Overview of apprenticships currently supported by ETA.

1. Engineering
Training &
Assessment
Apprentice Foundry Qualifications

2. ETA Apprentice Foundry Qualifications
Contents >
· Moulding & Foundry Skills
· Moulding & Coremaking [Advanced]
· Pattern/Model making
· CAD/CAM Technician
· Foundry (Laboratory) Technician
· Foundry Support and Ancillary Services
· Heat Treatment
· Fettling & Grinding
· Casting
2

3. ETA Apprentice Foundry Qualifications
Moulding & Foundry Skills [Standard – 12 to 15 months]
Industrial Applications Apprenticeship
This Standard pathway is designed to meet the
minimum qualification criteria but still provide a
grounding in basic skills, knowledge and
understanding of common foundry practices.
It covers a broad range of basic competencies in
Moulding & Coremaking, Casting, Fettling and Casting
inspection with an emphasis on safe working,
communicating information and achieving the quality
standards expected by the company.
This particular pathway does not require a technical
certificate but there are technical training elements
provided free as part of this course.
NVQ Level 2
Performing Engineering Operations [PEA: Engineering Practices]
Must choose from 3 mandatory units + 3 others for NVQ qualification
Mandatory:
PEO2/001: Working Safely in an Engineering Environment
PEO2/002: Working Efficiently and Effectively in Engineering
PEO2/003: Using and Communicating Technical Information
Recommended:
PEO2/048: Producing and Preparing Sand Moulds and Cores for Casting
PEO2/050: Producing Cast Components by Manual Means
Plus one from below:
AMA Options:
PEO2/049: Producing and Preparing Molten Materials for Casting
PEO2/051: Fettling, Finishing and Checking Cast Components
Key skills (level 1)
Communication
Application of Number
Employers Responsibilities & rights
The Diploma in Castings Technology
(1 Unit training module)
QETA/072: Processing & Casting Molten Metal
Or: QETA/073: Post Casting Operations
3

4. ETA Apprentice Foundry Qualifications
Moulding & Coremaking [Advanced – 25 to 30 months]
Advanced Modern Apprenticeship
This Advanced pathway is designed to first provide a grounding in basic skills, knowledge and
understanding of common foundry practices. During the first 12 months it covers a broad range of
basic competencies in Moulding & Coremaking, Casting, Fettling and Casting inspection with an
emphasis on safe working, communicating information and achieving the quality standards
expected by the company.
This pathway also includes Specialist NVQ assessment at level 3 and a Technical Certificate in the
form of the Diploma in Castings Technology and therefore requires candidates with a higher
technical ability.
NVQ level 2
Performing Engineering Operations [PEA: Engineering Practices]
Must choose from 3 mandatory units + 3 others for NVQ qualification
Mandatory:
PEO2/001: Working Safely in an Engineering Environment
PEO2/002: Working Efficiently and Effectively in Engineering
PEO2/003: Using and Communicating Technical Information
Recommended:
PEO2/048: Producing and Preparing Sand Moulds and Cores for Casting
PEO2/050: Producing Cast Components by Manual Means
Plus one from below:
AMA Options:
PEO2/049: Producing and Preparing Molten Materials for Casting
PEO2/051: Fettling, Finishing and Checking Cast Components
PEO2/054: Carrying Out Heat Treatment of Engineering Materials
Key skills (level 2)
Communication
Application of Number
Information Technology
Working with others
Improving own learning and Performance
Employers Responsibilities & rights
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5. ETA Apprentice Foundry Qualifications
Moulding & Coremaking [Advanced – 25 to 30 months]
Advanced Modern Apprenticeship
The specialist NVQ units can be tailored to suit the candidate’s future job role. It is assessed at a
higher standard with more emphasis of acquiring not just the competency level expected by the
awarding body, but also the competency levels expected by the company.
NVQ Level 3
Materials Processing & Finishing [MPA: Mould and Core Making]
Must choose from 3 mandatory units + 2 others for NVQ qualification
Mandatory:
MPF2/001: Complying with Statutory Regulations and Organisational Safety Requirements
MPF2/002: Using and Interpreting Engineering Data and Documentation
MPF2/003: Working Efficiently and Effectively in Engineering
Optional:
MPF2/004: Producing Sand Moulds Manually
MPF2/005: Producing Sand Cores Manually
MPF2/006: Producing Sand Moulds or Cores with Mechanical Assistance
MPF2/007: Producing Sand Moulds or Cores Automatically
MPF2/008: Producing Ceramic Moulds or Cores
MPF2/009: Producing Shell Moulds for Investment Casting
MPF2/010: Preparing Materials for Moulding and Coremaking
MPF2/011: Assembling, Core Setting and Closing Sand / Ceramic Moulds
MPF2/012: Assembling and Preparing Investment Shells for Casting
This advanced pathway requires a Technical Certificate which is provided by ETA (an approved
training provider of Metskill & ICME). The Diploma in Castings Technology is a NEW qualification
recently developed and approved for the Foundry Industry.
The Diploma in Castings Technology
QETA/001: Engineering And Environmental Health & Safety
QETA/002: Organisational Efficiency And Improvement
QETA/070: Consumable Mould Casting Processes
QETA/071: Permanent Mould Casting Processes
QETA/072: Processing & Casting Molten Metal
QETA/073: Post Casting Operations
QETA/074: Metallurgical Testing & Defects
QETA/076: Design for Casting
5

