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TapTone
 Volume 3, No.5



                                                                                News and information from Teledyne
                                                                                TapTone, a leader in the package
                                                                                inspection industry.

                                    A P P L I C AT I O N N O T E S

Leak detection in aerosol cans of
whipped cream
Tested: Cans of whipped cream
Tested with: TapTone 4000-FS Force System

The purpose of this test was to prove the effectiveness of the TapTone
4000-FS Force System in testing high pressure aerosol cans for leaks.
Leaking containers can result in reduced or zero product delivery leaving
customers dissatised and ruining your brand image. Leaks can orginate
from faulty valves, broken valve stems or missing valve cup gaskets, and
missaligned or missapplied valve cups. The T4000-FS was specically
designed to handle the higher internal pressures of aerosol containers
up to 140 psi or 9.6 bar. The TapTone 4000-FS is a non-destructive              Cans of aerosol whipped cream
leak inspection system that will test 100% of your containers on-line at        being tested in the TapTone 4000-FS
                                                                                Force System
production line speeds. The system is ideal for nding potential leakers in
aerosol containers before they leave your processing plant.


TECHNOLOGY CORNER How it works
Detects leaks and low pressure in aerosol containers, LN2 dosed beverage
containers, and carbonated beverage containers. Parallel belts transport
the container past a sensor that measures the tension on the sidewall
of the container. This action allows the system to measure the pressure
inside the container. Utilizing DSP technology, the controller analyzes
the measurement and assigns a merit value to each container. If the merit
value is outside of the acceptable range, a reject signal activates a remote
reject system.

                                                                               T4000-FS Force System. All stainless
                                                                               steel construction and reinforced side
                                                                               plates make it the perfect solution for
                                                                               testing aerosol cans.




                                                                                    TapTone.com
A P P L I C AT I O N N O T E S

TEST                                                                                         Figure 1

Figure 1 shows the evaluation                                                         1000




                                                       TapTone 4000-FS Merit Values
comparing non-leaking cans to                                                         900

low pressure and no pressure cans.                                                    800
The non-leaking cans had internal
pressures around 140 psi. The low                                                     700


and no pressure cans were supplied                                                    600

from the customer. The cans were                                                      500
                                                                                                                                                                                            9-Good Pressure

tested several times to get a larger                                                                                                                                                        9-Low Pressure
                                                                                                                                                                                            2-Zero Pressure
population of readings.
                                                                                      400


                                                                                      300

During the testing, the non-leaking                                                   200

cans generated an average merit
                                                                                      100
value* of 960. The low pressure cans
had average merit values of 830                                                         0
                                                                                             1       6       11    16        21         26    31        36    41        46        51
and all showed good separation in
values from the population of good                                                                                Number of Passes
cans. The zero pressure cans showed                                                          Figure 2
a clear separation from both the                                                      1000

good and low pressure cans.
                                             TapTone 4000-FS Merit Values




                                                                                       900


Figure 2 shows the serial release                                                      800

of pressure from a single can of                                                       700
product that has been tested after
each pressure release. The data                                                        600


demonstrates the sensitivity and                                                       500
                                                                                                                                                                                                Single Can Released


linearity of the system.
                                                                                       400


                                                                                       300



SUMMARY                                                                                200


The TapTone 4000-FS was successful in                                                  100

differentiating low and zero pressure cans                                               0
from full pressure whipped cream cans.                                                       1   4       7   10   13    16        19    22   25    28    31   34   37        40   43   46

Containers should be tested at a point                                                                                  Number of Passes
in the production line where sufcient                                                           * Merit value is a calculated number determined using an algorithm
                                                                                                 to compute a resultant from a set of data values. Test results
pressure has built in the container.                                                             achieved in the test laboratory may be different from results seen in
                                                                                                 the production environment.




                                                                                                              49 Edgerton Drive • North Falmouth, MA 02556 USA
                                                                                                                         P: 508.563.1000 • F: 508.564.9945
                                                                                                                                       E-Mail: taptone@teledyne.com
                                                                                                         05/2009. Specications subject to change without notice. TapTone is a
                                                                                                                     registered trademark of Teledyne TapTone.
                                                                                                                         Copyright 2009, Teledyne TapTone.




                                                                                                                                                              TapTone.com

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Leak Detection In Aerosol Cans

  • 1. TapTone Volume 3, No.5 News and information from Teledyne TapTone, a leader in the package inspection industry. A P P L I C AT I O N N O T E S Leak detection in aerosol cans of whipped cream Tested: Cans of whipped cream Tested with: TapTone 4000-FS Force System The purpose of this test was to prove the effectiveness of the TapTone 4000-FS Force System in testing high pressure aerosol cans for leaks. Leaking containers can result in reduced or zero product delivery leaving customers dissatised and ruining your brand image. Leaks can orginate from faulty valves, broken valve stems or missing valve cup gaskets, and missaligned or missapplied valve cups. The T4000-FS was specically designed to handle the higher internal pressures of aerosol containers up to 140 psi or 9.6 bar. The TapTone 4000-FS is a non-destructive Cans of aerosol whipped cream leak inspection system that will test 100% of your containers on-line at being tested in the TapTone 4000-FS Force System production line speeds. The system is ideal for nding potential leakers in aerosol containers before they leave your processing plant. TECHNOLOGY CORNER How it works Detects leaks and low pressure in aerosol containers, LN2 dosed beverage containers, and carbonated beverage containers. Parallel belts transport the container past a sensor that measures the tension on the sidewall of the container. This action allows the system to measure the pressure inside the container. Utilizing DSP technology, the controller analyzes the measurement and assigns a merit value to each container. If the merit value is outside of the acceptable range, a reject signal activates a remote reject system. T4000-FS Force System. All stainless steel construction and reinforced side plates make it the perfect solution for testing aerosol cans. TapTone.com
  • 2. A P P L I C AT I O N N O T E S TEST Figure 1 Figure 1 shows the evaluation 1000 TapTone 4000-FS Merit Values comparing non-leaking cans to 900 low pressure and no pressure cans. 800 The non-leaking cans had internal pressures around 140 psi. The low 700 and no pressure cans were supplied 600 from the customer. The cans were 500 9-Good Pressure tested several times to get a larger 9-Low Pressure 2-Zero Pressure population of readings. 400 300 During the testing, the non-leaking 200 cans generated an average merit 100 value* of 960. The low pressure cans had average merit values of 830 0 1 6 11 16 21 26 31 36 41 46 51 and all showed good separation in values from the population of good Number of Passes cans. The zero pressure cans showed Figure 2 a clear separation from both the 1000 good and low pressure cans. TapTone 4000-FS Merit Values 900 Figure 2 shows the serial release 800 of pressure from a single can of 700 product that has been tested after each pressure release. The data 600 demonstrates the sensitivity and 500 Single Can Released linearity of the system. 400 300 SUMMARY 200 The TapTone 4000-FS was successful in 100 differentiating low and zero pressure cans 0 from full pressure whipped cream cans. 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 Containers should be tested at a point Number of Passes in the production line where sufcient * Merit value is a calculated number determined using an algorithm to compute a resultant from a set of data values. Test results pressure has built in the container. achieved in the test laboratory may be different from results seen in the production environment. 49 Edgerton Drive • North Falmouth, MA 02556 USA P: 508.563.1000 • F: 508.564.9945 E-Mail: taptone@teledyne.com 05/2009. Specications subject to change without notice. TapTone is a registered trademark of Teledyne TapTone. Copyright 2009, Teledyne TapTone. TapTone.com