Six Week Industrial Training | Mechanical Engineering | Phadtare Engineering Works

1. PHADTARE ENGINEERING WORKS
SUBMITTED BY
YASH SANJAY SAWANT
(MECHANICAL ENGINEERING)
ENROLL. NO. 1715130059
PRESENTETION
ON
AT
“INDUSTRIAL TRAINING”
LATE BABASAHEB PHADTARE POLYTECHNIC,
KALAMB-WALCHANDNAGAR
GUIDED BY
Prof. M. M. GHADAGE

2. INDEX:
 INTRODUCTION
 PRODUCTS MANUFACTURED
 FABRICATION SECTION IN INDUSTRY
 INSTRUMENT IN INDUSTRY
 MACHINING SECTION IN INDUSTRY
 JOBS IN INDUDTRY
 SAFETY PROCEDURE FOLLOWED
 SPECIAL EXPERIENCES IN INDUSTRY
 REFERENCES

3. INTRODUCTION OF INDUDTRY:
■ Year of Establishment: 1998
■ Nature of Business: Manufacturer / Boiler
■ Company CEO: Dattaraya Phadtare
■ Contact Person: Mangesh Phadtare
■ Total Number of Employees: 51 to 100 People
■ Legal Status of Firm: Sole Proprietorship (Individual)
■ Annual Turnover: Rs. 10 - 25 Crore
HISTORY

4. ORGANIZATION STRUCTURE:
UNSKILLFULL WORKERS
SKILLFULL WORKERS
FINANCE MANAGER
CHIEF ENGINEERG
SUPERVISOR
MANAGER
CEO
FOUNDER

5. PRODUCTS MANUFACTURED
1. Steam Distribution Heater
2. Blow Down Tank
3. Economizer & Heat Exchanger Coil 4. Panel

6. 5. Sugar Plant & Machinery
6. Sugar Mill Roller Reshelling
7. Molasses Tank

7. FABRICATION SECTION IN INDUSTRY
 Cutting:
1. Gas Cutting
2. By Cut-Off-Machine
 Bending:
1. Plate Bending
2. Pipe Bending
 Welding:
1. ARC Welding
2. TIG Welding
 Grinding:

8. CUTTING:
1. Gas Cutting: The preheating is done by oxy-acetylene gas flame,
which is supplied from surrounding openings of the cutting torch.
When this temperature is attained, a jet of high pressure oxygen
from a central opening of the cutting torch is directed on the red hot
metal.
2. By Cut-Off-Machine: An abrasive saw, also known as a cut-off
saw or chop saw, is a circular saw which is typically used to cut hard
material, such as metals, tile, and concrete. The cutting action is performed
by an abrasive disc, similar to a thin grinding wheel. Technically speaking
this is not a saw, as it does not use regularly shaped edges (teeth) for
cutting.

9. BENDING:
1. Plate Bending: The forces applied on a plate are
perpendicular to the plane of the plate. Therefore, plate
resists the applied load by means of bending in two
directions and twisting moment.
2. Pipe Bending: Standard bending processes
employs a range of tools and techniques, from
mandrels that bend tubing as it is formed to
triangulated rolling devices that work upon
preformed pipes and tubes.

10. WELDING:
1. ARC Welding: In arc welding, the intense heat needed to melt metal is
produced by an electric arc. The arc is formed between the actual work
and an electrode (stick or wire) that is manually or mechanically guided
along the joint.
2. TIG Welding: In the TIG welding process the arc is formed between a
pointed tungsten electrode and the work piece in an inert atmosphere of
argon or helium. The small intense arc provided by the pointed electrode is
ideal for high quality and precision welding.

11. GRINDING:
Grinding is used to finish work pieces that must show high
surface quality and high accuracy of shape and dimension. It has
some roughing applications in which grinding removes high
volumes of metal very rapidly.

12. INSTRUMENT IN INDUSTRY
1. Inside Micrometre:
2. Vernier Caliper:
3. Depth Gauge:

13. 1) Inside Micrometre:
■ Standard single rod type inside micrometre.
■ Carbide measuring faces.
■ The sleeve is rotated to adjust the index line position when setting
to a length standard.
■ Setting ring (nominal size below 300mm), CERA Inside Micro
Checker, and Gauge Block accessory set are provided as a
reference gage for datum adjustment (refer to page C-47, C-26, and
E-17 - E20 for details)
■ Limit: 100 – 2000mm
Fig. Inside Micrometre

14. 2) Vernier Caliper:
■ Measuring Range (mm): 0-450 mm
■ Resolution (mm): 0.02 mm
■ Measuring Range (Inch): 0-18 Inch
■ Resolution (Inch): 0.001 Inch
■ Lower Jaw Length (mm): 100 mm
■ Material: Satin Chrome Finish
■ Overall Length (mm): 630 mm
■ Accuracy: ? 0.05 mm
Fig. Vernier Caliper