6. ETA Apprentice Foundry Qualifications
Pattern/Modelmaking [25 – 30 Months]
Advanced Modern Apprenticeship
This Advanced pathway is designed to provide a structured learning program for patternmaking.
During the first 12 months it covers a broad range of basic competencies in patternmaking with an
emphasis on safe working, communicating information and achieving the quality standards
expected by the company.
This pathway also includes Specialist NVQ assessment at level 3 and a Technical Certificate in the
form of the Diploma in Castings Technology and therefore requires candidates with a higher
technical ability.
NVQ level 2
Performing Engineering Operations [PEA: Engineering Practices]
Must choose from 3 mandatory units + 3 others for NVQ qualification
Mandatory:
PEO2/001: Working Safely in an Engineering Environment
PEO2/002: Working Efficiently and Effectively in Engineering
PEO2/003: Using and Communicating Technical Information
Normal choice:
PEO2/041: Using Wood for Pattern, Modelmaking and Other Engineering Applications
PEO2/042: Assembling Pattern, Model and Engineering Woodwork Components
PEO2/052: Finishing surfaces by applying coatings or coverings
AMA Alternative Units:
PEO2/047: Producing Components by Rapid Prototyping Techniques
PEO2/061: Producing CAD Models (Drawings) using a CAD System
Key skills (level 2)
Communication
Application of Number
Information Technology
Working with others
Improving own learning and Performance
Employers Responsibilities & rights
6

