Switchgear and rectifiers are used to control, protect, and isolate electrical equipment. Switchgear includes disconnect switches, fuses, and circuit breakers, and is used to de-energize equipment for work and clear faults. Rectifiers convert alternating current to direct current through processes like half-wave and full-wave rectification. Common types of switchgear and rectifiers include low voltage switchgear, air circuit breakers, single-phase and three-phase rectifiers, which provide functions like electrical protection, isolation from live parts, and switching. Proper maintenance through inspection, testing, and cleaning helps ensure safe and reliable operation.
2. SWITCHGEAR
switchgear is the combination of
electrical disconnect
switches, fuses or circuit breakers used
to control, protect and isolate electrical
equipment. Switchgear is used both to
de-energize equipment to allow work to
be done and to
clear faults downstream.
4. Types:
LV Switchgear
MV Switchgear
Generally electrical
switchgear rated upto 1 KV is
termed as low voltage switchgear
The most common use of LV
switchgear is in LV distribution
board.
5.
6.
7. THE ROLE OF SWITCHGEAR IS :
ELECTRICAL PROTECTION
SAFE ISOLATION FROM LIVE PARTS
LOCAL OR REMOTE SWITCHING
The basic functions of
Switchgear
8. Periodic Maintenance
Preventive Maintenance
a) 2 yearly Maintenance
b) 4 yearly Maintenance
Importance Of PM
Through such PM, troubles can be detected in the
Early stages and corrective actions can be taken
before extensive damage occurs.
9. The most common use of LV switchgear is in
LV distribution board.
This system has the following parts
Incomer
The incomer feeds incoming electrical
power to the incomer bus.
The switchgear used in the incomer should
have a main switching device.
The switchgear devices attached with incomer
should be capable of withstanding
abnormal current for a short specific duration
in order to allow downstream devices to
operate.
Generally Air Circuit Breakers are preferably
used as interrupting device.
Sub – Incomer
These sub – incomers draw power from main
incomer bus and feed this power to feeder bus
Feeders
Different feeders are connected to the feeder
bus to feeds different loads like, motor loads,
lighting loads, industrial machinery loads, air
conditioner loads, transformer cooling
system loads etc.
11. Busbar
Busbar is a strip or bar of copper, brass or aluminium that conducts
electricity within a switchboard, distribution board, substation,
The cross-sectional size of the busbar determines the maximum amount
of current
Used to interconnect the loads and sources of electrical power.
12. Busbar Specification
Manufacturer: Nova Magrini Gallilio
Type of Busbar : Copper ( Insulated with Silver coated joints)
Busbar Rating : 1500 Amp
Method Of Cleaning : Clean with Lint Free Cloth
Busbar Dimensions : 2*100*8 mm
Busbar Maintenance
Full Bus Bar Inspection check for overheating signs, visual
inspection of Cu plate and nut bolts. cleaning of incoming/outgoing
spouts.
Remove dust with vacuum cleaner.
Cleaning and lubricating mechanical links with contact grease.
Check operating mechanism of shutter.
Contact Resistance of Electrical joints.
Check IR to earth and between phases on busbar and outgoing
circuits @ 2500V
13. Air Circuit Breaker (ACB)
A circuit breaker is an automatically operated electrical switch designed to protect
an electrical circuit from damage caused by overload or short circuit. Its basic
function is to detect a fault condition and interrupt current flow
14. Air Circuit Breakers : Charging method
Circuit breaker closing springs may be compressed manually or by means
of a small electric motor.
The closing coil is charged by manual charging handle. For closing, first
charge the spring by using the charging handle
15. Maintenance of Air Circuit Breaker
LV Circuit Breakers operating at 600 volt and
below, should be inspected
Maintained every 1 to 4 years depending on their
services and operating
Conditions.
Conditions that make frequency maintenance and
inspection are necessary:
High humidity and High temp
Dusty or Dirty Atmosphere
Corrosive Atmosphere
16. Inspection & Cleaning
Insulating parts including bushing should be cleaned
of dust
Clean & inspect Arc Chutes for Cracks, Broken Parts
. Replace Damage Parts
Inspect Breaker Operating Mechanism for loose
hardware & missing or broken etc
Examine for wears
Check Rack in/ out mechanism for normel operation
Lubricate if necessary
Check tightness of all terminations
Contacts maintenance
Arcing contacts to be verified for burn off
To be adjusted or exchanged that arc contacts
simultaneoslu when closing
Permissible tolerance 1mm
Adjust lead of arcing contacts from main contacts such
that when arc contacts
Meet then distance between
17. Insulation Resistance Test (Megger)
Load and line conductors should disconnected from the breaker to make
Test. IR between phases and phases w.r.t ground with breaker closed.
the result is compared against manufacturer/ pervious data
For breaker being tested.
