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Integrated Solutions for
Small Hydro

               SEMI Industrial Ltda.
Group of Companies



SEMI Engenharia              SEMI Sistemas               SEMI Industrial




                           •Plant automation            •Water turbines
                           •Speed governors             •Gates and racks
• Erection, Start Up and
                           •Voltage regulators          •Penstocks
Technical Assistance
                           •Electrical package supply   •Butterfly and spherical
                                                        valves
Key Personnel Resumé
Products
      • Water Turbines (Kaplan,
        Francis y Pelton)
      • Hydromechanical
        equipment (gates, trash
        racks and valves)
      • Penstocks
      • Electrical Equipment
        and Substations
      • Plant Automation and
        remote operation
      • Erection and Start Up
      • Water-to-Wire
        Packages
Equipment




•   Water Turbines Francis, Kaplan y Pelton
•   Gates
•   Butterfly and Spherical Valves
•   Hollow Jet Valves
•   Penstocks
•   Trash Rack Cleaning Machines
Services




• Mechanical assembly
• Electrical assembly
• On Site Fabrication of Penstocks
Services




• Qualified and trained team
• Equipment, tools and devices
• Support vehicles
Turbine Size Range
Technology
     Agreement with University of
     Genoa for the hydraulic design

     Several projects delivered to
     small hydro power plants in Brazil

     Excellent efficiency values
     achieved
Technology




• Technical Director – Robert Fink
• More than 30 years experience in hydraulic
  turbine design
• Hundreds of turbines designed and delivered to
  Brazil
Technology
           Turbine Type         Max. Runner
                                 Dia. (mm)
Francis – Horizontal – Single      1.750
Runner
Francis – Horizontal – Double      1.100
Runner
Francis – Vertical                 3.000

Kaplan S – Upstream                2.500

Kaplan S – Downstream              3.000

Kaplan – Vertical                  2.700
Electrical Equipment




•   Panels and cubicles
•   Speed Governors and Voltage Regulators
•   Substations
•   SDSC automation and remote control
SDSC
                                              Estações de trabalho, configuração ou programação



               acesso remoto


Ethernet principal




                                                                                                                                                                                     satélite




Tomada D'água


                        Central   Máquina 1                 Máquina 2                            Máquina n


                                                                                                                            tel
                                                                                                                          celular   Modem


                                                                                         Modem




                                                                                                                torre                                                                Internet
                                                                                                              telefonia
                                                                                                  Serviço      celular
                                                                                                                                                                                                             escritório
                                                                                                                                                                                                              matriz
                                                                                                 Telefônico
                                                                                                  Público

                                                                                                                                     Modem

                                                                                                                                             Centro de Operação
                                                                                 Modem
                                                                                                                                                 do Sistema
                                                                        escritório                                                                                                              residência
                                                                          filial                                                    Modem                         conexão
                                                                                                                                                                  wireless

                                                                         fibra
                                                                        óptica
                                                                                                                                linha
                                                                                                                              privativa       fibra
                                                                                                                                             óptica



                                                                                                                      Modem                                                  repetidora          conexão
                                                                                                                                                                                                 wireless
Automation
             •Control and protection systems
             •Remote monitoring and operation
             •Speed governors and voltage regulators
Engineering

• Own engineering
  team
• 3D design and
  modeling
• Turbine (and related
  equipment)
  mechanical design
Engineering
Engineering
Engineering
Engineering
Engineering
Engineering
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
Factory
References
References




                           2 Francis Turbines - vertical shaft

Hidrelétrica Chupinguaia   Net Head: 23,0 m
                           Nominal Flow: 26,25 m3/s
PCH Cascata Chupinguaia
                           Output: 5.342 kW
Chupinguaia - RO
                           Speed: 200 rpm
References




                              2 Kaplan S Upstream Turbines

Hidrelétrica Ângelo Cassol    Net Head: 14,73 m
                              Nominal Flow: 14,0 m3/s
PCH Ângelo Cassol
                              Output: 1.850 kW
Alta Floresta do Oeste - RO
                              Speed: 327,27 rpm
References




                             2 Kaplan S Upstream Turbines

AES Tietê                    Net Head: 21,31 m
                             Nominal Flow: 10,96 m3/s
PCH São José
                             Output: 2.085 kW
São João da Boa Vista - SP
                             Speed: 450 rpm
References




