2. Year 1933. Plant foundation – a date
when Saratov intersovkhoz tractor
capital repair workshop was established.
3.
Today LLC ‘Saratovdieselapparat’ is a modern, high-technology,
pneumatic-, hydraulics- and automotive parts plant, as well as a Russia’s leading
producer of hydromechanical speed indirect-acting governors.
Gross floor area 20000 sq. m.
Number of employees 250.
4. The company disposes with all necessary equipment for the following processes:
Machining of steel, cast iron, alumin, aluminium alloys and plastic parts.
Assembly of pneuimatic and hydraulic units with electric components.
Sheet stamping, punching out and bending.
Metal heat treating.
Plastic and rubber moulding.
Product testing, preservation and packaging.
9. Gear - Processing and Tapping Group
Gear-milling, gear-grinding and thread-grinding machines.
10. The following heat-treatment processes available:
- Annealing, hardening andtempering of steel and cast iron parts in ovens.
- Gas carburizingof steel parts in high furnaces.
- Gas nitriding of steel partsin NC units.
11. Parts washing is being madein spray-washing machines, immersion-type andultrasound
baths.
12. Chief Designer Department Chief Process Engineering Department
The company has an adequate engineering staff for design and follow-up of products:
Design-Engineering Department, Processing Department andProduction Tooling Assembly Site.
Production Tooling Assembly Site
13. The company purchases materials only from certified manufacturers that meet adequate quality
standards.
A must process isacceptance test for materials and workpieces.
14. The plant has its own laboratory for the following purposes:
•Alloy grade determinationand confirmation of quality certificates for materials.
•Inwards tests for rubber pieces for oil-and-gas resistance.
•Random inspection ofchemical andheat treatment processes (nitriding, carburizing)
•Mechanical testing
•Metallographic examination
•Testing protective properties of coatings.
•Compositional analysisof coolants, cleaning tanks, as well as test table oils.
21. Stop block ОХЭ 1
Dump-truck body block
Splitter switch mechanism . Pneumatic cutoff valve
PRODUCT RANGE
Splitter control valve
22. Body parts made with cast ironand aluminum casting, with dimensions up to 300x300x300 mm,surface-
to-surface accuracy up to 0.01-0.02 mm, accuracy of boring up to H7and precision of form up to 0.005
mm.
The following machining processes are available:
23. Cylindrical parts, up to 200 mm in diameter and 500 mm long,with accuracy in size up to H7-H6,
roughness up to 0.32-0.16 mm and geometrical accuracy up to 0.002-0.005 mm.