Cycling the breaker
On & Off the breaker several times to check the correct operation
Of breaker.
Verify For Loop Check
Insert circuit breaker at test position and on & off the breaker
from remote location
19. Relay
Relays is automatic device which senses an abnormal condition of
electrical circuit and closes its contacts. these contacts in turns close
and complete the circuit breaker trip coil circuit hence make the circuit
breaker tripped
20. General Precautions to be taken
Check the Electrical Isolation First
During maintenance Earth MUST be connected
Before maintenance of breaker spring must be discharge.
Don’t use compressed air on breaker
Don’t use file or emery paper for contacts cleaning
Inspection Inside Switchgear Room
Switchgear environment (switch room access and surrounds,
including fence and external walls if outdoors.
Signs of water
Signs of unauthorized access
Condition of firefighting equipment and warning notices
General Housekeeping
21.
22. INTRODUCTION
• Rectifiers take a number of forms, including
vacuum tube diodes, mercury-arc valves,
copper and selenium oxide
rectifiers, semiconductor diodes, silicon-
controlled rectifiers and other silicon-based
semiconductor switches
• is an electrical device
that converts alternating current (AC) to direct
current (DC).
• The process is called rectification
24. Single-phase rectifiers:
HALF-WAVE RECTIFICATION
• only one half of the input waveform reaches
the output which means voltage is lower
• the harmonic content of the rectifier's output
waveform is very large and consequently
difficult to filter.
25. Single-phase rectifiers:
HALF-WAVE RECTIFICATION
• Single diode rectifier
is connected across
an alternating
voltage source vS
▪ Since the diode only conducts when the anode
is positive with respect to the cathode, current
will flow only during the positive half cycle of
the input voltage.
26. Single-phase rectifiers:
HALF-WAVE RECTIFICATION
The waveforms for source voltage vS and output
voltage vo
• The output voltage varies between the peak
voltage vm and zero in each cycle. This variation
is called “ripple”, and the corresponding voltage
is called the peak-to-peak ripple voltage, vp-p.
27. Single-phase rectifiers:
HALF-WAVE RECTIFICATION
• If a DC voltmeter is connected to measure the
output voltage of the half-wave rectifier (i.e.,
across the load resistance), the reading
obtained would be the average load voltage
Vave, also called the DC output voltage.
• The meter averages out the pulses and
displays this average.
Output voltage and average voltage for half-wave rectifier
30. Single-phase rectifiers:
FULL-WAVE RECTIFICATION
• Full-wave center-tap rectifier: During negative
input half-cycle, bottom half of secondary
winding conducts, delivering a positive half-
cycle to the load.
31. Single-phase rectifiers:
FULL-WAVE RECTIFICATION
• The full wave rectifier produces twice as
many output pulses as the half wave
rectifier.
• average load voltage (i.e. DC output
voltage) is found as
Average DC Voltage for a Full Wave Rectifier
32. Multi-phase rectification
• The higher the number of pulses:
– the better the utilization of the rectifier
– the lesser the ripple amplitude
– the higher the ripple frequency — this implies that
filtering the ripple is easier.
• Systems with a number of pulses higher than 12
(normally obtained by combining two three-
phase bridges) are not often used since their
advantages are compensated by their growing
complexity.
33. Multi-phase rectifiers:
Three phase Half Wave Rectifier
• consists of a three
phase transformer
• a star connected
secondary three phase
transformer with three
diodes connected to the
three phases
• the neutral point ‘NTRL’
of the secondary is
considered as the earth
for the circuit and is
given as the negative
terminal for the load
34. • For each one-third of
the cycle, each diode
conducts.
• At the instant when
one diode out of three
is conducting, the other
two are left inactive, at
that instant their
cathodes becomes
positive with respect to
the anodes.
• Then the process
repeats for each of the
three diodes.
