nstal l i ng i nsul ated c onnec ti ons outsi de the c over ed ar ea of the fuell i ng
stati on, the sec ti on of under g r ound pi pi ng , i nc l udi ng the i nsul ati on joi nt( s) , shal l be
exter nal l y wr apped.
11.3. 2.7 Under g r ound pi pi ng shal l be m ar ked by m eans of l ayi ng a war ni ng tape above i t
dur i ng c onstr uc ti on.
11.3. 3 In let p ip ewo rk in du ct s
11.3. 3.1 Wher e pi pewor k i s i nstal l ed i n bel ow g r ound duc ts, effec ti ve venti l ati on and
dr ai nag e shal l be pr ovi ded. Al l pi pewor k joi nts shal l be wel ded and the pi pewor k
shal l be c onstr uc ted of an appropriate grade of carbon steel or stai nl ess steel .
11.3. 3.2 The duc ts shal l be ac c essi bl e for vi sual i nspec ti on of the pi pewor k.
11.3. 3.3 The c onstr uc ti on and qual i ty of the pi pewor k shal l be the sam e as for above g r ound
pi pewor k.
11.3. 3.4 P i pewor k shal l be l oc ated i n a duc t or voi d onl y i f the duc t or voi d i s adequatel y
venti l ated.
11. 4 Outlet pipew ork
The fol l owi ng appli es to pi pewor k downstr eam of the c om pr essor ( s) :
11.4. 1 The outl et pi pewor k shal l c om pl y wi th one of the fol l owi ng standar ds, e. g . the E N
ser i es of E N 13480-1 , E N 13480-2 , E N 13480-3, E N 13480-4 , E N 13480-5 , E N 13480-6
and ASME B31. 3.
11.4. 2 Above g r ound outl et pi pewor k
11.4. 2.1 Al l above g r ound pi pewor k shal l be c onstr uc ted of appr opr i ate c or r osi on pr otec ted
or stai nl ess steel pi pe.
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38. Draft SI 6236 (2012)
11.4. 2.2 I f possi bl e, above g r ound pi pewor k shoul d not be used for vehi c l e ac c essed ar eas.
I f above gr ound pi pewor k i s used, i t shal l be so loc ated and pr otec ted to avoi d
dam ag e fr om hig h vehic l es.
11.4. 3 B elo w grou nd level o ut let p ip ewo rk
11.4. 3.1 P i pewor k i nstal l ed bel ow g r ound l evel shal l be instal l ed wi thi n duc ts as defi ned i n
c l ause 11. 4. 3. 3 of thi s standar d or i n bel ow g r ound c asi ng as defi ned i n cl ause
11. 4. 3. 4.
11.4. 3.2 P i pewor k m ay be i nstal l ed i n pi ts c ontai ni ng below g r ound stor ag e ( see c l ause
7. 3. 1) .
11.4. 3.3 Ou t let p ip ewo rk in d uc t s
11.4. 3.3 .1 Duc ts shal l be spec i all y desi g ned for CNG use.
The duc ts shal l onl y c ontai n CNG pi pewor k, dr ainag e water li ne and c om pr essed ai r
l i ne, i f r equi r ed.
CNG pi pewor k shal l be separ ated fr om other pi pe l i nes.
11.4. 3.3 .2 The duc ts and i ts c over s shal l be c onstr uc ted to wi thstand vehi c l e l oadi ng .
11.4. 3.3 .3 The duc ts shal l have adequate dr ai nag e.
11.4. 3.3 .4 CNG pi pewor k shal l be adequatel y suppor ted and r ai sed above the bottom of the
duc t.
11.4. 3.3 .5 Al l pi pewor k joi nts i n duc ts shal l be wel ded.
11.4. 3.3 .6 The duc ts shal l be easi l y acc essi bl e for vi sual i nspec ti on of the pi pewor k.
11.4. 3.3 .7 The duc t shal l be adequatel y venti l ated.
11.4. 3.4 Outl et pi pi ng i n c asi ng
11.4. 3.4 .1 The outl et pi pi ng i n c asi ng shal l be i nstal l ed between wel l venti l ated, dr ai ned pi ts.
When one end of the pi pewor k i s di r ec tl y c onnec ted to equi pment ( i. e. a di spenser
or c om pressor ) one pi t ( at the other end) i s perm i tted.
11.4. 3.4 .2 The pi ts shal l be l oc ated i n a safe l oc ati on.
