Jai Balaji Industries Limited is the largest private steel producer in West Bengal, with an annual production capacity of 1.2 million tonnes per annum. The company has integrated steelmaking facilities located across West Bengal, Chhattisgarh, Orissa, and Jharkhand. Jai Balaji Industries is a vertically integrated steel manufacturer that produces a diverse range of steel products. The company utilizes efficient production processes and waste reclamation to minimize costs and environmental impact.

1. 02nd02nd Sep, 2013Sep, 2013
WELCOME TO ALL OF YOU
AT
JAI BALAJI GROUP
JAI BALAJI GROUP
(An Integrated Steel PLANT)
GREEN, CLEAN & SAFE

2. JAI BALAJI INDUSTRIES LIMITED – An Introduction
Jai Balaji Industries Limited, the flagship company of JAI BALAJI GROUP, is
the largest steel producer in the state of West Bengal in private sector. The
company has integrated facilities for producing 1.2 MTPA steel in its plants
located at Banskopa and Mangalpur of Burdwan district of West Bengal, Durg
at Chhattisgarh, Rourkela of Orissa and Ratanpur in Jharkhand.
Around Rs. 1,700 Crores has already been invested by the company towards its
projects in West Bengal.

3. JAI BALAJI INDUSTRIES LIMITED – Project Locations
WEST BENGALWEST BENGALCHATTISHGARHCHATTISHGARH
ORISSAORISSA
JHARKHANDJHARKHAND

4. JAI BALAJI INDUSTRIES LIMITED – An Introduction
Kolkata based Jai Balaji Industries Limited is one of the fastest expanding company in India,
producing 1.2 MTPA steel at present.
Annual turnover of the company is around Rs. 2,000 Crores.
One of the largest vertically integrated Steel manufacturing house in Eastern India.
Offers diversified product-mix: DRI, Pig Iron, MS Billets, Ferro-alloys, Steel rounds & bars, TMT, Wire
rods, auto grade steel, Ductile Iron Pipe etc.
Plant locations –
 Durgapur, Raniganj, Liluah in West Bengal
 Durg in Chhattisgarh.
 Rourkela in Orissa.
 Ratanpur in Jharkhand.
Till date the company is the largest private steel investor in the state of West Bengal.
The Group is the Largest Steel Producer in West Bengal.
Financial Strength
 Listed on NSE / BSE through IPO route.
 Large Share Holder base.
 Goodwill of the promoters with the Banks / Financial Institutions like SBI,
UCO Bank, IOB, BOI, OBC, Central Bank, UBI, SBBJ, WBIDC, WBFC etc.

6. Solid waste
Type
Generation
from
Existing
Plant (TPA)
Expected
generation from
Proposed Plant
(TPA)
Total Solid
waste
Generation
(TPA)
Proposed disposal
Sinter Plant
Dust
7,500 - 7,500
To be reused in existing
sinter plant
BF Granulated
Slag
1,25,000 55,000 1,80,000
To be sold to cement
manufactures
BF sludge 5,390 1,767 7,157
Partly used in the existing
Sinter Plant and partly
dumped
BF flue Dust 9,240 3,020 12,260
To be reused in the existing
Sinter Plant
EAF Slag 38,000 11,100 49,100
To be used in construction,
filling low lying areas
EAF dust 8,150 2,450 10,600
To be reused in the existing
Sinter Plant
IF Slag - 4,000 4,000
To be used in construction,
filling low lying areas
Mill scales 4,800 3,100 7,900 To be used in Sinter Plant.
Mill Scrap &
EAF revert
scrap
13,540 6,460 20,000 To be reused in EAF/IF
Iron ore tailings - 2,20,000 2,20,000
Disposed off in abandoned
mines.
Solid Waste Management for the Entire Plant

8. UNIT UNDER PRODUCTIONUNIT UNDER PRODUCTION
 SINTER PLANTSINTER PLANT
 BLAST FURNACEBLAST FURNACE
 STEEL MELTING SHOPSTEEL MELTING SHOP
 RAILWAY SIDINGRAILWAY SIDING
 DUCTILE IRON PIPEDUCTILE IRON PIPE
 COKE OVENCOKE OVEN

9. Backward and
Forward
Integration
provides control
over costs.
Quality
Assurance
Defect free
product
Inbound
Logistics
Growth in high value -
Auto Steel, Engineering
and Forging Sector
Operations
(Most economical
steelmaking route)
Sales & Distribution
(Both domestic & global)
Production and
process
management, cut
costs
Improved
Profitabilit
y
Extensive Marketing Network.
Gap in Product Demand & supply.
Capture Niche Market
MoU with leading OEM’s of Auto
Component Manufacturers
Targeting direct supply to Railways &
Defence.
Firm arrangements for procurement of
Raw Material
Waste Management & Material
Conservation
Locational Advantage
Cheaper skilled labour
Competitive Value Chain
JAI BALAJI IND> Ltd.JAI BALAJI IND> Ltd.

