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SEMINAR REPORT ON
LASER IGNITION
SUBMITTED BY:
Devashish Mishra
R. No- 1228440042
M.E. 3RD YEAR
UNDER GUIDANCE OF
Mr Rohit Sir.
DEPARTMENT OF MECHANICAL ENGINEERING
UNITED INSTITUTE OF TECHNOLOGY
NAINI ALLAHABAD
2014-2015
1
CONTENTS
S.NO PAGE.
NO.
TOPIC SIGN.
1 4 Abstract
2 5 Introduction
3 6-10 Laser and its types
4 11-12 Process and mechanism-
Laser and spark ignition
5 13-17 Laser induced spark
ignition
Introduction and working
6 18-20 Combustion chamber exp.
7 21 Future Research
8 22 Mazda RX-9 16X
9 23 CONCLUSION
2
CERTIFICATE
Certified that seminar work entitled “LASER IGNITION SYSTEM”
is a bonafide work carried out in the sixth semester by “Devashish
Mishra” in partial fulfilment for the award of Bachelor of Technology
in “MECHANICAL ENGINEERING” from “UNITED INDTITUTE
OF TECHNOLOGY” during the academic year 2014-2015who
carried out the seminar work under the guidance and no part of this
work has been submitted earlier for the award of any degree.
MR. ROHIT SIR H.O.D
SIGN. SIGN.
3
ACKNOWLEDGEMENT
I would like to express my gratitude and appreciation to all those who gave
me the possibility to complete this report. A special thanks to our third year project
Coordinator Mr Rohit, whose help, stimulating suggestions and encouragement, helped
me to coordinate my project especially in writing this report. I would also like to
acknowledge with much appreciation the crucial role of the staff of Mechanical
department, who gave the permission to use all material to complete this report Last
but not least, many thanks go to the head of the project,Mr Rohit sir whose have given
his full effort in guiding the team in achieving the goal as well as his encouragement to
maintain our progress in track. I would to appreciate the guidance given by other
supervisor as well as the panels especially in our project presentation that has improved
our presentation skills by their comment and tips.
4
ABSTRACT
With the advent of lasers in the 1960s, researcher and engineers discovered a new and
powerful tool to investigate natural phenomena and improve technologically critical
processes. Nowadays, applications of different lasers span quite broadly from
diagnostics tools in science and engineering to biological and medical uses. In this report
basic principles and applications of lasers for ignition of fuels are concisely reviewed
from the engineering perspective. The objective is to present the current state of the
relevant knowledge on fuel ignition and discuss select applications, advantages and
disadvantages, in the context of combustion engines. Fundamentally, there are four
different ways in which laser light can interact with a combustible mixture to initiate an
ignition event. They are referred to as thermal initiation, non-resonant breakdown,
resonant breakdown, and photochemical ignition. By far the most commonly used
technique is the non-resonant initiation of combustion primarily because of its freedom
in selecting the laser wavelength and ease of implementation. Recent progress in the
area of high power fibre optics allowed convenient shielding and transmission of the
laser light to the combustion chamber. However, issues related to immediate interfacing
between the light and the chamber such as selection of appropriate window material
and its possible fouling during the operation, shaping of the laser focus volume, and
selection of spatially optimum ignition point remain amongst the important engineering
design challenges. One of the potential advantages of the lasers lies in its flexibility to
change the ignition location. Also, multiple ignition points can be achieved rather
comfortably as compared to conventional electric ignition systems using spark plugs.
Although the cost and packaging complexities of the laser ignition systems have
dramatically reduced to an affordable level for many applications, they are still
prohibitive for important and high-volume applications such as automotive engines.
However, their penetration in some niche markets, such as large stationary power
plants and military applications, are imminent.
5
INTRODUCTION
• It's widely accepted that the internal combustion engines will continue to power our
vehicles.
• Hence, as the global mobilization of people and goods increases, advances in
combustion and after-treatment are needed to reduce the environmental impact of the
continued use of IC engine vehicles.
• To meet environmental legislation requirements, automotive manufacturers continue
to address two critical aspects of engine performance, fuel economy and exhaust gas
emissions.
• New engines are becoming increasingly complex, with advanced combustion
mechanisms that burn an increasing variety of fuels to meet future goals on
performance, fuel economy and emissions.
• The spark plug has remained largely unchanged since its invention, yet its poor ability
to ignite highly dilute air- fuel mixtures limits the potential for improving combustion
efficiency.
• Spark ignition (SI) also restricts engine design, particularly in new engines, since the
spark position is fixed by the cylinder head location of the plug, and the protruding
electrode disturbs the cylinder geometry and may quench the combustion flame
kernel.
• So, many alternatives are being sought after to counter these limitations.
• One of the alternative is the laser ignition system (LIS) being described here.
• Compared to a conventional spark plug, a LIS should be a favorable ignition source in
terms of lean burn characteristics and system flexibility.
• So, in this paper we'll be discussing the implementation and impact of LIS
on IC engines
6
LASER
Lasers provide intense and unidirectional beam of light. Laser light is monochromatic
(one specific wavelength). Wavelength of light is determined by amount of energy released
when electron drops to lower orbit. Light is coherent; all the photons have same wave fronts
that launch to unison. Laser light has tight beam and is strong and concentrated. To make
these three properties occur takes something called “Stimulated Emission”, in which photon
emission is organized.
Main parts of laser are power supply, lasing medium and a pair of precisely aligned
mirrors. One has totally reflective surface and other is partially reflective (96 %). The most
important part of laser apparatus is laser crystal. Most commonly used laser crystal is
manmade ruby consisting of aluminium oxide and 0.05% chromium. Crystal rods are round
and end surfaces are made reflective. A laser rod for 3 J is 6 mm in diameter and 70 mm in
length approximately. Laser rod is excited by xenon filled lamp, which surrounds it. Both are
enclosed in highly reflective cylinder, which directs light from flash lamp in to the rod.
Chromium atoms are excited to higher energy levels. The excited ions meet photons when
they return to normal state. Thus very high energy is obtained in short pulses. Ruby rod
becomes less efficient at higher temperatures, so it is continuously cooled with water, air or
liquid nitrogen. The Ruby rod is the lasing medium and flashtube pumps it.
7
Laser in its non lasing state.
The flash tube fires and injects light into the ruby rod. The light excites atoms in the ruby.
Some of these atoms emit photons.