7. ETA Apprentice Foundry Qualifications
Pattern/Modelmaking [25 – 30 Months]
Advanced Modern Apprenticeship
The specialist NVQ units can provide enhanced patternmaking assessment or be tailored to suit
other related activities. It is assessed at a higher standard with more emphasis of acquiring not
just the competency level expected by the awarding body, but also the competency levels
expected by the company.
NVQ Level 3
Engineering Woodworking Pattern and Model Making [EWB ­ Pattern/Model Making]
3 mandatory units + 4 others for NVQ qualification
Mandatory:
EWP3/001: Complying with Statutory regulations and Organisational safety requirements
EWP3/002: Using & Interpreting Engineering Data & Documentation
EWP3/003: Work effectively in Engineering
Plus four optional assessment routes from:
EWP3/011: Marking Out Pattern, Corebox or Model
EWP3/012: Producing Pattern, Corebox or Model Components using Woodworking Machines
EWP3/013: Producing Pattern, Corebox or Model Components using Metalworking Machines
EWP3/014: Producing Pattern, Corebox, or Model Components using Woodworking Hand Tool
EWP3/015: Producing Pattern, Corebox or Model Components using Hand Fitting Techniques
EWP3/016: Producing Pattern, Corebox or Model Components by FRP Moulding
EWP3/017: Assembling Wood/Composite Pattern, Corebox or Model Components
EWP3/018: Assembling Metal Pattern, Corebox or Model Components
EWP3/019: Producing Pattern, Corebox or Model Components using Cast Resin Techniques
EWP3/020: Proving Patterns, Coreboxes or Models
EWP3/021: Producing Drawings for Patterns and Models using 2D Computer Aided Techniques
EWP3/022: Producing Drawings for Patterns and Models using 3D Computer Aided Techniques
EWP3/023: Setting CNC Machine Tools for Operation
EWP3/024: Programming CNC Machines to Produce Pattern or Model Components
EWP3/025: Producing Pattern, Corebox or Model Components using NC/CNC Machines
EWP3/026: Inspecting Components using Co­ordinate Measuring Methods (CMM)
EWP3/027: Producing Components by Rapid Prototyping Techniques
EWP3/028: Modifying and Repairing Pattern, Corebox or Model Equipment
This advanced pathway requires a Technical Certificate which is provided by ETA (an approved
training provider of Metskill & ICME). The Diploma in Castings Technology is a NEW qualification
recently developed and approved for the Foundry Industry.
The Diploma in Castings Technology
QETA/001: Engineering And Environmental Health & Safety
QETA/002: Organisational Efficiency And Improvement
QETA/070: Consumable Mould Casting Processes
QETA/071: Permanent Mould Casting Processes
QETA/072: Processing & Casting Molten Metal
QETA/074: Metallurgical Testing & Defects
QETA/075: Patternmaking
QETA/076: Design for Casting
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8. ETA Apprentice Foundry Qualifications
Foundry (Laboratory) Technician
Metals Processing Apprenticeship [15 – 20 Months]
This Advanced pathway is covers a broad range of basic
competencies in laboratory testing activities with an emphasis
on safe working, communicating information and achieving the
quality standards expected by the company.
This pathway also includes a Technical Certificate in the form of
the Diploma in Castings Technology and therefore requires
candidates with a higher technical ability.
NVQ level 3
Metal Processing & Allied Operations
[Laboratory & Associated Technical Activities]
Must choose all 5 mandatory units + 3 options for NVQ qualification
Mandatory:
MP03/001 Meet Safety, Health and environmental requirements in the workplace
MP03/006 Contribute to the efficiency and effectiveness of work
MP03/007 Contribute to the improvements of routine working practices
MP03/008 Develop your own resources
MP03/061 Carry out testing operations
MPC Options (+3):
MP03/062 Assess data and produce reports
MP03/063 Provide technical support
MP03/064 Plan delivery of sampling and testing
MP03/065 Carry out complex testing operations
MP03/066 Carry out complex sampling operations
MP03/067 Carry out investigations
MP03/068 Carry out small scale processing
MP03/069 Identify & monitor calibration requirements for equipment
Key skills (level 2)
Communication level
Application of Number
Information Technology
Metals Industry Awareness training course + ERR
This advanced pathway requires a Technical Certificate which is provided by ETA (an approved
training provider of Metskill & ICME). The Diploma in Castings Technology is a NEW qualification
recently developed and approved for the Foundry Industry.
The Diploma in Castings Technology
QETA/001: Engineering And Environmental Health & Safety
QETA/002: Organisational Efficiency And Improvement
QETA/070: Consumable Mould Casting Processes
QETA/071: Permanent Mould Casting Processes
QETA/072: Processing & Casting Molten Metal
QETA/073: Post Casting Operations
QETA/074: Metallurgical Testing & Defects
QETA/076: Design for Casting
8

9. ETA Apprentice Foundry Qualifications
Foundry Support and Ancillary Services
Metals Processing Apprenticeship [12 Months]
This pathway covers a broad range of basic competencies in foundry support and ancillary services
with an emphasis on safe working, communicating information and achieving the quality standards
expected by the company. No matter what the supporting role may be, workers can still be
qualified! Suitable job roles would include; Ancillary workers, maintenance, semi­skilled operators,
dispatch and stores, material preparation services, support workers etc…
NVQ level 2
Metal Processing and Allied Operations
Mandatory:
MPO2/001 Meet safety, health and environment requirements in the workplace
MPO2/002 Support the achievement of work objectives
MPO2/003 Respond to process problems
MPO2/004 Support you’re own and others’ improvements at work
Plus two more units from the following:
MPO2/009 Prepare raw materials and equipment for processing
MPO2/010 Produce materials
MPO2/011 Prepare to make metal
MPO2/012 Produce metals
MPO2/026 Perform process maintenance operations
MPO2/027 Provide services to a process
MPO2/028 Operate the process under varying conditions
MPO2/029 Start­up and shut­down a process
MPO2/031 Receive and verify goods and materials entering storage
MPO2/032 Assemble bulk orders for distribution to customers
MPO2/033 Despatch goods and materials
Key skills (level 1)
Communication
Application of Number
Information Technology
Metals Industry Awareness training course + ERR
9