10. Existing CapacityExisting Capacity
Module Installed Capacity
Sinter plant 6,00,000 TPA
Blast Furnace 02nos.
(250 cubic m)
4,00,000 TPA
Steel Melting Shop consisting of EAF, LRF,
VD, Continuous Casting Machine & Captive
Oxygen Plant (60 TPD)
5,00,000 TPA
JAI BALAJI IND. LtdJAI BALAJI IND. Ltd

11. PROCESS FLOW DIAGRAM – STEEL MELTING SHOPPROCESS FLOW DIAGRAM – STEEL MELTING SHOP
EAF
DRI HOT METAL
FLUX
O2
LRF
SLAG
METAL
RECOVERY
UTILISATION IN
ROAD
CONSTRUCTION
VD
4 STRAND
BILLET
CASTER
REVERT SCRAP
MILL SCALE
PRIMARY FES
SECONDARY
FES
PRIMARY FES
BILLET /BLOOM
SLAG
METAL

12. JAI BALAJI IND LtdJAI BALAJI IND Ltd
PROCESS FLOW
EAF
DRI
Hot
Metal
Power
Ferro
Alloys
DVC, CPP
MBF Iron Ore,
Limestone
Sinter
Sinter
Plant
LRF
VD
CCM
Billets/Blooms
Inspection
Despatch
Coke
Burnt
LimeOxygen Plant Oxygen

13. Present Grades of SteelPresent Grades of Steel
• Carbon SteelCarbon Steel--EN8D, EN9, 45C8, S35C, EN18, C90
• Alloy SteelAlloy Steel-16MnCr5, 20MnCr5,EN19, EN353,
SAE8620,EN16, EN41B
• Spring Steel-Spring Steel- 55Si7,EN45A,SUP9,SUP11A
• Free cutting-Free cutting- EN1A,EN8M
• Low Carbon Steel-Low Carbon Steel- HT355,SAE1008,SAE1010,
SAE1012S, B04, ASTM A105 & M.S
• Ball Bearing-Ball Bearing- SAE 52100
JAI BALAJI IND. Ltd.JAI BALAJI IND. Ltd.

14. JAI BALAJI IND. Ltd.JAI BALAJI IND. Ltd.
QUALITY ASSURANCE FACILITIESQUALITY ASSURANCE FACILITIES
 Direct reading Optical Emission spectrometers (36 channels) 01 noDirect reading Optical Emission spectrometers (36 channels) 01 no
 LECO Hydrogen, Nitrogen &Oxygen AnalyzerLECO Hydrogen, Nitrogen &Oxygen Analyzer
Microscope with Image Projection Facilities.Microscope with Image Projection Facilities.
 Stereo Zoom MicroscopeStereo Zoom Microscope
 Bench MagnifierBench Magnifier
 Metallographic Polishing MachineMetallographic Polishing Machine
 Universal Tensile Testing MachineUniversal Tensile Testing Machine
 Impact Testing MachineImpact Testing Machine
 Rockwell & Brinell Hardness Testing Machines.Rockwell & Brinell Hardness Testing Machines.
 Jominy End Quench EquipmentJominy End Quench Equipment
 Electric Muffle Furnaces for Heat treatmentElectric Muffle Furnaces for Heat treatment
 Magnetic Particle Inspection Machines- 01noMagnetic Particle Inspection Machines- 01no
 Portable Ultrasonic Flaw detectors.Portable Ultrasonic Flaw detectors.
 Wet Analysis labWet Analysis lab
 XRF analyserXRF analyser

15. JAI BALAJI IND. Ltd.JAI BALAJI IND. Ltd.
METALLURGICAL CHARACTERISTICSMETALLURGICAL CHARACTERISTICS
GRADE & COMPOSITIONGRADE & COMPOSITION : AS PER SPECIFICATION: AS PER SPECIFICATION
RESIDUALS (%)RESIDUALS (%) :: ELEMENTELEMENT Scrap Route Virgin RouteScrap Route Virgin Route
(Max)(Max) (Max)(Max)
 (AT OTHER PLANT) MAINTAINED AT JBIL(AT OTHER PLANT) MAINTAINED AT JBIL
 NiNi 0.250.25 0.050.05
 CrCr 0.200.20 0.050.05
 MoMo 0.100.10 0.010.01
 CuCu 0.250.25 0.050.05
 SnSn 0.030.03 0.0150.015

GASESGASES : H2 2.0 ppm max after VD: H2 2.0 ppm max after VD
 O2 20 ppm max for low carbon (However 15 ppm max.O2 20 ppm max for low carbon (However 15 ppm max.
 can be achieved) & 15 ppm max for medium carboncan be achieved) & 15 ppm max for medium carbon
steelsteel
 N2 90 ppm max.(However 80ppm max. can be achieved)N2 90 ppm max.(However 80ppm max. can be achieved)

SPSPECIAL REQUIREMENTS CAN BE METECIAL REQUIREMENTS CAN BE MET

16. WASTE RECLAMATIONWASTE RECLAMATION
 FLUE DUST & THICKENER SLUDGE FROM BLASTFLUE DUST & THICKENER SLUDGE FROM BLAST
FURNACE TO SINTER PLANT.FURNACE TO SINTER PLANT.
 FES DUST FROM EAF & MILL SCALE FROM CASTERFES DUST FROM EAF & MILL SCALE FROM CASTER
TO SINTER PLANT.TO SINTER PLANT.
 MAXIMUM UTILIZATION OF BF GAS IN SINTER, DIP,MAXIMUM UTILIZATION OF BF GAS IN SINTER, DIP,
SMS & POWER PLANT.SMS & POWER PLANT.
 RAIN WATER HARVESTING POND WITH ARAIN WATER HARVESTING POND WITH A
CAPACITY OF 42000 MCAPACITY OF 42000 M33
SUFFICIENT FOR 7 DAYS OFSUFFICIENT FOR 7 DAYS OF
PLANT OPERATION.PLANT OPERATION.

17. THANK YOUTHANK YOU