Photons run in a directional ruby axis, so they bounce back and forth off the mirrors. As they
pass through the crystal, they stimulate emission in other atoms.
8
Monochromatic, single phase calumniated light leaves the ruby through the half silvered
mirror laser light.
RUBY LASER :( TWO ENERGY LEVEL):
Monochromatic, single-phase, calumniated light leavesthe ruby through
the half-silvered mirror--laser light
PHOTO 3.21 working of ruby Laser [6]
GAS LASERS
The Helium-neon laser (HeNe) emits 543 nm and 633 nm and is very common in education
because of its low cost. Carbon dioxide lasers emit up to 100 kW at 9.6 μm and10.6 μm, and
are used in industry for cutting and welding. Argon-Ion lasers emit 458 nm, 488 nm or 514.5
nm. Carbon monoxide lasers must be cooled but can produce up to 500kW. The Transverse
Electrical discharge in gas at Atmospheric pressure (TEA) laser is an inexpensive gas laser
producing UV Light at 337.1 nm.
Metal ion lasers are gas lasers that generate deep ultraviolet wavelengths. Helium-
Silver (HeAg) 224 nm and Neon-Copper (NeCu) 248 nm are two examples. These lasers
have particularly narrow oscillation line widths of less than 3 GHz (0.5 Pico meters) [6]
making them candidates for use in fluorescence suppressed Raman spectroscopy.
9
CHEMICAL LASER
Chemical lasers are powered by a chemical reaction, and can achieve high powers in
continuous operation. For example, in the Hydrogen fluoride laser (2700-2900 nm) and the
Deuterium fluoride laser (3800 nm) the reaction is the combination of hydrogen or deuterium
gas with combustion products of ethylene in nitrogen trifluoride.
EXCIMER LASERS
Excimer lasers produce ultraviolet light, and are used in semiconductor manufacturing and in
LASIK eye surgery. Commonly used excimer molecules include F2 (emitting at 157 nm),
ArF (193 nm), KrCl (222 nm), KrF (248 nm), XeCl (308 nm), and XeF (351nm).
SOLID-STATE LASERS
Solid state laser materials are commonly made by doping a crystalline solid host with
ions that provide the required energy states. For example, the first working laser was made
from ruby, or chromium-doped sapphire. Another common type is made from neodymium-
doped yttrium aluminium garnet (YAG), known as Nd:YAG. Nd:YAG
Lasers can produce high powers in the infrared spectrum at 1064 nm. They are used for
cutting, welding and marking of metals and other materials, and also in spectroscopy and for
pumping dye lasers. Nd:YAG lasers are also commonly doubled their frequency to produce
532 nm when a visible (green) coherent source is required.
Ytterbium, holmium, thulium and erbium are other common dopants in solid state
lasers.
The Ho-YAG is usually operated in a pulsed mode, and passed through optical fibre
surgical devices to resurface joints, remove rot from teeth, Vaporize cancers, and pulverize
kidney and gall stones. Titanium-doped sapphire (Ti: sapphire) produces a highly tuneable
infrared laser, used for spectroscopy.
Solid state lasers also include glass or optical fibre hosted lasers, for example, with
Erbium or ytterbium ions as the active species. These allow extremely long gain regions,
and can support very high output powers because the fibre’s high surface area to volume ratio
allows efficient cooling and its wave guiding properties reduce thermal distortion of the
beam.
10
SEMICONDUCTOR LASERS
Laser diodes produce wavelengths from 405 nm to 1550 nm. Low power laser diodes
are used in laser pointers, laser printers, and CD/DVD players. More powerful laser diodes
are frequently used to optically pump other lasers with high efficiency. The highest power
industrial laser diodes, with power up to 10 kW, are used in industry for cutting and welding.
External-cavity semiconductor lasers have a semiconductor active medium in a larger cavity.
These devices can generate high power outputs with good beam quality, wavelength-tuneable
narrow-line width radiation, or ultra-short laser pulses.
Vertical cavity surface-emitting lasers (VCSELs) are semiconductor lasers whose
emission direction is perpendicular to the surface of the wafer. VCSEL devices typically have
a more circular output beam than conventional laser diodes, and potentially could be much
cheaper to manufacture. As of 2005, only 850 nm VCSELs are widely available, with 1300
nm VCSELs beginning to be commercialized [7], and 1550 nm devices an area of research.
VECSELs are external-cavity VCSELs. Quantum cascade lasers are semiconductor lasers
that have an active transition between energy sub-bands of an electron in a structure
containing several quantum wells.
DYE LASERS
Dye lasers use an organic dye as the gain medium. The wide gain spectrum of
available dyes allows these lasers to be highly tuneable, or to produce very short-duration
pulses (on the order of a few femtoseconds).
11
PROCESSAND MECHANISM
SPARK IGNITION SYSTEM
When the ignition switch is turned on current flows from the battery to the ignition coil.
Current flows through the Primary winding of the ignition coil where one end is connected to
the contact breaker. A cam which is directly connected to the camshaft opens and closes the
contact breaker (CB) points according to the number of the cylinders. When the cam lobe
Pushes CB switch, the CB point opens which causes the current from the primary circuit to
break. Due to a break in the current, an EMF is induced in the second winding having more
number of turns than the primary which increases the battery 12 volts to 22,000 volts. The
high voltage produced by the secondary winding is then transferred to the distributor. Higher
voltage is then transferred to the spark plug terminal via a high tension cable. A voltage
difference is generated between the central electrode and ground electrode of the spark plug.
The voltage is continuously transferred through the central electrode (which is sealed using
an insulator). When the voltage exceeds the dielectric of strength of the gases between the
electrodes, the gases are ionized. Due to the ionization of gases, they become conductors and
allow the current to flow through the gap and the spark is finally produced.
DRAWBACKS OF CONVENTIONAL SPARK IGNITION
 Location of spark plug is not flexible as it require shielding of plug from
immense heat and fuel spray.
 It is not possible to ignite inside the fuel spray.
 It requires frequent maintenance to remove carbon deposits.
 Leaner mixtures cannot be burned.
 Degradation of electrodes at high pressure and temperature.
 Flame propagation is slow.
 Multi point fuel ignition is not feasible.
12
LASER IGNITION SYSTEM LASERS AND THEIR EMISSION WAVELENGTH
LI requires certain conditions to be me
t for two basic steps to take place, spark
formation (generally limited bybreakdown
intensity) and subsequent ignition (generally
limited by a minimum ignition energy or MIE).
