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Start With The End In Mind

R. Lee Kirby,

Eric M. Carter, PE

Chief Technology Officer
Uptime Institute

Senior Technical Manager
Balfour Beatty Construction
Mission Critical

© 2014 Uptime Institute

1
Start With The End In Mind
Uptime Institute research and field experience confirms
• Data center operations start before the conceptual design
phase of construction
• Data center operations continue to serve as the source of
continuity for knowledge management and transition to
production

Why an Operations Focus?
•
•
•
•
•

2

Increase return on investment
Increase uptime
Increase data center efficiency
Reduce costs
Reduce risks

© 2014 Uptime Institute

2
Start With The End In Mind
Bring Operations in from the beginning
Design
build
operate is misleading
Design-build (expand, retrofit) are all point-in-time, nested
functions of change management
Change is constant—but a planning continuum that
includes operations will:
• Mitigate risk of disruption
• Ensure reliability standards are not compromised by changes

Change management lets you avoid rather than respond
Value engineering in isolation from operations can leave
ongoing legacy of increased costs

3

© 2014 Uptime Institute

3
It’s a Journey—Not a Destination
Develop and test EOPs when commissioning new
systems
= decreased time to restore normal operations after an
incident

Preparation (training and drills) for catastrophic events
= the difference between an incident and an outage

Operations is unlike other aspects of project development
• Not a one-time set up
• Regular assessments must be ongoing

Certifications are a benchmark, not the destination

4

© 2014 Uptime Institute

4
5
6
Roadmap to Success: PRECON
Data center strategy
•
•
•
•

Define measures of success, SLAs, KPIs
Concept of operations
Concept of maintenance
Vendor requirements

Organizational alignment
• Roles and responsibilities
• Organizational chart (operations, facilities, IT, security)

7

© 2014 Uptime Institute

7
In Practice: PRECON
New Technology (NBAD – Abu Dhabi)
•
•
•
•

UPS technology
New technology vs. staff experience
Vendor support
Parts availability

Major Maintenance Efforts
(Confidential – RTP, NC)

•
•
•
•

8

Battery replacement
Opened vendor options
Reduced critical shutdowns and rentals to a single MOP
Saved approx. $120K in CAPEX by moving MOP forward

© 2014 Uptime Institute

8
9
Roadmap to Success: DESIGN
Maintenance and Operations Design Review
•
•
•
•
•

10

Support and specialty space analysis
Security, access, and setbacks analysis
Flexibility for incremental capacity increases analysis
Ease of maintenance analysis
Design concurrence

© 2014 Uptime Institute

10
Roadmap to Success: DESIGN
Maintenance and Operations Planning
•
•
•
•
•

Establish vendor/contractor SLAs and support contracts
Define staffing levels and shift strategy
Define staff qualifications and assess capabilities
Establish equipment maintenance plans
Establish operations standards consistent with site mission,
reliability and availability requirements, and industry best
practices
• Identify and acquire MMS and other key operating systems
• Establish asset life-cycle analysis program

11

© 2014 Uptime Institute

11
In Practice: DESIGN
Maintenance Access (Confidential Client – UT)
•
•
•
•

Battery maintenance
Specific equipment
Access around racks
Saved 2 weeks and 4 hours / maintenance effort

Vendor and CX Spec Development (SAS – NC)
•
•
•
•

12

Chiller selection (vendor support feedback)
Quick start testing and timing
Identified MOP tests for CX
Identified staff roles and responsibilities

© 2014 Uptime Institute

12
13
Roadmap to Success: CONSTRUCTION
Management and Operations Program Development
• Develop operations procedures (SOPs, MOPs, and EOPs)

• Implement systems and processes (MMS and other key
operating systems, document repository)
• Develop training program
• Establish minimum shift and daily inspection protocols
• Develop weekly/monthly walk-through equipment checklists
• Establish monitoring and controls systems reports
• Develop escalation policies and protocols including contact
lists (addressing increasing levels of severity including alerts,
events, and incidents)

14

© 2014 Uptime Institute

14
Roadmap to Success: CONSTRUCTION
Management and Operations Program Development
• Establish inventory of critical spare parts and consumables
• Develop housekeeping policy and Critical Environment work
rules
• Develop Critical Environment work approval and change
management processes (normal, expedited, and emergency)
• Develop Critical Environment work approval procedures and
forms
• Establish risk windows and allowable activities
• Develop predictive maintenance program

15

© 2014 Uptime Institute

15
In Practice: CONSTRUCTION
Testing and Script Development (BB&T - NC)
•
•
•
•
•
•

BMS Sequence tweaks (pumps)
Critical MOP development > EOP development
SOP and EOP Training
Maintenance planning
Organize documentation
Avoided 1 shutdown ($$)