11.4. 3.4 .3 P i ts shal l be acc essi bl e to author i sed per sonnel onl y.
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39. Draft SI 6236 (2012)
11.4. 3.4 .4 P i pewor k per i odi c al i nspec ti on shal l be spec i fi ed i n the oper ati onal and
m ai ntenanc e pr ocedur es.
11. 5 Flexible c onn ec tions
Any fl exi bl e c onnec ti on shal l be sui tabl e for the desi g n par am eter s. For di spenser fil l i ng
hoses , see c l ause 13. 2.
11. 6 P ressur e gauge s
11.6. 1 Wher e appr opr i ate, adequate m oni tor i ng devi c es, e. g . pr essur e g aug es shal l be
i nstal l ed to enabl e adequate ac ti on to be taken ei ther autom ati c al l y or m anuall y to
keep the pr essur e equi pm ent wi thi n the all owabl e l im i ts. All g aug es shal l have a ful l
sc al e r eadi ng of at l east 1. 2 ti m es the MOP. Sui tabl e pr essur e tr ansduc er s m ay be
used.
11.6. 2 Al l pr essur e g aug es thr oug hout the fuell i ng station, stor ag e fac i l i ti es and di spenser
shal l have the sam e uni ts.
11. 7 P ressur e t est ing
The c om pl ete i nstal l ati on shal l be tested for streng th and ti g htness usi ng an appr oved
m ethod. See al so Annex E .
11. 8 Gas d etec t ion s yst em
I f a g as detec ti on system i s i nstal l ed, i t shal l c om pl y wi th IE C 60079-29.
Detec tor s shal l be i nstal l ed i n enc l osur es for the c om pr essor uni t and stor ag e fac il i ty.
12 Emerg ency shutdown p rocedu res
12.1 An em er g enc y shutdown pr oc edur e shal l be pr ovi ded to shut down the fuel l i ng stati on
safel y and i sol ate the g as i nl et i n an em er g enc y or i n a c ase of a power fail ur e. Thi s shal l
be i nc or por ated i nto the oper ati onal safety m anag em ent system for the fuel l i ng stati on.
12.2 The pr oc edur e shal l i nc l ude a c om pr essor shutdown and i sol ati on of any stor ag e fac i li ty
outl et by the oper ati on of autom ati c val ves and a r estar t pr oc edur e after shutdown.
For exam pl e, an em er g enc y shutdown pr oc edur e c oul d be as fol l ows:
• The fuel l i ng stati on power suppl y shal l be i sol ated exc ept power for the uni t m oni tor i ng
c ontr ol and to the m ec hanic al ventil ati on system ;
• The g as suppl y to the di spenser fuel li ng hose( s) shal l be i sol ated;
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40. Draft SI 6236 (2012)
• The g as fl ow between the c om pr essor , stor ag e, and di spensi ng uni t and al so between
stor ag e sec ti ons shal l be stopped. I f m or e than one di spensi ng uni t i s c onnec ted to the
stor ag e, the del i ver y m ay be stopped wi th c om mon val ves.
• The i nl et val ve shoul d be autom ati c al l y cl osed dur i ng em er genc y shutdown.
N ot e :
A u t o mat i c de p re s s u ri s ati o n s ho u l d b e avo i d ed d u ri ng e me rg e n c y sh u t d o w n.
12.3 E m erg enc y shutdown ac ti vati on devi c es ( e. g . ‘pani c ’ buttons) shal l be sui tabl y l oc ated
thr oug hout the fuel li ng stati on. Thi s r equir ement dem ands spec i al attenti on for sel f-
ser vi c e stati ons, i n or der to avoi d i nter fer enc e and m i shandl i ng .
12.4 A r el i abl e power suppl y sour c e shal l be used to oper ate c om ponents that ar e essenti al for
safety.
13 Dispen ser
The l oc ati on shal l be i n a wel l venti l ated l oc ati on, pr efer abl y i n the open ai r . I f not l oc ated
i n the open air , the l oc ati on shal l be subjec ted to r i sk anal ysi s.
The l oc ati on shal l be i n the open ai r for publi c ac c essed fuel l i ng stati ons.
