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the  complete lean enterprise Value Stream Mapping for Administrative and Office Processes Author: Beau Keyte, Drew Locher Publisher: Productivity Press, New Yorkk
Applying Value Stream Mapping Throughout the Enterprise C H A P T E R  1
Value Stream – Definitions  (Womack & Jones, 1996) ,[object Object],[object Object],[object Object],[object Object]
“P” in Deming’s PDCA Cycle Plan Act Check Do
Steps for Success In Value Stream Management ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Applying Value Stream Mapping to Non-production Areas ,[object Object],[object Object],[object Object],[object Object]
Office Value Streams ,[object Object],[object Object],[object Object],Sales Customer  Service Engineering Purchasing Customer Value Stream
Getting Started: Mapping Office Value Streams C H A P T E R  2
Function ,[object Object],[object Object],[object Object],[object Object]
Differences between the office and the shop floor ,[object Object],[object Object],[object Object]
Understanding VSM Basics Product/ service  family Current State Drawing Future State Drawing Work Plan and  Implementation Determine the practical limits of your mapping activities Understanding how things currently operate. The foundation for the future state Design a lean flow The goal of mapping!
[object Object]
Scoping the Selected Value Stream and Choosing the Mapping Team ,[object Object],[object Object],[object Object]
Select a service family ,[object Object],[object Object],[object Object]
Two types of Products/Services Matrix ,[object Object],Matrix of Product/ Services and Processing Steps Showing Relationships Of Engineering Change x x x x Model D x x x x Model C x x Model B x x Model A Generate job packet Enter Order Design/ Configure Estimate/ Quote Processing Steps Product x x x x Model D x x x x Model C x x Model B x x Model A Analyze financial impact Analyze inventory impact Change bill of mat’l Change Drawing Processing Steps Engineering Change Type
[object Object],[object Object]
Determine a Manageable Boundary ,[object Object],Across Companies Single/ Multiple Sites (Our Company) Design Purchase Create Drawing Cross-functional Process level Typically you begin here Order
Include all primary business functions in an enterprise ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Choose The Value Stream Team ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Identifying Office Waste C H A P T E R  3
8 Wastes at the Office Limited employee authority and responsibility for basic tasks, management command and control, inadequate business tools available 8. Underutilized People People’s abilities, not their time Excessive email attachment, multiple hand-offs, multiple approvals 7. Transportation Movement of Paperwork Walking to/from copier, central filing, fax machine, other offices 6. Excess Motion Movement of People Order entry errors, design errors and engineering change orders, invoice errors, employee turnover 5. Correction Any form of defects Re-entering data, extra copies, unnecessary or excessive reports, transactions, cost accounting, expediting, labor reporting, budget processes, travel expense reporting, month-end closing activities 4. Extra Processing System downtime, system response time, approvals from others, information from customers 3. Waiting Filled in boxes (electronic and paper), office supplies, sales literature, batch processing transactions and reports  2. Inventory Any form of batch processing Printing paperwork out before it is really needed, purchasing items before they are needed, processing paperwork before the next person is ready for it 1. Overproducing Producing more, sooner or faster than required Office Examples Waste Category
Assessing the Office Current State C H A P T E R  5
Suggested Steps to Complete a Current State Map ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Metrics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Tips for Mapping the Current State (Steps 3 to 6) ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
Designing the Current State Map for ABC Design C H A P T E R  6
6 step process to complete current state map ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Current State Map Reflection Discussion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thinking Lean at the Functional Level C H A P T E R  7
2 important points needs to be aware of ,[object Object],[object Object]
Corrections Waiting Motions Data Processing Overproduction Inventory Underutilized people Lack of training Current roles & responsibilities Office layout Performance measures No standardized works System limitation
Purchasing & Inventory Management ,[object Object],[object Object],[object Object],[object Object]
Scheduling and Production Control ,[object Object],[object Object],[object Object],[object Object]
General Accounting ,[object Object],[object Object],[object Object],[object Object]
Human Resources ,[object Object],[object Object],[object Object],[object Object]
More in the book…. ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Complete Guide to Mapping Lean Office Value Streams

  • 1. the complete lean enterprise Value Stream Mapping for Administrative and Office Processes Author: Beau Keyte, Drew Locher Publisher: Productivity Press, New Yorkk
  • 2. Applying Value Stream Mapping Throughout the Enterprise C H A P T E R 1
  • 3.
  • 4. “P” in Deming’s PDCA Cycle Plan Act Check Do
  • 5.
  • 6.
  • 7.
  • 8. Getting Started: Mapping Office Value Streams C H A P T E R 2
  • 9.
  • 10.
  • 11. Understanding VSM Basics Product/ service family Current State Drawing Future State Drawing Work Plan and Implementation Determine the practical limits of your mapping activities Understanding how things currently operate. The foundation for the future state Design a lean flow The goal of mapping!
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20. Identifying Office Waste C H A P T E R 3
  • 21. 8 Wastes at the Office Limited employee authority and responsibility for basic tasks, management command and control, inadequate business tools available 8. Underutilized People People’s abilities, not their time Excessive email attachment, multiple hand-offs, multiple approvals 7. Transportation Movement of Paperwork Walking to/from copier, central filing, fax machine, other offices 6. Excess Motion Movement of People Order entry errors, design errors and engineering change orders, invoice errors, employee turnover 5. Correction Any form of defects Re-entering data, extra copies, unnecessary or excessive reports, transactions, cost accounting, expediting, labor reporting, budget processes, travel expense reporting, month-end closing activities 4. Extra Processing System downtime, system response time, approvals from others, information from customers 3. Waiting Filled in boxes (electronic and paper), office supplies, sales literature, batch processing transactions and reports 2. Inventory Any form of batch processing Printing paperwork out before it is really needed, purchasing items before they are needed, processing paperwork before the next person is ready for it 1. Overproducing Producing more, sooner or faster than required Office Examples Waste Category
  • 22. Assessing the Office Current State C H A P T E R 5
  • 23.
  • 24.
  • 25.
  • 26.
  • 27. Designing the Current State Map for ABC Design C H A P T E R 6
  • 28.
  • 29.
  • 30. Thinking Lean at the Functional Level C H A P T E R 7
  • 31.
  • 32. Corrections Waiting Motions Data Processing Overproduction Inventory Underutilized people Lack of training Current roles & responsibilities Office layout Performance measures No standardized works System limitation
  • 33.
  • 34.
  • 35.
  • 36.
  • 37.