For example it's possible to providesufficient
energy for ignition with no spark formation or
provide insufficient energy with spark formation.
Thereare four mechanisms by virtue of which
LI is able to ignite the air-fuel mixture.
They are,
1. Thermal initiation (TI)
2. Non-resonant breakdown (NRB)
3. Resonant breakdown (RB)
4. Photo chemical ignition (PCI)
Amongst the above mentioned
mechanisms NRB is used the most
Laser Type
Wavelength
(nm)
Argonfluoride
(UV)
193
Kryptonfluoride
(UV)
248
Xenonchloride
(UV)
308
Nitrogen(UV) 337
Argon(blue) 488
Argon(green) 514
Heliumneon
(green)
543
Heliumneon
(red)
633
Rhodamine 6G
dye (tunable)
570-650
Ruby(CrAlO3)
(red)
694
Nd:YAG(NIR) 1064
Carbondioxide
(FIR)
10600
13
LASER INDUCED SPARK IGNITION
INTRODUCTION
Optical breakdown in air generated by a ND: YAG laser. Left: at a wavelength of 1064 nm,
right: at 532 nm
The process begins with multi-photon ionization of few gas molecules which releases
electrons that readily absorb more photons via the inverse bremsstrahlung process to increase
their kinetic energy. Electrons liberated by this means collide with other molecules and ionize
them, leading to an electron avalanche, and breakdown of the gas.Multiphoton absorption
processes are usually essential for the initial stage of breakdown because the available photon
energy at visible and near IR wavelengths is much smaller than the ionization energy. For
very short pulse duration (few picoseconds) the multi photon processes alone must provide
breakdown, since there is insufficient time for electron-molecule collision to occur. Thus this
avalanche of electrons and resultant ions collide with each other producing immense heat
hence creating plasma which is sufficiently strong to ignite the fuel. The wavelength of laser
depend upon the absorption properties of the laser and the minimum energy required depends
upon the number of photons required for producing the electron avalanche.
14
IGNITION IN COMBUSTION CHAMBER
The laser beam is passed through a convex lens, this convex lens diverge the beam and make
it immensely strong and sufficient enough to start combustion at that point. Hence the fuel is
ignited, at the focal point, with the mechanism shown above. The focal point is adjusted
where the ignition is required to have.
MINIMUM ENERGY REQUIRED FOR IGNITION
The minimum ignition energy required for laser ignition is more than that for electric
Spark ignition because of following reasons:
An initial comparison is useful for establishing the model requirements, and foridentifying
causes of the higher laser MIE. First, the volume of a typical electricalignition spark is 10^-3
cm3. The focal volume for a typical laser spark is 10^-5 cm3.Since atmospheric air contains
_1000 charged particles/cm3, the probability offinding a charged particle in the discharge
volume is very low for a laser spark.Second, an electrical discharge is part of an external
circuit that controls thepower input, which may last milliseconds, although high power input
to ignition sparks is usually designed to last <100 ns. Breakdown and heating of laser sparks
depend only on the gas, optical, and laser parameters, while the energy balance of spark
discharges depends on the circuit, gas, and electrode characteristics. The efficiency of energy
transfer to near-threshold laser sparks is substantially lower than to electrical sparks, so more
power is required to heat laser sparks.Another reason is that, energy in the form of photons is
wasted before the beamreach the focal point. Hence heating and ionizing the charge present
in the path of laser beam. This can also be seen from the propagation of flame which
propagateslongitudinally along the laser beam. Hence this loss of photons is another reason
for higher minimum energy required for laser ignition than that for electric spark.
15
WORKING
The laser beam is passed through a convex lens, this convex lens diverge the beam
and make it immensely strong and sufficient enough to start combustion at that point. Hence
the fuel is ignited, at the focal point, with the mechanism shown above. The focal point is
adjusted where the ignition is required to have.
Convex lens
Workingof Laser IgnitionSystem
PARTS OF LASER IGNITION SYSTEM
A laser ignition device for irradiating and condensing laser beams in a combustion chamber
of an internal combustion engine so as to ignite fuel particles within the combustion chamber,
includes: a laser beam generating unit for emitting the laser beams; and a condensing optical
member for guiding the laser beams into the combustion chamber such that the laser beams
are condensed in the combustion chamber.
Laser beam
Focused laser
beam
PlasmaI>Ithreshold
E>Eignition
Mixture burning
16
Laser Arrangement with Respect to Engine
POWER SOURCE
The average power requirements for a laser spark plug are relatively modest. A four
stroke engine operating at maximum of 1200 rpm requires an ignition spark 10 times per
second or 10Hz (1200rpm/2x60). For example 1-Joule/pulse electrical diode pumping levels
we are readily able to generate high mill joule levels of Q-switched energy. This provides us
with an average power requirement for the laser spark plug of say approximately 1-Joule
times 10Hz equal to approximately 10 Watts
COMBUSTION CHAMBER WINDOW
Since the laser ignition system is located outside the combustion chamber a window is
required to optically couple the laser beam. The window must:
 Withstand the thermal and mechanical stresses from the engine.
 Withstand the high laser power.
 Exhibit low propensity to fouling.
OPTIC FIBER WIRE
It is used to transport the laser beam from generating unit to the focusing unit.
FOCUSING UNIT
A set of optical lenses are used to focus the laser beam into the combustion chamber.
The focal length of the lenses can be varied according to where ignition is required. The
lenses used may be either combined or separated.
17
Focusing Optics
ADVANTAGES OF LASER INDUCED SPARK IGNITION
 Location of spark plug is flexible as it does not require shielding from
immense heat and fuel spray and focal point can be made anywhere in the
combustion chamber from any point It is possible to ignite inside the fuel spray as
there is no physical component at ignition location.
 It does not require maintenance to remove carbon deposits because of its self-
cleaning property.
 Leaner mixtures can be burned as fuel ignition inside combustion chamber is also
possible here certainty of fuel presence is very high.
 High pressure and temperature does not affect the performance allowing
the use of high compression ratios.
Flame propagation is fast as multipoint fuel ignition is also possible.
 Higher turbulence levels are not required due to above said advantages.