Multi-phase rectifiers:
Three phase Half Wave Rectifier
35. Multi-phase rectifiers:
Three phase Full Wave Rectifier
• also called as
a six wave half
wave rectifier
• in the figure
below the
diodes D1 to
D6 will conduct
only for ⅙ th of
the period, with
a period of
36. Multi-phase rectifiers:
Three phase Full Wave Rectifier
• the fluctuation
of dc voltage is
less in a three
phase circuit
• the variation
lies between
the maximum
alternation
voltage and
86.6% of this,
Notas del editor
rectifiers take a number of forms, including vacuum tube diodes, mercury-arc valves, copper and selenium oxide rectifiers, semiconductor diodes, silicon-controlled rectifiers and other silicon-based semiconductor switches
The most common is the semiconductor diodes used in rectifiers for power
supplies. Rectifiers are mainly used in power supplies where an AC signal is to be converted to DC. The DC voltage is obtained by passing the rectifier’s output through a filter to remove the ripple (AC components).
The semiconductor diode only allows one-way flow of electrons.
single-phase rectifiers are in use both as low-power stand-alone converters (up to
some kilowatts) and as output stage in Switched Mode Power Supplies (SMPS). For domestic equipments.
Multi-phase rectifiers-
three phase rectifiers supplies the direct current at very low ripple and at a very very stable to the load (e.g., magnet or klystron)
for most industrial and high-power applications, three-phase rectifier circuits are the norm. As with single-phase rectifiers, three-phase rectifiers can take the form of a half-wave circuit, a full-wave circuit using a center-tapped transformer, or a full-wave bridge circuit.
In half wave rectification of a single-phase supply, the AC power source only supplies power to the load one half every full cycle, while the other half is blocked. Because only one half of the input waveform reaches the output, mean voltage is lower.
half-wave rectification is, however, a very simple way to reduce power to a resistive load.
Half-wave rectifiers produce far more ripple than full-wave rectifiers, and much more filtering is needed to eliminate harmonics of the AC frequency from the output.
During the positive half cycle of the source, the ideal diode is forward biased and operates as a closed switch.
The source voltage is directly connected across the load. During the negative half cycle, the diode is reverse
biased and acts as an open switch. The source voltage is disconnected from the load. As no current flows
through the load, the load voltage vo is zero.
Both the load voltage and current are of one polarity and hence said
to be rectified.
if we need to rectify AC power to obtain the full use of both half-cycles of the sine wave, a different rectifier circuit configuration must be used. Such a circuit is called a full-wave rectifier.
One kind of full-wave rectifier, called the center-tap design, uses a transformer with a center-tapped secondary winding and two diodes, as in Figure above.
This circuit's operation is easily understood one half-cycle at a time.
Understanding the circuit's operation one half-cycle at a time.
Consider the first half-cycle, when the source voltage polarity is positive (+) on top and negative (-) on bottom.
At this time, only the top diode is conducting; the bottom diode is blocking current, and the load “sees” the first half of the sine wave, positive on top and negative on bottom. Only the top half of the transformer's secondary winding carries current during this half-cycle as in Figure
During the next half-cycle, the AC polarity reverses. Now, the other diode and the other half of the transformer's secondary winding carry current while the portions of the circuit formerly carrying current during the last half-cycle sit idle. The load still “sees” half of a sine wave, of the same polarity as before: positive on top and negative on bottom. (Figure
This is the same as saying that the full wave rectifier has twice the output frequency of a half wave rectifier. For this reason, the average load voltage (i.e. DC output voltage) is found as
A three phase half wave rectifier, as the name implies , consists of a three phase transformer. Given below is a star connected secondary three phase transformer with three diodes connected to the three phases.As shown in the figure, the neutral point ‘NTRL’ of the secondary is considered as the earth for the circuit and is given as the negative terminal for the load.
The input and the output wave forms for the circuit above is shown below. For each one-third of the cycle, each diode conducts. At the instant when one diode out of three is conducting, the other two are left inactive, at that instant their cathodes becomes positive with respect to the anodes. This process repeats for each of the three diodes.
The voltage between the cathode and ‘NTRL’ (dc voltage Vdc) will have a value between the peak value of alternating voltages per phase Vsm and half this value ½ Vsm.
Six diodes are used for the making of this full wave rectifier. As so, it may pose some problems and may also be advantageous in some cases. If we need a smoother output, the use of six diodes may be seen as an advantage.But the use of six diodes complicates the circuit and each diode operates for a shorter cycle.Also, since no more than six are used, the circuit is cost effective, as long as it is compared with the comparative increase in the output of the rectifier.
As shown in the output wave form, the fluctuation of dc voltage is less in a three phase circuit.The variation lies between the maximum alternation voltage and 86.6% of this, with the average value being 0.955 times the maximum value.