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ё-ENGINEERING

Moscow, 28/11/2013
CONFIDENTIALITY

This presentation is strictly confidential and is being furnished to You solely for Your
information. It may not be reproduced or redistributed to any other person, and it may
not be published, in whole or in part, for any purpose.
COMPETENCES OF ё-ENGINEERING

AUTOMOTIVE ENGINEERING
Project management, PDM
BIW development
Concept and detail design
Development of automotive systems and parts
CAE safety calculations
CAE operational strength
Styling
Industrial styling

ELECTRONICS
Electronics development
Power electronics
Control electronics
SW development and modeling
TESTING
Units testing within the final product
Bench tests
Laboratory tests
MANUFACTURING

HYBRID TRANSMISSION DEVELOPMENT
Hybrid transmissions
Electric battery for recuperation system
Hybrid transmission for urban transport
Development of transmission parts and modules

Trial production
Assembly shop
Pre-series prototype built
Modeling
Prototyping
Show cars creation
PROJECT MANAGEMENT, PDM
AUTOMOTIVE ENGINEERING

Design is carried out in PDM system WINDCHILL using:

CAD CATIA V5
CAD/CAM HYPERMILL
WINDCHILL advantages:
Automation of key business processes like
New Product Development, Program and
Projects Management (including Procurement
Management) and Product Quality Planning
Saving of development time, real-time
access to the documents, project data and
information
Project team has the possibility to communicate
independently of their location
BIW DEVELOPMENT
AUTOMOTIVE ENGINEERING
Our company has the experience in automotive
body design, including:

Packaging
Styling feasibility check
BIW concept design and detailed design
Computer simulations, CAE
CONCEPT AND DETAIL DESIGN
AUTOMOTIVE ENGINEERING

Release for first proto

Detailed design

Preliminary design

CAE

Stampability

Assembly sequence
Weldability
DEVELOPMENT OF AUTOMOTIVE SYSTEMS AND PARTS
AUTOMOTIVE ENGINEERING

Concept design of closures system:
Doors
Hood

Tailgate
Fuel lid
Concept design of instrument panel

Concept design of chassis
Design of suspension subframe
CAE SAFETY
AUTOMOTIVE ENGINEERING

Strength analysis
front crash

Strength analysis
side crash

ECE-R12/33
ECE-R94/EuroNCAP ODB 40%

ECE-R95

Strength analysis
rear crash

Strength analysis
crash management system

ECE-R34

ECE-R42
CAE OPERATIONAL STRENGTH
AUTOMOTIVE ENGINEERING

Child Restraint System ISOFIX
ECE-R14
NVH calculations

Seat mounting strength
ECE-R17

Roof strength
Towing

Stampability check

Door strength

Anchorage of safety belts ECE-R14
Suspension components
STYLING
AUTOMOTIVE ENGINEERING

Vehicle styling
STYLING
AUTOMOTIVE ENGINEERING

Draft styling
STYLING
AUTOMOTIVE ENGINEERING

Interior styling
INDUSTRIAL STYLING
AUTOMOTIVE ENGINEERING

Gauges and instruments styling and user interfaces
HYBRID TRANSMISSIONS
HYBRID TRANSMISSION DEVELOPMENT

Power unit
ICE + generator
Easier integration into a motor
vehicle comparatively to
traditional solutions

High EMC compatibility

Supercapacitor module
Allows to recuperate effectively braking
energy

Mechatronic module
Functionally finished product
30 % lower weight

Stable operation within temperature
range -45…+60 С
Lower cost comparatively to Li-Ion
Accumulator Battery

3–4 times lower cost comparatively to
traditional solutions
ELECTRIC BATTERY FOR RECUPERATION SYSTEM
HYBRID TRANSMISSION DEVELOPMENT

Development of electric batteries (with supercapacitors and accumulator cells),
including cooling system, monitoring, control and safety systems.
HYBRID TRANSMISSION FOR URBAN TRANSPORT
HYBRID TRANSMISSION DEVELOPMENT