                   2 Francis Turbines - horizontal shaft
                   Net Head: 70,87 m
Limiar Ambiental
                   Nominal Flow: 3,1 m3/s
PCH Cristina       Output: 1.960 kW
Cristina - MG      Speed: 900 rpm
References




               1 Kaplan S Upstream Turbine

Hidropan       Net Head: 13,78 m
               Nominal Flow: 8,34 m3/s
CGH Divisa
               Output: 1.037 kW
Panambi - RS
               Speed: 400 rpm
References




                     2 Francis Turbines - Horizontal Shaft

Firenze Energética   Net Head: 76,0 m
                     Nominal Flow: 11,3 m3/s
PCH Santana 1
                     Output: 7.656 kW
Nortelândia - MT
                     Speed: 514,27 rpm
References




                2 Francis Turbines - horizontal shaft

Maggi Energia   Net Head: 39,08 m
                Nominal Flow15,80 m3/s
PCH Divisa
                Output: 5.509 kW
Sapezal - MT
                Speed: 400 rpm
References




                      2 Francis Turbines – horizontal shaft

Hidrelétrica Pardos   Net Head: 145,87 m
                      Nominal Flow: 4,04 m3/s
PCH Pardos
                      Output: 5.349 kW
Porto União - SC
                      Speed: 900 rpm
References




                            2 Francis Turbines – horizontal shaft

Hidrelétrica Águas Claras   Net Head: 78,0 m
                            Nominal Flow: 1,79 m3/s
PCH Esperança
                            Output: 1.248 kW
Comodoro - MT
                            Speed: 900 rpm
References




               Turbines for pump drive

                                         2 Francis Turbines – horizontal shaft

Saneago                                  Net Head: 35,2 m
                                         Nominal Flow: 7,0 m3/s
PCH Barragem João Leite
                                         Output: 2.051 kW
Goiânia - GO
                                         Speed: 352 rpm
References




                   2 Francis Turbines – horizontal shaft

Itaguaçú Energia   Net Head: 65,62 m
                   Nominal Flow: 12,18 m3/s
PCH Itaguaçú
                   Output: 7.324 kW
Pitanga - PR
                   Speed: 600 rpm
Manufacturing Details




 Stay ring totally machined
 Number of stay vanes calculated to avoid ressonance
Manufacturing Details




 Welded runner in stainless steel ASTM-
 A-743 CA6NM
 Runner blades 100% machined in CNC
 machines
Manufacturing Details




 Guide vanes in stainless steel ASTM-A-
 743 CA6NM
 Guide vanes 100% machined in CNC
 machines
Manufacturing Details




 Stainless steel AISI 316 plated covers
Manufacturing Details




 Butterfly valve 100% machined with
 stainless steel sealing seat
 Hydrostatic test
Thank you!