18
COMBUSTIONCHAMBEREXPERIMENT
INTRODUCTION
As a feasibility test, an excimer laser has been used for ignition of inflammable gases
inside a combustion bomb. The laser used for the first experiments was a Lambda Physik
LPX205, equipped with an unstable resonator system and operated with KrF, delivering
pulses with a wavelength of 248 nm and a duration of approximately 34 ns with maximum
pulse energy of 400 mJ.10 The combustion chamber has had a diameter of 65 mm and a
height of 86mm, with a resulting volume of 290cm3 and was made of steel.
The laser beam was focused into the chamber by means of a lens with a focal length
of 50 mm. Variations of pulse energies as well as gas mixtures have been performed to judge
the feasibility of the process. Results indicate that ignition-delay times are smaller and
pressure gradients are much steeper compared to conventional spark plug ignition.
ENGINE EXPERIMENTS
Since the first feasibility experiments could be concluded successfully, an engine was
modified for laser ignition. The engine has been modified by a replacement of the
conventional spark plug by a window installed into a cylindrical mount. The position of the
focusing lens inside the mount can be changed to allow variations of the location of the initial
optical breakdown. First experiment with laser ignition of the engine have been performed
with an excimer laser, later a q switched ND: YAG has been used.
19
Research engine with the q-switched Nd: YAG laser system
The replacement of the excimer laser was mainly caused by the fact that especially at
very low pulse energies the excimer laser shows strong energy fluctuations. Pulse energies,
ignition location and fuel/air ratios have been varied during the experiments. The engine has
been operated at each setting for several hours, repeatedly. All laser ignition experiments
have been accompanied by conventional spark plug ignition as reference measurements.
Technical data of the research engine and the ND: YAG laser used for the experiments.
Research
engine
switched
Nd:YAG
No. of
cylinders 1
Pump source Flash lamp
No. of valves 1 Wavelength 1064 or 532 nm
Injector Multihole Max. pulse
energy
1064 or 532 nm
Stroke 85 mm Pulse duration 6 ns
Bore 88 mm Power
consumption
1 kW
Displacement
vol.
517 cm3 Beam diameter 6 mm
Comp. ratio 11.6 Type Quantel Brilliant
RESULTS OF EXPERIMENT
Results of the experiments are summarized in fig shows that laser ignition has
advantages compared to conventional spark plug ignition. Compared to conventional spark
plug ignition, laser ignition reduces the fuel consumption by several per cents. Exhaust
emissions are reduced by nearly 20%. It is important that the benefits from laser ignition can
be achieved at almost the same engine smoothness level, as can be seen from fig.9.
Additionally, a frequency-doubled Nd: YAG laser has been used to examine possible
influences of the wavelength on the laser ignition process. No influences could be found. Best
results in terms of fuel consumption as well as exhaust gases have been achieved by laser
ignition within the fuel spray. As already mentioned, it is not possible to use conventional
spark plugs within the fuel spray since they will be destroyed very rapidly. Laser ignition
doesn’t suffer from that restriction.
20
Result Comparison
Another important question with a laser ignition system is its reliability. It is clear that the
operation of an engine causes very strong pollution within the combustion Chamber. Deposits
caused by the combustion process can contaminate the beam entrance window and the laser
ignition system will probably fail. To quantify the influence of deposits on the laser ignition
system, the engine has been operated with a spark plug at different load points for more than
20 hours with an installed beam entrance window. As can be seen in fig.10, the window was
soiled with a dark layer of combustion deposits. Afterwards, a cold start of the engine was
simulated. Already the first laser pulse ignited the fuel/air mixture. Following laser pulses
ignited the engine without misfiring, too. After 100 cycles the engine was stopped and the
window was disassembled. As can be seen from fig10, all deposits have been removed by the
laser beam. Additional experiments showed that for smooth operation of the engine the
minimum pulse energy of the laser is determined by the necessary intensity for cleaning of
the beam entrance window. Estimated minimum pulse energies are too low since such “self-
cleaning” mechanisms are not taken into account. Engine operation without misfiring was
always possible above certain threshold intensity at the beam entrance window. For safe
operation of an engine even at cold start conditions increased pulse energy of the first few
laser pulses would be beneficial for cleaning of the beam entrance window.
Self-Cleaning Property
FLAME PROPAGATION IN COMBUSTION CHAMBER
21
Flame propagation
Future ResearchNeeds andShortcomings
Cost
Concept proven but no commercial system yet available
Stability of optical window
Laser induced optical damage
Particle deposit
Intelligent control
Laser distribution
Multiple pulse ignitions
Multiple point ignitions
Single point ignition
Multipoint ignition
Multipulse ignition
22
Mazda RX-9 16X rotary to get laser ignition
According to the latest international reports, Mazda’s upcoming rotary sports
car could feature laser ignition technology.
This would replace the spark plug ignition system which is
currently applied to every petrol car on the market.
It’s also a setup which has been around since 1860.
23
CONCLUSION
The applicability of a laser-induced ignition system on engine has been proven.
Main advantages are the free choice of the ignition location within the combustion chamber,
even inside the fuel spray. Significant reductions in fuel consumption & exhaust gases show
the potential of the laser ignition process.
At present, a laser ignition plug is very expensive comparatively.
But potential advantages will surely bring it in to market for many practical applications
24
REFERENCES
[1] Bergmann and Schaefer, Lehrbuch der Experimentalphysik: Elektrizit¨at und
Magnetism us, vol. 2, Walter de Gruyter Berlin, 1981.
[2] D. R. Lidde, ed., CRC Handbook of Chemistry and Physics, CRC Press, 2000
[3] J. Ma, D. Alexander, and D. Poulain, “Laser spark ignition and combustion
Characteristics of methane-air mixtures,” Combustion and Flame 112 (4), pp.
492–506, 1998
[4] J. Syage, E. Fournier, R. Rianda, and R. Cohn, “Dynamics of flame propagation
Using laser-induced spark initiation: Ignition energy measurements,” Journal of
Applied Physics 64 (3), pp. 1499–1507, 1988.
[5] Lambda Physik, Manual for the LPX205 Excimer Laser, 1991
[6] M. Gower, “Krf laser-induced breakdown of gases,” Opt. Commun. 36, No. 1, pp.
43–45, 1981.
[7] M. Lavid, A. Poulos, and S. Gulati, “Infrared multiphoton ignition and
Combustion enhancement of natural gas,” in SPIE Proc.: Laser Applications in
Combustion and Combustion Diagnostics, 1862, pp. 33–44,1993.
[8] P. Ronney, “Laser versus conventional ignition of flames,” Opt. Eng. 33 (2), pp.