Development of perspective
powertrains

Adaptation of hybrid transmission
with bi-fuel ICE for city busses
DEVELOPMENT OF TRANSMISSION PARTS AND MODULES
HYBRID TRANSMISSION DEVELOPMENT
We are performing the complete cycle of product development: from idea to realization

3D design

Assembly and control

Technology process

Laboratory tests

Prototyping and production

Testing of units within the final product
ELECTRONICS DEVELOPMENT
ELECTRONICS

We are considering electronics development as a complex process –
from the concept creation till the end product delivery
to the customer, including following activities:
Specification creation
Hardware platform design:
Designing of printed circuit boards/schematic circuits
Modeling
FPGA programming and IP-kernels design
JTAG-testing and chip programming
Up-to-date processors of the world leaders are used:
Texas Instruments, Marvell, ST, Fujitsu, Analog Devices, Intel,
Broadcom, Freescale; IPC international standards and DFM, DFA and
DFT design principles are taken as basis
Development of design documentation
Production of prototypes
Finished samples testing, climatic testing
POWER ELECTRONICS
ELECTRONICS

Development of power electronics, control drivers of iGBT transistors

iGBT control driver, variant 1

iGBT control driver, variant 2

Development of analog and digital electronics

Headlamp control unit

Supercapacitor diagnostics and control module

Components of hybrid transmission

E-motor ECU

Drive ECU
CONTROL ELECTRONICS
ELECTRONICS

We perform full cycle of development and production preparation
for automotive ECUs according to actual standards ISO16949, ISO26262:

Devices for information displaying
Multimedia systems
Modules for emergency systems

Instrument cluster with LCD

ERA-GLONASS module
SW DEVELOPMENT AND MODELLING
ELECTRONICS
SUPPORT PACKAGES FOR HW (BSP)
SW FOR OS LINUX AND ANDROID FOR TARGET PLATFORMS
FIRMWARE
DEVELOPMENT OF APPLICATION SW AND GRAPHIC INTERFACES
Net and multimedia applications
Built-in web-oriented applications for remote device control
and remote objects monitoring
Graphic interfaces for devices with touch-screen

MOBILE DEVELOPMENT FOR ANDROID:
Navigation GPS/GLONASS
Communication

Multimedia and entertainment
Protection

FPGA PROGRAMMING AND FPGA-STYLING:
FPGA-project
CSoC/SOPC-project
Processor cores

Interface modules
Data processing modules

VEHICLES MATH MODELING AND DEVELOPMENT OF CONTROL ALGORITHMS
UNITS TESTING WITHIN THE FINAL PRODUCT
TESTING

Tests on the track

Testing of
the power unit installed in the vehicle
(modern control equipment is used)

Mechatronic module and
supercapacitor battery
BENCH TESTS
TESTING

Testing bench for electric motors

Transmission testing bench

Testing bench for module
ICE + generator

IR research
LABORATORY TESTS
TESTING

Supercapacitor assembling laboratory

Chemical laboratory
TRIAL PRODUCTION
MANUFACTURING

5-coordinates processing center
DMG DMU 70
750 x 600 x 680

Milling machine with NC,
with hand-operated table
DMG DMU 50
500 x 400 x 400

Products
ASSEMBLY SHOP
MANUFACTURING

Final assembling, ride tests preparation

Control equipment

Welding equipment
PRE-SERIES PROTOTYPE BUILT
MANUFACTURING

Our company has the experience in production
of prototypes of different complexity level :
Mules (running prototypes)
Pre-series fully functional prototypes of
a vehicle
BIW
Suspension
MODELING
MANUFACTURING

Production of tooling and forms
5- coordinates mill machine
for modeling material
SAHOS DYNAMIC 3000
3000 х 1500 х 850

Paint room
MODELING
MANUFACTURING

Production of plastic parts prototypes

Silicone forms
3D printer

Example of the parts
out of 3D printer

Example of the parts
out of silicone form
PROTOTYPING
MANUFACTURING

Styling model 1:3

Styling model 1:1

Sitting buck
SHOW CARS CREATION
MANUFACTURING
THANK YOU FOR YOUR
ATTENTION !