www.semi.com.br

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Ppt si-03-eng

  • 1. Integrated Solutions for Small Hydro SEMI Industrial Ltda.
  • 2. Group of Companies SEMI Engenharia SEMI Sistemas SEMI Industrial •Plant automation •Water turbines •Speed governors •Gates and racks • Erection, Start Up and •Voltage regulators •Penstocks Technical Assistance •Electrical package supply •Butterfly and spherical valves
  • 4. Products • Water Turbines (Kaplan, Francis y Pelton) • Hydromechanical equipment (gates, trash racks and valves) • Penstocks • Electrical Equipment and Substations • Plant Automation and remote operation • Erection and Start Up • Water-to-Wire Packages
  • 5. Equipment • Water Turbines Francis, Kaplan y Pelton • Gates • Butterfly and Spherical Valves • Hollow Jet Valves • Penstocks • Trash Rack Cleaning Machines
  • 6. Services • Mechanical assembly • Electrical assembly • On Site Fabrication of Penstocks
  • 7. Services • Qualified and trained team • Equipment, tools and devices • Support vehicles
  • 9. Technology Agreement with University of Genoa for the hydraulic design Several projects delivered to small hydro power plants in Brazil Excellent efficiency values achieved
  • 10. Technology • Technical Director – Robert Fink • More than 30 years experience in hydraulic turbine design • Hundreds of turbines designed and delivered to Brazil
  • 11. Technology Turbine Type Max. Runner Dia. (mm) Francis – Horizontal – Single 1.750 Runner Francis – Horizontal – Double 1.100 Runner Francis – Vertical 3.000 Kaplan S – Upstream 2.500 Kaplan S – Downstream 3.000 Kaplan – Vertical 2.700
  • 12. Electrical Equipment • Panels and cubicles • Speed Governors and Voltage Regulators • Substations • SDSC automation and remote control
  • 13. SDSC Estações de trabalho, configuração ou programação acesso remoto Ethernet principal satélite Tomada D'água Central Máquina 1 Máquina 2 Máquina n tel celular Modem Modem torre Internet telefonia Serviço celular escritório matriz Telefônico Público Modem Centro de Operação Modem do Sistema escritório residência filial Modem conexão wireless fibra óptica linha privativa fibra óptica Modem repetidora conexão wireless
  • 14. Automation •Control and protection systems •Remote monitoring and operation •Speed governors and voltage regulators
  • 15. Engineering • Own engineering team • 3D design and modeling • Turbine (and related equipment) mechanical design
  • 43. References 2 Francis Turbines - vertical shaft Hidrelétrica Chupinguaia Net Head: 23,0 m Nominal Flow: 26,25 m3/s PCH Cascata Chupinguaia Output: 5.342 kW Chupinguaia - RO Speed: 200 rpm
  • 44. References 2 Kaplan S Upstream Turbines Hidrelétrica Ângelo Cassol Net Head: 14,73 m Nominal Flow: 14,0 m3/s PCH Ângelo Cassol Output: 1.850 kW Alta Floresta do Oeste - RO Speed: 327,27 rpm
  • 45. References 2 Kaplan S Upstream Turbines AES Tietê Net Head: 21,31 m Nominal Flow: 10,96 m3/s PCH São José Output: 2.085 kW São João da Boa Vista - SP Speed: 450 rpm
  • 46. References 2 Francis Turbines - horizontal shaft Net Head: 70,87 m Limiar Ambiental Nominal Flow: 3,1 m3/s PCH Cristina Output: 1.960 kW Cristina - MG Speed: 900 rpm
  • 47. References 1 Kaplan S Upstream Turbine Hidropan Net Head: 13,78 m Nominal Flow: 8,34 m3/s CGH Divisa Output: 1.037 kW Panambi - RS Speed: 400 rpm
  • 48. References 2 Francis Turbines - Horizontal Shaft Firenze Energética Net Head: 76,0 m Nominal Flow: 11,3 m3/s PCH Santana 1 Output: 7.656 kW Nortelândia - MT Speed: 514,27 rpm
  • 49. References 2 Francis Turbines - horizontal shaft Maggi Energia Net Head: 39,08 m Nominal Flow15,80 m3/s PCH Divisa Output: 5.509 kW Sapezal - MT Speed: 400 rpm
  • 50. References 2 Francis Turbines – horizontal shaft Hidrelétrica Pardos Net Head: 145,87 m Nominal Flow: 4,04 m3/s PCH Pardos Output: 5.349 kW Porto União - SC Speed: 900 rpm
  • 51. References 2 Francis Turbines – horizontal shaft Hidrelétrica Águas Claras Net Head: 78,0 m Nominal Flow: 1,79 m3/s PCH Esperança Output: 1.248 kW Comodoro - MT Speed: 900 rpm
  • 52. References Turbines for pump drive 2 Francis Turbines – horizontal shaft Saneago Net Head: 35,2 m Nominal Flow: 7,0 m3/s PCH Barragem João Leite Output: 2.051 kW Goiânia - GO Speed: 352 rpm
  • 53. References 2 Francis Turbines – horizontal shaft Itaguaçú Energia Net Head: 65,62 m Nominal Flow: 12,18 m3/s PCH Itaguaçú Output: 7.324 kW Pitanga - PR Speed: 600 rpm
  • 54. Manufacturing Details Stay ring totally machined Number of stay vanes calculated to avoid ressonance
  • 55. Manufacturing Details Welded runner in stainless steel ASTM- A-743 CA6NM Runner blades 100% machined in CNC machines
  • 56. Manufacturing Details Guide vanes in stainless steel ASTM-A- 743 CA6NM Guide vanes 100% machined in CNC machines
  • 57. Manufacturing Details Stainless steel AISI 316 plated covers
  • 58. Manufacturing Details Butterfly valve 100% machined with stainless steel sealing seat Hydrostatic test