510–521, 1994.
[9] R. Hill, “Ignition-delay times in laser initiated combustion,” Applied Optics. 20
(13), pp. 2239–2242, 1981.
[10] T. Huges, Plasma and laser light, Adam Hilger, Bristol, 1975.

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Laser ignition report

  • 1. 0 SEMINAR REPORT ON LASER IGNITION SUBMITTED BY: Devashish Mishra R. No- 1228440042 M.E. 3RD YEAR UNDER GUIDANCE OF Mr Rohit Sir. DEPARTMENT OF MECHANICAL ENGINEERING UNITED INSTITUTE OF TECHNOLOGY NAINI ALLAHABAD 2014-2015
  • 2. 1 CONTENTS S.NO PAGE. NO. TOPIC SIGN. 1 4 Abstract 2 5 Introduction 3 6-10 Laser and its types 4 11-12 Process and mechanism- Laser and spark ignition 5 13-17 Laser induced spark ignition Introduction and working 6 18-20 Combustion chamber exp. 7 21 Future Research 8 22 Mazda RX-9 16X 9 23 CONCLUSION
  • 3. 2 CERTIFICATE Certified that seminar work entitled “LASER IGNITION SYSTEM” is a bonafide work carried out in the sixth semester by “Devashish Mishra” in partial fulfilment for the award of Bachelor of Technology in “MECHANICAL ENGINEERING” from “UNITED INDTITUTE OF TECHNOLOGY” during the academic year 2014-2015who carried out the seminar work under the guidance and no part of this work has been submitted earlier for the award of any degree. MR. ROHIT SIR H.O.D SIGN. SIGN.
  • 4. 3 ACKNOWLEDGEMENT I would like to express my gratitude and appreciation to all those who gave me the possibility to complete this report. A special thanks to our third year project Coordinator Mr Rohit, whose help, stimulating suggestions and encouragement, helped me to coordinate my project especially in writing this report. I would also like to acknowledge with much appreciation the crucial role of the staff of Mechanical department, who gave the permission to use all material to complete this report Last but not least, many thanks go to the head of the project,Mr Rohit sir whose have given his full effort in guiding the team in achieving the goal as well as his encouragement to maintain our progress in track. I would to appreciate the guidance given by other supervisor as well as the panels especially in our project presentation that has improved our presentation skills by their comment and tips.
  • 5. 4 ABSTRACT With the advent of lasers in the 1960s, researcher and engineers discovered a new and powerful tool to investigate natural phenomena and improve technologically critical processes. Nowadays, applications of different lasers span quite broadly from diagnostics tools in science and engineering to biological and medical uses. In this report basic principles and applications of lasers for ignition of fuels are concisely reviewed from the engineering perspective. The objective is to present the current state of the relevant knowledge on fuel ignition and discuss select applications, advantages and disadvantages, in the context of combustion engines. Fundamentally, there are four different ways in which laser light can interact with a combustible mixture to initiate an ignition event. They are referred to as thermal initiation, non-resonant breakdown, resonant breakdown, and photochemical ignition. By far the most commonly used technique is the non-resonant initiation of combustion primarily because of its freedom in selecting the laser wavelength and ease of implementation. Recent progress in the area of high power fibre optics allowed convenient shielding and transmission of the laser light to the combustion chamber. However, issues related to immediate interfacing between the light and the chamber such as selection of appropriate window material and its possible fouling during the operation, shaping of the laser focus volume, and selection of spatially optimum ignition point remain amongst the important engineering design challenges. One of the potential advantages of the lasers lies in its flexibility to change the ignition location. Also, multiple ignition points can be achieved rather comfortably as compared to conventional electric ignition systems using spark plugs. Although the cost and packaging complexities of the laser ignition systems have dramatically reduced to an affordable level for many applications, they are still prohibitive for important and high-volume applications such as automotive engines. However, their penetration in some niche markets, such as large stationary power plants and military applications, are imminent.
  • 6. 5 INTRODUCTION • It's widely accepted that the internal combustion engines will continue to power our vehicles. • Hence, as the global mobilization of people and goods increases, advances in combustion and after-treatment are needed to reduce the environmental impact of the continued use of IC engine vehicles. • To meet environmental legislation requirements, automotive manufacturers continue to address two critical aspects of engine performance, fuel economy and exhaust gas emissions. • New engines are becoming increasingly complex, with advanced combustion mechanisms that burn an increasing variety of fuels to meet future goals on performance, fuel economy and emissions. • The spark plug has remained largely unchanged since its invention, yet its poor ability to ignite highly dilute air- fuel mixtures limits the potential for improving combustion efficiency. • Spark ignition (SI) also restricts engine design, particularly in new engines, since the spark position is fixed by the cylinder head location of the plug, and the protruding electrode disturbs the cylinder geometry and may quench the combustion flame kernel. • So, many alternatives are being sought after to counter these limitations. • One of the alternative is the laser ignition system (LIS) being described here. • Compared to a conventional spark plug, a LIS should be a favorable ignition source in terms of lean burn characteristics and system flexibility. • So, in this paper we'll be discussing the implementation and impact of LIS on IC engines
  • 7. 6 LASER Lasers provide intense and unidirectional beam of light. Laser light is monochromatic (one specific wavelength). Wavelength of light is determined by amount of energy released when electron drops to lower orbit. Light is coherent; all the photons have same wave fronts that launch to unison. Laser light has tight beam and is strong and concentrated. To make these three properties occur takes something called “Stimulated Emission”, in which photon emission is organized. Main parts of laser are power supply, lasing medium and a pair of precisely aligned mirrors. One has totally reflective surface and other is partially reflective (96 %). The most important part of laser apparatus is laser crystal. Most commonly used laser crystal is manmade ruby consisting of aluminium oxide and 0.05% chromium. Crystal rods are round and end surfaces are made reflective. A laser rod for 3 J is 6 mm in diameter and 70 mm in length approximately. Laser rod is excited by xenon filled lamp, which surrounds it. Both are enclosed in highly reflective cylinder, which directs light from flash lamp in to the rod. Chromium atoms are excited to higher energy levels. The excited ions meet photons when they return to normal state. Thus very high energy is obtained in short pulses. Ruby rod becomes less efficient at higher temperatures, so it is continuously cooled with water, air or liquid nitrogen. The Ruby rod is the lasing medium and flashtube pumps it.