10. ETA Apprentice Foundry Qualifications
Heat Treatment
Metals Processing Apprenticeship [12 Months]
This pathway is designed to provide a grounding in basic skills, knowledge and understanding of
heat treatment processes.
It covers a broad range of basic competencies in Heat treatment with an emphasis on safe
working, communicating information and achieving the quality standards expected by the
company.
This particular pathway does not require a technical certificate but there is a technical training
element provided free as part of this course
NVQ level 2
Metal Processing and Allied Operations
Mandatory:
MPO2/001: Meet safety, health and environment requirements in the workplace
MPO2/002: Support the achievement of work objectives
MPO2/003: Respond to process problems
MPO2/004: Support you’re own and others’ improvements at work
MPO2/015 Prepare for heating
MPO2/016 Heat metals
Key skills (Level 1)
Communication
Application of Number
Information Technology
Metals Industry Awareness training course + ERR
The Diploma in Castings Technology (1 Unit training module)
QETA/073: Post Casting Operations
10

11. ETA Apprentice Foundry Qualifications
Fettling & Grinding
Metals Processing Apprenticeship [12 Months]
This pathway is designed to provide a grounding in basic skills, knowledge and understanding of
Fettling and Grinding practices.
It covers a broad range of basic competencies in Fettling with an emphasis on safe working,
communicating information and achieving the quality standards expected by the company.
This particular pathway does not require a technical certificate but there is a technical training
element provided free as part of this course
NVQ level 2
Metal Processing and Allied Operations
[MPA: Metal Processing]
Mandatory:
MPO2/001 Meet safety, health and environment requirements in the workplace
MPO2/002 Support the achievement of work objectives
MPO2/003 Respond to process problems
MPO2/004 Support you’re own and others’ improvements at work
MPO2/024 Finish metal products
Plus one more unit from the following
MPO2/009 Prepare raw materials and equipment for processing
MPO2/010 Produce materials
MPO2/011 Prepare to make metal
MPO2/012 Produce metals
MPO2/013 Prepare for casting
MPO2/014 Cast metals
MPO2/015 Prepare for heating
MPO2/016 Heat metals
MPO2/026 Perform process maintenance operations
MPO2/027 Provide services to a process
MPO2/028 Operate the process under varying conditions
MPO2/029 Start­up and shut­down a process
MPO2/031 Receive and verify goods and materials entering storage
MPO2/032 Assemble bulk orders for distribution to customers
MPO2/033 Despatch goods and materials
Key skills (Level 1)
Communication
Application of Number
Information Technology
Metals Industry Awareness training course + ERR
The Diploma in Castings Technology (1 Unit training module)
QETA/073: Post Casting Operations
11

12. ETA Apprentice Foundry Qualifications
Casting
Metals Processing Apprenticeship [12 months]
This pathway is designed to provide a grounding in basic skills, knowledge and understanding of
casting practices.
It covers a broad range of basic competencies in Casting and its associated preparation activities
with an emphasis on safe working, communicating information and achieving the quality standards
expected by the company.
This particular pathway does not require a technical certificate but there is a technical training
element provided free as part of this course
NVQ level 2
Metal Processing and Allied Operations
Mandatory:
MPO2/001: Meet safety, health and environment requirements in the workplace
MPO2/002: Support the achievement of work objectives
MPO2/003: Respond to process problems
MPO2/004: Support your own and others’ improvements at work
MPO2/013 Prepare for casting
MPO2/014 Cast metals
Key skills (level 1)
Communication
Application of Number
Information Technology
Metals Industry Awareness training course + ERR
The Diploma in Castings Technology (1 Unit training module)
QETA/072: Processing & Casting Molten Metal
12