Moscow, Russia
13 Tverskoy blvd, build 1
phone: +7 (495) 967 74 47
www.yo-engineering.com

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ё-ENGINEERING

  • 2. CONFIDENTIALITY This presentation is strictly confidential and is being furnished to You solely for Your information. It may not be reproduced or redistributed to any other person, and it may not be published, in whole or in part, for any purpose.
  • 3. COMPETENCES OF ё-ENGINEERING AUTOMOTIVE ENGINEERING Project management, PDM BIW development Concept and detail design Development of automotive systems and parts CAE safety calculations CAE operational strength Styling Industrial styling ELECTRONICS Electronics development Power electronics Control electronics SW development and modeling TESTING Units testing within the final product Bench tests Laboratory tests MANUFACTURING HYBRID TRANSMISSION DEVELOPMENT Hybrid transmissions Electric battery for recuperation system Hybrid transmission for urban transport Development of transmission parts and modules Trial production Assembly shop Pre-series prototype built Modeling Prototyping Show cars creation
  • 4. PROJECT MANAGEMENT, PDM AUTOMOTIVE ENGINEERING Design is carried out in PDM system WINDCHILL using: CAD CATIA V5 CAD/CAM HYPERMILL WINDCHILL advantages: Automation of key business processes like New Product Development, Program and Projects Management (including Procurement Management) and Product Quality Planning Saving of development time, real-time access to the documents, project data and information Project team has the possibility to communicate independently of their location
  • 5. BIW DEVELOPMENT AUTOMOTIVE ENGINEERING Our company has the experience in automotive body design, including: Packaging Styling feasibility check BIW concept design and detailed design Computer simulations, CAE
  • 6. CONCEPT AND DETAIL DESIGN AUTOMOTIVE ENGINEERING Release for first proto Detailed design Preliminary design CAE Stampability Assembly sequence Weldability
  • 7. DEVELOPMENT OF AUTOMOTIVE SYSTEMS AND PARTS AUTOMOTIVE ENGINEERING Concept design of closures system: Doors Hood Tailgate Fuel lid Concept design of instrument panel Concept design of chassis Design of suspension subframe
  • 8. CAE SAFETY AUTOMOTIVE ENGINEERING Strength analysis front crash Strength analysis side crash ECE-R12/33 ECE-R94/EuroNCAP ODB 40% ECE-R95 Strength analysis rear crash Strength analysis crash management system ECE-R34 ECE-R42
  • 9. CAE OPERATIONAL STRENGTH AUTOMOTIVE ENGINEERING Child Restraint System ISOFIX ECE-R14 NVH calculations Seat mounting strength ECE-R17 Roof strength Towing Stampability check Door strength Anchorage of safety belts ECE-R14 Suspension components
  • 13. INDUSTRIAL STYLING AUTOMOTIVE ENGINEERING Gauges and instruments styling and user interfaces
  • 14. HYBRID TRANSMISSIONS HYBRID TRANSMISSION DEVELOPMENT Power unit ICE + generator Easier integration into a motor vehicle comparatively to traditional solutions High EMC compatibility Supercapacitor module Allows to recuperate effectively braking energy Mechatronic module Functionally finished product 30 % lower weight Stable operation within temperature range -45…+60 С Lower cost comparatively to Li-Ion Accumulator Battery 3–4 times lower cost comparatively to traditional solutions
  • 15. ELECTRIC BATTERY FOR RECUPERATION SYSTEM HYBRID TRANSMISSION DEVELOPMENT Development of electric batteries (with supercapacitors and accumulator cells), including cooling system, monitoring, control and safety systems.
  • 16. HYBRID TRANSMISSION FOR URBAN TRANSPORT HYBRID TRANSMISSION DEVELOPMENT Development of perspective powertrains Adaptation of hybrid transmission with bi-fuel ICE for city busses