  • 8. 7 Laser in its non lasing state. The flash tube fires and injects light into the ruby rod. The light excites atoms in the ruby. Some of these atoms emit photons. Photons run in a directional ruby axis, so they bounce back and forth off the mirrors. As they pass through the crystal, they stimulate emission in other atoms.
  • 9. 8 Monochromatic, single phase calumniated light leaves the ruby through the half silvered mirror laser light. RUBY LASER :( TWO ENERGY LEVEL): Monochromatic, single-phase, calumniated light leavesthe ruby through the half-silvered mirror--laser light PHOTO 3.21 working of ruby Laser [6] GAS LASERS The Helium-neon laser (HeNe) emits 543 nm and 633 nm and is very common in education because of its low cost. Carbon dioxide lasers emit up to 100 kW at 9.6 μm and10.6 μm, and are used in industry for cutting and welding. Argon-Ion lasers emit 458 nm, 488 nm or 514.5 nm. Carbon monoxide lasers must be cooled but can produce up to 500kW. The Transverse Electrical discharge in gas at Atmospheric pressure (TEA) laser is an inexpensive gas laser producing UV Light at 337.1 nm. Metal ion lasers are gas lasers that generate deep ultraviolet wavelengths. Helium- Silver (HeAg) 224 nm and Neon-Copper (NeCu) 248 nm are two examples. These lasers have particularly narrow oscillation line widths of less than 3 GHz (0.5 Pico meters) [6] making them candidates for use in fluorescence suppressed Raman spectroscopy.
  • 10. 9 CHEMICAL LASER Chemical lasers are powered by a chemical reaction, and can achieve high powers in continuous operation. For example, in the Hydrogen fluoride laser (2700-2900 nm) and the Deuterium fluoride laser (3800 nm) the reaction is the combination of hydrogen or deuterium gas with combustion products of ethylene in nitrogen trifluoride. EXCIMER LASERS Excimer lasers produce ultraviolet light, and are used in semiconductor manufacturing and in LASIK eye surgery. Commonly used excimer molecules include F2 (emitting at 157 nm), ArF (193 nm), KrCl (222 nm), KrF (248 nm), XeCl (308 nm), and XeF (351nm). SOLID-STATE LASERS Solid state laser materials are commonly made by doping a crystalline solid host with ions that provide the required energy states. For example, the first working laser was made from ruby, or chromium-doped sapphire. Another common type is made from neodymium- doped yttrium aluminium garnet (YAG), known as Nd:YAG. Nd:YAG Lasers can produce high powers in the infrared spectrum at 1064 nm. They are used for cutting, welding and marking of metals and other materials, and also in spectroscopy and for pumping dye lasers. Nd:YAG lasers are also commonly doubled their frequency to produce 532 nm when a visible (green) coherent source is required. Ytterbium, holmium, thulium and erbium are other common dopants in solid state lasers. The Ho-YAG is usually operated in a pulsed mode, and passed through optical fibre surgical devices to resurface joints, remove rot from teeth, Vaporize cancers, and pulverize kidney and gall stones. Titanium-doped sapphire (Ti: sapphire) produces a highly tuneable infrared laser, used for spectroscopy. Solid state lasers also include glass or optical fibre hosted lasers, for example, with Erbium or ytterbium ions as the active species. These allow extremely long gain regions, and can support very high output powers because the fibre’s high surface area to volume ratio allows efficient cooling and its wave guiding properties reduce thermal distortion of the beam.
  • 11. 10 SEMICONDUCTOR LASERS Laser diodes produce wavelengths from 405 nm to 1550 nm. Low power laser diodes are used in laser pointers, laser printers, and CD/DVD players. More powerful laser diodes are frequently used to optically pump other lasers with high efficiency. The highest power industrial laser diodes, with power up to 10 kW, are used in industry for cutting and welding. External-cavity semiconductor lasers have a semiconductor active medium in a larger cavity. These devices can generate high power outputs with good beam quality, wavelength-tuneable narrow-line width radiation, or ultra-short laser pulses. Vertical cavity surface-emitting lasers (VCSELs) are semiconductor lasers whose emission direction is perpendicular to the surface of the wafer. VCSEL devices typically have a more circular output beam than conventional laser diodes, and potentially could be much cheaper to manufacture. As of 2005, only 850 nm VCSELs are widely available, with 1300 nm VCSELs beginning to be commercialized [7], and 1550 nm devices an area of research. VECSELs are external-cavity VCSELs. Quantum cascade lasers are semiconductor lasers that have an active transition between energy sub-bands of an electron in a structure containing several quantum wells. DYE LASERS Dye lasers use an organic dye as the gain medium. The wide gain spectrum of available dyes allows these lasers to be highly tuneable, or to produce very short-duration pulses (on the order of a few femtoseconds).
  • 12. 11 PROCESSAND MECHANISM SPARK IGNITION SYSTEM When the ignition switch is turned on current flows from the battery to the ignition coil. Current flows through the Primary winding of the ignition coil where one end is connected to the contact breaker. A cam which is directly connected to the camshaft opens and closes the contact breaker (CB) points according to the number of the cylinders. When the cam lobe Pushes CB switch, the CB point opens which causes the current from the primary circuit to break. Due to a break in the current, an EMF is induced in the second winding having more number of turns than the primary which increases the battery 12 volts to 22,000 volts. The high voltage produced by the secondary winding is then transferred to the distributor. Higher voltage is then transferred to the spark plug terminal via a high tension cable. A voltage difference is generated between the central electrode and ground electrode of the spark plug. The voltage is continuously transferred through the central electrode (which is sealed using an insulator). When the voltage exceeds the dielectric of strength of the gases between the electrodes, the gases are ionized. Due to the ionization of gases, they become conductors and allow the current to flow through the gap and the spark is finally produced. DRAWBACKS OF CONVENTIONAL SPARK IGNITION  Location of spark plug is not flexible as it require shielding of plug from immense heat and fuel spray.  It is not possible to ignite inside the fuel spray.  It requires frequent maintenance to remove carbon deposits.  Leaner mixtures cannot be burned.  Degradation of electrodes at high pressure and temperature.  Flame propagation is slow.  Multi point fuel ignition is not feasible.