13. 1 D ispensi ng uni t
13.1. 1 G as shal l onl y be di spensed usi ng equi pm ent wi th the fol l owi ng safety devi ces:
• Br eak-away system . The di sc onnec ti on for c e of the br eakaway devi c e shal l be l ower
than 500 N for di spenser s for per sonal vehi c l es and 850 N for hi g h fl ow di spenser s
for c omm erc i al vehi c l es, i n any di r ec ti on;
• An autom ati c system shal l be i nstal l ed for eac h fuel l i ng hose to shut off the g as
fl ow i f a pr essur e l evel of 200 bar at +15 °C i n the vehi c l e g as tank i s reac hed or
when the fuell i ng pr oc ess has ended.
13.1. 2 The di spensi ng uni t shal l be pr otec ted ag ai nst vehi c l e c ol l i si on. I n c ase of dam ag e to
the di spenser ( despi te the c ol l i si on pr otec tor ) , an autom ati c val ve or exc ess fl ow
val ve shal l be ac ti vated c l osi ng the suppl y to the di spenser at i ts i nlet.
13.1. 3 When c onnec ted to the vehi c l e, the vehi c l e and di spensi ng equi pm ent shal l be
equi potenti al .
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41. Draft SI 6236 (2012)
13.1. 4 For publ i c fast-fi ll sel f-ser vi c e fuel l i ng stati ons, the di spensi ng uni t shal l be equi pped
wi th a button or handl e, suc h that after c onnec ti ng the nozz l e to the vehic l e, the
r efuel l i ng wil l onl y star t when thi s button or handl e i s m anuall y oper ated.
13.1. 5 Vehi c l es shal l be al l owed to enter the haz ar dous ar ea onl y ar ound the di spenser to be
fuel l ed.
13.1. 6 Sui tabl e c al i br ated m eteri ng system s ar e r equir ed for publ ic fuel l i ng di spenser s
ac c or di ng to the I sr aeli r eg ul ati ons.
13.1. 7 Di spenser s shal l be l oc kabl e or have other pr ovisi ons for pr eventi ng thei r use when
the si te i s not m anned.
13. 2 Filling hos e
13.2. 1 The fi l l i ng hose shal l be fl exi bl e and r esi stant to c or r osi on and m ec hani c al dam age. I t
shal l be adequatel y suppor ted or c oated to pr event ki nki ng and abr asi on.
13.2. 2 The hose shal l be sui tabl e for CNG under norm al oper ati ng c ondi ti ons.
13.2. 3 The l eng th of the fi l li ng hose assem bl y shal l be the m i ni m um r equi r ed. I t shal l ,
however , not exc eed 5 m etr es or be less than 3 m etr es.
13.2. 4 The fi l l i ng hose shal l be safel y stowed when not i n use.
13.2. 5 The fi l l i ng hose shal l have a bur st pr essur e of at l east 4 ti m es the MOP .
The hose shal l have been subjec ted to a str eng th test of at l east twi c e the MOP and
the test r epor t shal l be avai l abl e.
13.2. 6 The hose shal l be c onti nuousl y m ar ked wi th the MOP , date of pr oduc ti on and the
m anufac tur er 's nam e or tr adem ar k, appl i c able ser vi c e. The hose shal l be i nspec ted
r eg ul ar l y and r epl ac ed at spec i fi ed i nter val s ac cor di ng to the m anufac tur er 's
i nstr uc ti ons.
13.2. 7 The hose c onnec ti ons shal l wi thstand a for c e i n the l i near di r ec ti on 20 % gr eater than
the for c e r equi r ed to oper ate the br eak-away devi c e ( see c l ause 13. 1. 1) and the
hose's bur st pr ess ur e. The m anufac tur er ’s i nstr uc ti ons for the breakaway devi c e shal l
be fol l owed for i nstal l ati on, oper ati on and m ai ntenanc e.
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42. Draft SI 6236 (2012)
13. 3 Filling noz zle
13.3. 1 The fi l l i ng noz zl e shal l per mi t the fl ow of g as i f ther e i s an adequate c onnec ti on
between the noz zl e and the r eceptac l e devi c e on the vehi cl e. The c onnec ti on shal l
pr event the esc ape of g as when i t i s not full y eng ag ed or bec om es separ ated.
13.3. 2 The noz z l e shal l c om pl y wi th the r equir ements of I SO 14469 or NGV1 and shal l m atc h
the r ec eptac l e of any vehi c l e c om pl yi ng wi th I SO 15501-1 and I SO 15501-2. The noz z l e
shal l be sui tabl e for the i ntended m ode of use – sel f ser vi c e/fast fi ll /sl ow fi l l.