Method of Procedure
(MOP) Form

16

© 2014 Uptime Institute

16
17
Roadmap to Success: COMMISSIONING
Maintenance and Operations Readiness
• Commission operations procedures (SOPs, MOPs, and
EOPs)
• Critical infrastructure systems operations training
• Emergency operations drills and systems recovery training
• Safety training and on-site safety planning
• Key vendor/contractor on-site training
• Electrical safety training
• Populate MMS and other key operating systems

18

© 2014 Uptime Institute

18
In Practice: COMMISSIONING
Testing / Training (SAS – NC)
• Local utility issues
• Modified commissioning scripts to include fault testing from
other facility issues on campus
• Training vendors and 2nd shift staff

Timing (BB&T – NC)
•
•
•
•

19

Thermal storage discharge
Thermal storage recovery
“A” to “B” plant change over process (manually)
Made major modification to storage recovery based on
manual options timing

© 2014 Uptime Institute

19
20
Roadmap to Success: TURNOVER
Turnover and Transition
•
•
•
•
•

Review commissioning results and prioritize punch list
Conduct operational readiness assessment
Implement operations management program
Refine operations procedures (SOPs, MOPs, and EOPs)
Exercise all procedures to ensure optimal effectiveness

Tier Certification of Operational Sustainability (TCOS)

21

© 2014 Uptime Institute

21
In Practice: TURNOVER
Transition to Operations – MOST OVERLOOKED
• Good & Bad handoffs:
– SAS was GREAT – heavily involved throughout entire process
– Confidential Healthcare Client – not involved until L5 CX = lot of
“warranty” calls & general system operations questions.

• Training starts during design & procurement – reduced
learning curve at turnover
• Ops & security coordination training
– Alarms
– Response testing & coordination

• SOP, MOP, & EOP documentation organization refinement
– (SAS) BIM model was abandoned for data base system

22

© 2014 Uptime Institute

22
A Bridge Between Business Objectives
and Sustained Operations

23

© 2014 Uptime Institute

23
Summary – Start With The End In Mind
The End is Just the Beginning
•
•
•
•

Regular reviews lead to discovery
Discovery leads to learning
Learning leads to change
Change leads to improvement

Start with the end in mind and you will
•
•
•
•
•

24

Increase return on investment
Increase uptime
Increase data center efficiency
Reduce costs
Reduce risks