15. 3) Depth Gauge:
■ Material: Stainless Steel
■ Accuracy: ±0.05mm
■ Range: 0 – 300mm
■ Base(W X T): 100x7mm
■ Overall Length: 373mm
Fig. Depth Gauge

16. MACHINING SECTION IN INDUSTRY
1. Vertical Boring Machine:
2. Horizontal Boring Machine:
3. Radial Drilling Machine:

17. ■ Operation:
• Facing
• Boring
• Turning
• Change in diameter
■ Specification:
• Chuck diameter :3600mm
• Job limit for boring :4m
• Max height of job :1600mm
• Motor used :60Hp
• Rotating disk rpm:3200
1) Vertical Boring Machine:
Fig. Vertical Boring Machine

18. ■ Operations:
• Facing
• Drilling
• Plotting
• Boring
• Tapping
■ Specifications:
• Boring spindle diameter of 100 mm
• Maximum torque on the spindle of 1100 Nm
• The range of spindle speed =10–1100 RPM.
2) Horizontal Boring Machine:
Fig. Horizontal Boring Machine

19. ■ Operations:
• Reaming
• Boring
• Counter Boring
• Counter Sinking
• Spot Facing
• Trepanning
■ Specification:
• Motor used 3Hp
• Drill limit 76mm
3) Radial Drilling Machine:
Fig. Radial Drilling Machine

20. JOBS IN INDUDTRY
1. Welded Flange
2. Puddle Flange
3. Booster Clamp Of Pipe Bending Machine
on Lathe Machine

21. JOB ON VERTICLE BORING MACHINE
 WELDED FLANGE: DN1600
■ Material: DI–Grade 420/7
■ Dimensions:
1. D=1911mm
2. D1=1650mm
3. t=157mm
■ Operations On Job:
1. Boring
2. Facing
3. Turning
Fig. WELDED FLANGE: DN1600

22. ■ Material: DI–Grade 420/7
■ Dimensions:
1. OD=1911mm
2. ID=1650mm
3. b=46mm
■ Operations On Job:
1. Boring
2. Facing
3. Turning
 PUDDLE FLANGE: DN1600
Fig. PUDDLE FLANGE: DN1600

23.  BOOSTER CLAMP OF PIPE BENDING MACHINE
■ Material: Mild Steel
■ Dimensions:
1. Length= 250mm
2. Breadth= 140mm
3. Height= 195mm
■ Operations On Job:
1. Boring
2. Facing
3. Threading
JOB ON LATHE MACHINE
Fig. BOOSTER CLAMP

24. SAFETY PROCEDURE FOLLOWED:
1. Safety Goggles:
2. Protective Gloves:
3. Respirators:
4. Pay Attention:
5. Good Housekeeping:

25. ■ Always wear safety goggles or safety glasses whether or not
you’re operating a machine. Otherwise, chips and other debris
from co-worker’s machines could fly into your eyes.
1. Safety Goggles:
■ Wear safety gloves every time you have to work with hazardous
chemicals and objects with sharp points or edges. The same is true when
you’re exposed to such hazards as skin abrasions, excessively high or low
temperature, electrical shock, and vibration.
2. Protective Gloves:

26. 3. Respirators:
■ Employers must provide employees with respirators that comply with
OSHA regulations. This is only after evaluating the feasibility of
installing engineering controls like fume hoods or general ventilation
systems.
4. Pay Attention:
■ Never leave machines unattended. While operating the machine, listen to
it carefully. If something does not sound right, immediately turn it off and
thoroughly inspect it for problems.

27. 5. Good Housekeeping:
■ Always clean up a machine after you’re done using it. Besides being
uncomfortable to use, a dirty machine can result to injury. Never use
compressed air to blow machines clean. This can cause flying particle
hazards and may force dirt into machine bearings.

28. SPECIAL EXPERIENCES IN INDUSTRY
■ Mainly hole and shaft assembly is required in industry. In screw motor and gear box is assemble.
Sometimes diameter of shaft is greater than hole. This time by uses the polish paper reduces the
thickness of shaft and assembly of hole and shaft is take place.
■ The company normally have problem of light. Most at time the switch off their generator even if
they have many customers at hand and most of the machine cannot function without light.
■ I was not allowed to run some machines because it was quite difficult to operate. So I could not get
the experience of some machines out there.

29. REFERENCES:
1. Log Book /Weekly Dairy of SixWeek IndustryTraining
2. -https://www.slideshare.net/mrf54/industrial-training-presentation-mechanical-
engineering
3. -https://www.indiamart.com/phadtare-engineering-works/profile.html
4. -http://www.anekantprakashan.com/supplier/phadtare-engineering-works-
walchandnagar/657

30. THANKYOU
• Any Questions