  • 17. DEVELOPMENT OF TRANSMISSION PARTS AND MODULES HYBRID TRANSMISSION DEVELOPMENT We are performing the complete cycle of product development: from idea to realization 3D design Assembly and control Technology process Laboratory tests Prototyping and production Testing of units within the final product
  • 18. ELECTRONICS DEVELOPMENT ELECTRONICS We are considering electronics development as a complex process – from the concept creation till the end product delivery to the customer, including following activities: Specification creation Hardware platform design: Designing of printed circuit boards/schematic circuits Modeling FPGA programming and IP-kernels design JTAG-testing and chip programming Up-to-date processors of the world leaders are used: Texas Instruments, Marvell, ST, Fujitsu, Analog Devices, Intel, Broadcom, Freescale; IPC international standards and DFM, DFA and DFT design principles are taken as basis Development of design documentation Production of prototypes Finished samples testing, climatic testing
  • 19. POWER ELECTRONICS ELECTRONICS Development of power electronics, control drivers of iGBT transistors iGBT control driver, variant 1 iGBT control driver, variant 2 Development of analog and digital electronics Headlamp control unit Supercapacitor diagnostics and control module Components of hybrid transmission E-motor ECU Drive ECU
  • 20. CONTROL ELECTRONICS ELECTRONICS We perform full cycle of development and production preparation for automotive ECUs according to actual standards ISO16949, ISO26262: Devices for information displaying Multimedia systems Modules for emergency systems Instrument cluster with LCD ERA-GLONASS module
  • 21. SW DEVELOPMENT AND MODELLING ELECTRONICS SUPPORT PACKAGES FOR HW (BSP) SW FOR OS LINUX AND ANDROID FOR TARGET PLATFORMS FIRMWARE DEVELOPMENT OF APPLICATION SW AND GRAPHIC INTERFACES Net and multimedia applications Built-in web-oriented applications for remote device control and remote objects monitoring Graphic interfaces for devices with touch-screen MOBILE DEVELOPMENT FOR ANDROID: Navigation GPS/GLONASS Communication Multimedia and entertainment Protection FPGA PROGRAMMING AND FPGA-STYLING: FPGA-project CSoC/SOPC-project Processor cores Interface modules Data processing modules VEHICLES MATH MODELING AND DEVELOPMENT OF CONTROL ALGORITHMS
  • 22. UNITS TESTING WITHIN THE FINAL PRODUCT TESTING Tests on the track Testing of the power unit installed in the vehicle (modern control equipment is used) Mechatronic module and supercapacitor battery
  • 23. BENCH TESTS TESTING Testing bench for electric motors Transmission testing bench Testing bench for module ICE + generator IR research
  • 24. LABORATORY TESTS TESTING Supercapacitor assembling laboratory Chemical laboratory
  • 25. TRIAL PRODUCTION MANUFACTURING 5-coordinates processing center DMG DMU 70 750 x 600 x 680 Milling machine with NC, with hand-operated table DMG DMU 50 500 x 400 x 400 Products
  • 26. ASSEMBLY SHOP MANUFACTURING Final assembling, ride tests preparation Control equipment Welding equipment
  • 27. PRE-SERIES PROTOTYPE BUILT MANUFACTURING Our company has the experience in production of prototypes of different complexity level : Mules (running prototypes) Pre-series fully functional prototypes of a vehicle BIW Suspension
  • 28. MODELING MANUFACTURING Production of tooling and forms 5- coordinates mill machine for modeling material SAHOS DYNAMIC 3000 3000 х 1500 х 850 Paint room
  • 29. MODELING MANUFACTURING Production of plastic parts prototypes Silicone forms 3D printer Example of the parts out of 3D printer Example of the parts out of silicone form
  • 32. THANK YOU FOR YOUR ATTENTION ! Moscow, Russia 13 Tverskoy blvd, build 1 phone: +7 (495) 967 74 47 www.yo-engineering.com