© 2014 Uptime Institute

24
Questions?
For More Information Contact:
R. Lee Kirby
lkirby@uptimeinstitute.com
+1 425.241.0088

25

© 2014 Uptime Institute

25

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Start With The End In Mind

  • 1. Start With The End In Mind R. Lee Kirby, Eric M. Carter, PE Chief Technology Officer Uptime Institute Senior Technical Manager Balfour Beatty Construction Mission Critical © 2014 Uptime Institute 1
  • 2. Start With The End In Mind Uptime Institute research and field experience confirms • Data center operations start before the conceptual design phase of construction • Data center operations continue to serve as the source of continuity for knowledge management and transition to production Why an Operations Focus? • • • • • 2 Increase return on investment Increase uptime Increase data center efficiency Reduce costs Reduce risks © 2014 Uptime Institute 2
  • 3. Start With The End In Mind Bring Operations in from the beginning Design build operate is misleading Design-build (expand, retrofit) are all point-in-time, nested functions of change management Change is constant—but a planning continuum that includes operations will: • Mitigate risk of disruption • Ensure reliability standards are not compromised by changes Change management lets you avoid rather than respond Value engineering in isolation from operations can leave ongoing legacy of increased costs 3 © 2014 Uptime Institute 3
  • 4. It’s a Journey—Not a Destination Develop and test EOPs when commissioning new systems = decreased time to restore normal operations after an incident Preparation (training and drills) for catastrophic events = the difference between an incident and an outage Operations is unlike other aspects of project development • Not a one-time set up • Regular assessments must be ongoing Certifications are a benchmark, not the destination 4 © 2014 Uptime Institute 4
  • 5. 5
  • 6. 6
  • 7. Roadmap to Success: PRECON Data center strategy • • • • Define measures of success, SLAs, KPIs Concept of operations Concept of maintenance Vendor requirements Organizational alignment • Roles and responsibilities • Organizational chart (operations, facilities, IT, security) 7 © 2014 Uptime Institute 7
  • 8. In Practice: PRECON New Technology (NBAD – Abu Dhabi) • • • • UPS technology New technology vs. staff experience Vendor support Parts availability Major Maintenance Efforts (Confidential – RTP, NC) • • • • 8 Battery replacement Opened vendor options Reduced critical shutdowns and rentals to a single MOP Saved approx. $120K in CAPEX by moving MOP forward © 2014 Uptime Institute 8
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  • 10. Roadmap to Success: DESIGN Maintenance and Operations Design Review • • • • • 10 Support and specialty space analysis Security, access, and setbacks analysis Flexibility for incremental capacity increases analysis Ease of maintenance analysis Design concurrence © 2014 Uptime Institute 10
  • 11. Roadmap to Success: DESIGN Maintenance and Operations Planning • • • • • Establish vendor/contractor SLAs and support contracts Define staffing levels and shift strategy Define staff qualifications and assess capabilities Establish equipment maintenance plans Establish operations standards consistent with site mission, reliability and availability requirements, and industry best practices • Identify and acquire MMS and other key operating systems • Establish asset life-cycle analysis program 11 © 2014 Uptime Institute 11
  • 12. In Practice: DESIGN Maintenance Access (Confidential Client – UT) • • • • Battery maintenance Specific equipment Access around racks Saved 2 weeks and 4 hours / maintenance effort Vendor and CX Spec Development (SAS – NC) • • • • 12 Chiller selection (vendor support feedback) Quick start testing and timing Identified MOP tests for CX Identified staff roles and responsibilities © 2014 Uptime Institute 12
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  • 14. Roadmap to Success: CONSTRUCTION Management and Operations Program Development • Develop operations procedures (SOPs, MOPs, and EOPs) • Implement systems and processes (MMS and other key operating systems, document repository) • Develop training program • Establish minimum shift and daily inspection protocols • Develop weekly/monthly walk-through equipment checklists • Establish monitoring and controls systems reports • Develop escalation policies and protocols including contact lists (addressing increasing levels of severity including alerts, events, and incidents) 14 © 2014 Uptime Institute 14
  • 15. Roadmap to Success: CONSTRUCTION Management and Operations Program Development • Establish inventory of critical spare parts and consumables • Develop housekeeping policy and Critical Environment work rules • Develop Critical Environment work approval and change management processes (normal, expedited, and emergency) • Develop Critical Environment work approval procedures and forms • Establish risk windows and allowable activities • Develop predictive maintenance program 15 © 2014 Uptime Institute 15
  • 16. In Practice: CONSTRUCTION Testing and Script Development (BB&T - NC) • • • • • • BMS Sequence tweaks (pumps) Critical MOP development > EOP development SOP and EOP Training Maintenance planning Organize documentation Avoided 1 shutdown ($$) Method of Procedure (MOP) Form 16 © 2014 Uptime Institute 16
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  • 18. Roadmap to Success: COMMISSIONING Maintenance and Operations Readiness • Commission operations procedures (SOPs, MOPs, and EOPs) • Critical infrastructure systems operations training • Emergency operations drills and systems recovery training • Safety training and on-site safety planning • Key vendor/contractor on-site training • Electrical safety training • Populate MMS and other key operating systems 18 © 2014 Uptime Institute 18
  • 19. In Practice: COMMISSIONING Testing / Training (SAS – NC) • Local utility issues • Modified commissioning scripts to include fault testing from other facility issues on campus • Training vendors and 2nd shift staff Timing (BB&T – NC) • • • • 19 Thermal storage discharge Thermal storage recovery “A” to “B” plant change over process (manually) Made major modification to storage recovery based on manual options timing © 2014 Uptime Institute 19
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  • 21. Roadmap to Success: TURNOVER Turnover and Transition • • • • • Review commissioning results and prioritize punch list Conduct operational readiness assessment Implement operations management program Refine operations procedures (SOPs, MOPs, and EOPs) Exercise all procedures to ensure optimal effectiveness Tier Certification of Operational Sustainability (TCOS) 21 © 2014 Uptime Institute 21
  • 22. In Practice: TURNOVER Transition to Operations – MOST OVERLOOKED • Good & Bad handoffs: – SAS was GREAT – heavily involved throughout entire process – Confidential Healthcare Client – not involved until L5 CX = lot of “warranty” calls & general system operations questions. • Training starts during design & procurement – reduced learning curve at turnover • Ops & security coordination training – Alarms – Response testing & coordination • SOP, MOP, & EOP documentation organization refinement – (SAS) BIM model was abandoned for data base system 22 © 2014 Uptime Institute 22
  • 23. A Bridge Between Business Objectives and Sustained Operations 23 © 2014 Uptime Institute 23
  • 24. Summary – Start With The End In Mind The End is Just the Beginning • • • • Regular reviews lead to discovery Discovery leads to learning Learning leads to change Change leads to improvement Start with the end in mind and you will • • • • • 24 Increase return on investment Increase uptime Increase data center efficiency Reduce costs Reduce risks © 2014 Uptime Institute 24
  • 25. Questions? For More Information Contact: R. Lee Kirby lkirby@uptimeinstitute.com +1 425.241.0088 25 © 2014 Uptime Institute 25