Adaptor s and other types of c onnec ti on fi tti ng s shal l not be used.
13.3. 3 Fi l l i ng noz z l es shal l be sec ur ed ag ai nst i nadver tent di sc onnec ti on, e. g . by the
ac ti vati on of a l oc ki ng devi c e. They shal l be c onstr uc ted so that no one wi l l be
endang er ed even when di sc onnec ted under pr essur e.
13.3. 4 When the fi l li ng noz z l e i s not i n use, i t shal l be stor ed i n a m anner to pr event entr y of
m oi stur e and debri s.
13. 4 Captiv e v ent sy stem s
Wher e noz z le desi g ns i nc or por ate a system to c ol l ec t the sm al l r el eases of g as on
c onnec ti on/di sc onnec ti on, they shal l be vented to a safe ar ea.
14 Elect ri cal equip ment and wi ring
14. 1 Gener al
Wher e the equi pm ent i s pl ac ed i n a haz ar dous ar ea, i t shal l c om pl y wi th the appr opri ate
z oni ng r ati ng as r equir ed i n SI 60079 P ar t 10. 01
14. 2 Earth ing p rotec t ion
Car e m ust be taken to ensur e that al l c onduc ti ng sur fac es ( for exam pl e fr am ewor k, pi pi ng
etc . ) shal l be adequatel y attac hed to a c om m on ear th ac c or di ng to the I sr ael i el ec tri c i ty
r eg ul ati ons.
14. 3 Lightning prot ec tion
Measur es for pr otec ti on ag ai nst l i g htni ng shal l com pl y wi th the r equi r ements i n SI 1173
P ar t 1.
15 Testing, pu rging and commi ssi oning
15.1 The equi pm ent (i . e. c om pr essor s, val ves, etc ) sh al l be str eng th tested. Thi s c an be
per for m ed off-si te by the m anufac turer s or c ontr ac tor .
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43. Draft SI 6236 (2012)
Al l pr essur e l oaded equi pm ent shal l be tested for str eng th and tig htness and adequatel y
pur g ed befor e use as defi ned i n Annex E . Upstr eam of the c om pressi on uni t,
c onsi der ati on shoul d be g i ven to i nstal l i ng a tem por ar y star t-up (c omm i ssi oni ng ) fil ter .
Doc um entati on of al l tests, on and off-si te, shal l be pr ovi ded.
Al l tests shal l be per for m ed by a c om petent per son.
15.2 The c om pr essor m ay need to be exc l uded fr om on-si te testi ng and pur g i ng ac c or di ng to
the m anufac tur er 's i nstr uc ti ons.
15.3 The system shal l be pur g ed usi ng a m ethod suc h as desc r i bed i n Annex H.
15.4 Com m i ssi oni ng of all stati on c om ponents and proper oper ati on of al l safety equi pm ent
shal l be under taken by a c om petent per son and doc um ented.
16 Marking, operating notices and inst ruct ions
16. 1 Gener al
Al l m ar ki ng s and l i ter atur e of a CNG fuel li ng stati on shal l be i n E ngl i sh.
War ni ng si g ns shal l cl ear l y m ar k the ar ea whi c h i s c l assi fi ed as a haz ar dous ar ea
i ndi c ati ng that sm oki ng , naked l i g hts and the use of unpr otec ted el ec tri c al equi pm ent ar e
pr ohi bi ted.
Si g ns shal l be pr i nted i n I sr ael 's offi c i al l ang uages and shal l i nc l ude the r el evant
pi c tog r am s.
Restr i c ted haz ar dous ar eas shal l be m ar ked ac c or di ng l y.
16. 2 M arking
Fuel l i ng stati on c om ponents shal l c ar r y the m ar ki ng s i n a dur abl e, l eg i bl e m anner on a
fi r ml y attac hed data pl ate that i nc l udes the fol lowi ng :
• I denti fi c ati on of the m anufac tur er and, wher e appr opr i ate, i denti fi c ati on of hi s
author i z ed r epr esentati ve;
• Year of m anufac tur e;
• Uni que i denti fi c ati on of the stati on, suc h as type, ser i es or batc h i denti fi c ati on
and/or ser i al num ber ;
• E ssenti al l i mi ts suc h as MOP and tem per atur e;
36