  • 13. 12 LASER IGNITION SYSTEM LASERS AND THEIR EMISSION WAVELENGTH LI requires certain conditions to be me t for two basic steps to take place, spark formation (generally limited bybreakdown intensity) and subsequent ignition (generally limited by a minimum ignition energy or MIE). For example it's possible to providesufficient energy for ignition with no spark formation or provide insufficient energy with spark formation. Thereare four mechanisms by virtue of which LI is able to ignite the air-fuel mixture. They are, 1. Thermal initiation (TI) 2. Non-resonant breakdown (NRB) 3. Resonant breakdown (RB) 4. Photo chemical ignition (PCI) Amongst the above mentioned mechanisms NRB is used the most Laser Type Wavelength (nm) Argonfluoride (UV) 193 Kryptonfluoride (UV) 248 Xenonchloride (UV) 308 Nitrogen(UV) 337 Argon(blue) 488 Argon(green) 514 Heliumneon (green) 543 Heliumneon (red) 633 Rhodamine 6G dye (tunable) 570-650 Ruby(CrAlO3) (red) 694 Nd:YAG(NIR) 1064 Carbondioxide (FIR) 10600
  • 14. 13 LASER INDUCED SPARK IGNITION INTRODUCTION Optical breakdown in air generated by a ND: YAG laser. Left: at a wavelength of 1064 nm, right: at 532 nm The process begins with multi-photon ionization of few gas molecules which releases electrons that readily absorb more photons via the inverse bremsstrahlung process to increase their kinetic energy. Electrons liberated by this means collide with other molecules and ionize them, leading to an electron avalanche, and breakdown of the gas.Multiphoton absorption processes are usually essential for the initial stage of breakdown because the available photon energy at visible and near IR wavelengths is much smaller than the ionization energy. For very short pulse duration (few picoseconds) the multi photon processes alone must provide breakdown, since there is insufficient time for electron-molecule collision to occur. Thus this avalanche of electrons and resultant ions collide with each other producing immense heat hence creating plasma which is sufficiently strong to ignite the fuel. The wavelength of laser depend upon the absorption properties of the laser and the minimum energy required depends upon the number of photons required for producing the electron avalanche.
  • 15. 14 IGNITION IN COMBUSTION CHAMBER The laser beam is passed through a convex lens, this convex lens diverge the beam and make it immensely strong and sufficient enough to start combustion at that point. Hence the fuel is ignited, at the focal point, with the mechanism shown above. The focal point is adjusted where the ignition is required to have. MINIMUM ENERGY REQUIRED FOR IGNITION The minimum ignition energy required for laser ignition is more than that for electric Spark ignition because of following reasons: An initial comparison is useful for establishing the model requirements, and foridentifying causes of the higher laser MIE. First, the volume of a typical electricalignition spark is 10^-3 cm3. The focal volume for a typical laser spark is 10^-5 cm3.Since atmospheric air contains _1000 charged particles/cm3, the probability offinding a charged particle in the discharge volume is very low for a laser spark.Second, an electrical discharge is part of an external circuit that controls thepower input, which may last milliseconds, although high power input to ignition sparks is usually designed to last <100 ns. Breakdown and heating of laser sparks depend only on the gas, optical, and laser parameters, while the energy balance of spark discharges depends on the circuit, gas, and electrode characteristics. The efficiency of energy transfer to near-threshold laser sparks is substantially lower than to electrical sparks, so more power is required to heat laser sparks.Another reason is that, energy in the form of photons is wasted before the beamreach the focal point. Hence heating and ionizing the charge present in the path of laser beam. This can also be seen from the propagation of flame which propagateslongitudinally along the laser beam. Hence this loss of photons is another reason for higher minimum energy required for laser ignition than that for electric spark.
  • 16. 15 WORKING The laser beam is passed through a convex lens, this convex lens diverge the beam and make it immensely strong and sufficient enough to start combustion at that point. Hence the fuel is ignited, at the focal point, with the mechanism shown above. The focal point is adjusted where the ignition is required to have. Convex lens Workingof Laser IgnitionSystem PARTS OF LASER IGNITION SYSTEM A laser ignition device for irradiating and condensing laser beams in a combustion chamber of an internal combustion engine so as to ignite fuel particles within the combustion chamber, includes: a laser beam generating unit for emitting the laser beams; and a condensing optical member for guiding the laser beams into the combustion chamber such that the laser beams are condensed in the combustion chamber. Laser beam Focused laser beam PlasmaI>Ithreshold E>Eignition Mixture burning
  • 17. 16 Laser Arrangement with Respect to Engine POWER SOURCE The average power requirements for a laser spark plug are relatively modest. A four stroke engine operating at maximum of 1200 rpm requires an ignition spark 10 times per second or 10Hz (1200rpm/2x60). For example 1-Joule/pulse electrical diode pumping levels we are readily able to generate high mill joule levels of Q-switched energy. This provides us with an average power requirement for the laser spark plug of say approximately 1-Joule times 10Hz equal to approximately 10 Watts COMBUSTION CHAMBER WINDOW Since the laser ignition system is located outside the combustion chamber a window is required to optically couple the laser beam. The window must:  Withstand the thermal and mechanical stresses from the engine.  Withstand the high laser power.  Exhibit low propensity to fouling. OPTIC FIBER WIRE It is used to transport the laser beam from generating unit to the focusing unit. FOCUSING UNIT A set of optical lenses are used to focus the laser beam into the combustion chamber. The focal length of the lenses can be varied according to where ignition is required. The lenses used may be either combined or separated.
  • 18. 17 Focusing Optics ADVANTAGES OF LASER INDUCED SPARK IGNITION  Location of spark plug is flexible as it does not require shielding from immense heat and fuel spray and focal point can be made anywhere in the combustion chamber from any point It is possible to ignite inside the fuel spray as there is no physical component at ignition location.  It does not require maintenance to remove carbon deposits because of its self- cleaning property.  Leaner mixtures can be burned as fuel ignition inside combustion chamber is also possible here certainty of fuel presence is very high.  High pressure and temperature does not affect the performance allowing the use of high compression ratios. Flame propagation is fast as multipoint fuel ignition is also possible.  Higher turbulence levels are not required due to above said advantages.
  • 19. 18 COMBUSTIONCHAMBEREXPERIMENT INTRODUCTION As a feasibility test, an excimer laser has been used for ignition of inflammable gases inside a combustion bomb. The laser used for the first experiments was a Lambda Physik LPX205, equipped with an unstable resonator system and operated with KrF, delivering pulses with a wavelength of 248 nm and a duration of approximately 34 ns with maximum pulse energy of 400 mJ.10 The combustion chamber has had a diameter of 65 mm and a height of 86mm, with a resulting volume of 290cm3 and was made of steel. The laser beam was focused into the chamber by means of a lens with a focal length of 50 mm. Variations of pulse energies as well as gas mixtures have been performed to judge the feasibility of the process. Results indicate that ignition-delay times are smaller and pressure gradients are much steeper compared to conventional spark plug ignition. ENGINE EXPERIMENTS Since the first feasibility experiments could be concluded successfully, an engine was modified for laser ignition. The engine has been modified by a replacement of the conventional spark plug by a window installed into a cylindrical mount. The position of the focusing lens inside the mount can be changed to allow variations of the location of the initial optical breakdown. First experiment with laser ignition of the engine have been performed with an excimer laser, later a q switched ND: YAG has been used.
  • 20. 19 Research engine with the q-switched Nd: YAG laser system The replacement of the excimer laser was mainly caused by the fact that especially at very low pulse energies the excimer laser shows strong energy fluctuations. Pulse energies, ignition location and fuel/air ratios have been varied during the experiments. The engine has been operated at each setting for several hours, repeatedly. All laser ignition experiments have been accompanied by conventional spark plug ignition as reference measurements. Technical data of the research engine and the ND: YAG laser used for the experiments. Research engine switched Nd:YAG No. of cylinders 1 Pump source Flash lamp No. of valves 1 Wavelength 1064 or 532 nm Injector Multihole Max. pulse energy 1064 or 532 nm Stroke 85 mm Pulse duration 6 ns Bore 88 mm Power consumption 1 kW Displacement vol. 517 cm3 Beam diameter 6 mm Comp. ratio 11.6 Type Quantel Brilliant RESULTS OF EXPERIMENT Results of the experiments are summarized in fig shows that laser ignition has advantages compared to conventional spark plug ignition. Compared to conventional spark plug ignition, laser ignition reduces the fuel consumption by several per cents. Exhaust emissions are reduced by nearly 20%. It is important that the benefits from laser ignition can be achieved at almost the same engine smoothness level, as can be seen from fig.9. Additionally, a frequency-doubled Nd: YAG laser has been used to examine possible influences of the wavelength on the laser ignition process. No influences could be found. Best results in terms of fuel consumption as well as exhaust gases have been achieved by laser ignition within the fuel spray. As already mentioned, it is not possible to use conventional spark plugs within the fuel spray since they will be destroyed very rapidly. Laser ignition doesn’t suffer from that restriction.
  • 21. 20 Result Comparison Another important question with a laser ignition system is its reliability. It is clear that the operation of an engine causes very strong pollution within the combustion Chamber. Deposits caused by the combustion process can contaminate the beam entrance window and the laser ignition system will probably fail. To quantify the influence of deposits on the laser ignition system, the engine has been operated with a spark plug at different load points for more than 20 hours with an installed beam entrance window. As can be seen in fig.10, the window was soiled with a dark layer of combustion deposits. Afterwards, a cold start of the engine was simulated. Already the first laser pulse ignited the fuel/air mixture. Following laser pulses ignited the engine without misfiring, too. After 100 cycles the engine was stopped and the window was disassembled. As can be seen from fig10, all deposits have been removed by the laser beam. Additional experiments showed that for smooth operation of the engine the minimum pulse energy of the laser is determined by the necessary intensity for cleaning of the beam entrance window. Estimated minimum pulse energies are too low since such “self- cleaning” mechanisms are not taken into account. Engine operation without misfiring was always possible above certain threshold intensity at the beam entrance window. For safe operation of an engine even at cold start conditions increased pulse energy of the first few laser pulses would be beneficial for cleaning of the beam entrance window. Self-Cleaning Property FLAME PROPAGATION IN COMBUSTION CHAMBER
  • 22. 21 Flame propagation Future ResearchNeeds andShortcomings Cost Concept proven but no commercial system yet available Stability of optical window Laser induced optical damage Particle deposit Intelligent control Laser distribution Multiple pulse ignitions Multiple point ignitions Single point ignition Multipoint ignition Multipulse ignition
  • 23. 22 Mazda RX-9 16X rotary to get laser ignition According to the latest international reports, Mazda’s upcoming rotary sports car could feature laser ignition technology. This would replace the spark plug ignition system which is currently applied to every petrol car on the market. It’s also a setup which has been around since 1860.
  • 24. 23 CONCLUSION The applicability of a laser-induced ignition system on engine has been proven. Main advantages are the free choice of the ignition location within the combustion chamber, even inside the fuel spray. Significant reductions in fuel consumption & exhaust gases show the potential of the laser ignition process. At present, a laser ignition plug is very expensive comparatively. But potential advantages will surely bring it in to market for many practical applications
  • 25. 24 REFERENCES [1] Bergmann and Schaefer, Lehrbuch der Experimentalphysik: Elektrizit¨at und Magnetism us, vol. 2, Walter de Gruyter Berlin, 1981. [2] D. R. Lidde, ed., CRC Handbook of Chemistry and Physics, CRC Press, 2000 [3] J. Ma, D. Alexander, and D. Poulain, “Laser spark ignition and combustion Characteristics of methane-air mixtures,” Combustion and Flame 112 (4), pp. 492–506, 1998 [4] J. Syage, E. Fournier, R. Rianda, and R. Cohn, “Dynamics of flame propagation Using laser-induced spark initiation: Ignition energy measurements,” Journal of Applied Physics 64 (3), pp. 1499–1507, 1988. [5] Lambda Physik, Manual for the LPX205 Excimer Laser, 1991 [6] M. Gower, “Krf laser-induced breakdown of gases,” Opt. Commun. 36, No. 1, pp. 43–45, 1981. [7] M. Lavid, A. Poulos, and S. Gulati, “Infrared multiphoton ignition and Combustion enhancement of natural gas,” in SPIE Proc.: Laser Applications in Combustion and Combustion Diagnostics, 1862, pp. 33–44,1993. [8] P. Ronney, “Laser versus conventional ignition of flames,” Opt. Eng. 33 (2), pp. 510–521, 1994. [9] R. Hill, “Ignition-delay times in laser initiated combustion,” Applied Optics. 20 (13), pp. 2239–2242, 1981. [10] T. Huges, Plasma and laser light, Adam Hilger, Bristol, 1975.