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INTRODUCTION
CLEANER PRODUCTION
FOR ENVIRONMENTAL MANAGEMENT
February 08, 2013
Tufail Ali Zubedi
Senior Environmental Engineer
Zubeditufail@yahoo.com
TAZ/NEC/BD/2013-02-08/Ver1.0
2
Approach to Environmental Management
Reactive vs. Proactive
Reactive
Unlimited Pollution
Generation
React & Treat
Anticipate & Prevent
Curtail Pollution
Generation
Proactive
3
CLEANER PRODUCTION:
“The continuous application of
an integrated preventative
environmental strategy applied to
processes, products and services to
increase efficiency and to reduce risk for
human and the environment”.
- UNEP , September 1990
4
 CP is relatively a newer way of thinking about
› Products and its Production Processes
 It is achieved by the continuous application of strategies to
minimize the generation of wastes and emissions
What is Cleaner Production ?
5
DO YOU WANT CLEANER PRODUCTION?
No, we have no budget for this program
No, we are already covering all these things
No, our people are very busy
?
6
WHY YOU STILL NEED CLEANER PRODUCTION?
 Cleaner Production improves:
› Process Efficiency
› Product Quality
 Even when investment costs are high, the payback
period can be low.
 There is generally very low / no payback on end-of-pipe
investments
 Cleaner Production lowers the costs of:
› Production
› End-of-pipe treatment
› Cleaning up the environment
› Energy
Improved Quality
7
Benefits of Cleaner Production
 Cleaner Production lowers the risks to:
› Worker
› Community
› Product Consumer
› Future Generations
 Hence CP is a tool for Management of :
› Production
› Cost
› Environment
› Quality Improvement
› Resources
› Energy
“WIN-WIN Situation”
Better Image
8
CP Barriers
 In the course of evolving & implementing waste minimization
program at different units, several barriers are encountered.
 Barriers as well as enabling measures are specific to
individual enterprises.
 Lets take a look at these barriers
9
CP Barriers (Contd..)
 Cleaner Production
› Good only for large / export companies
› Require large funds
› Require modern technology
› Require qualified professionals
› Require Automation
› One time activity
› Limited potential
Myths
10
Proven Idea Killers
 Let’s think about it tomorrow
 Been there, Done that
 It is not the right time
 You don’t understand the problem
 Talk to the hand, this is not my field
 Sounds nice in theory, but it will not work in practice 
 We are too small / big for it
 Has someone elsewhere tried it
 It doesn’t fit into our planning
11
Textile Industry Issues - Bangladesh
 Raw Material Shortages
 Conditions of Exporting Markets
 Shortage of Skilled manpower
 Barriers to access to world markets (Compliance Issues)
 Energy Shortages (Natural Gas, Electricity)
 Inflation
 Wages / Salaries
 Escalating cost of doing business
12
CP ASSESSMENT
 A written and compiled document of unit facilities and operations
 Environmental Status of Resource Consumption like water, dyes & chemicals,
natural gas,
 Environmental Status of Air emission, solid waste & effluent
 Energy Status of Thermal, electrical & pneumatic systems from generation,
distribution and consumption point of view.
 Overview of Occupational Safety
 Noise and light intensity levels at each locations
 Chemical and Utilities consumptions
 Adequacy and toxicity of chemicals used
 Recommendations for Cleaner Production options tailored for your unit
 ……and much more information.
13

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02 2013-02-08-taz-cp

  • 1. INTRODUCTION CLEANER PRODUCTION FOR ENVIRONMENTAL MANAGEMENT February 08, 2013 Tufail Ali Zubedi Senior Environmental Engineer Zubeditufail@yahoo.com TAZ/NEC/BD/2013-02-08/Ver1.0
  • 2. 2 Approach to Environmental Management Reactive vs. Proactive Reactive Unlimited Pollution Generation React & Treat Anticipate & Prevent Curtail Pollution Generation Proactive
  • 3. 3 CLEANER PRODUCTION: “The continuous application of an integrated preventative environmental strategy applied to processes, products and services to increase efficiency and to reduce risk for human and the environment”. - UNEP , September 1990
  • 4. 4  CP is relatively a newer way of thinking about › Products and its Production Processes  It is achieved by the continuous application of strategies to minimize the generation of wastes and emissions What is Cleaner Production ?
  • 5. 5 DO YOU WANT CLEANER PRODUCTION? No, we have no budget for this program No, we are already covering all these things No, our people are very busy ?
  • 6. 6 WHY YOU STILL NEED CLEANER PRODUCTION?  Cleaner Production improves: › Process Efficiency › Product Quality  Even when investment costs are high, the payback period can be low.  There is generally very low / no payback on end-of-pipe investments  Cleaner Production lowers the costs of: › Production › End-of-pipe treatment › Cleaning up the environment › Energy Improved Quality
  • 7. 7 Benefits of Cleaner Production  Cleaner Production lowers the risks to: › Worker › Community › Product Consumer › Future Generations  Hence CP is a tool for Management of : › Production › Cost › Environment › Quality Improvement › Resources › Energy “WIN-WIN Situation” Better Image
  • 8. 8 CP Barriers  In the course of evolving & implementing waste minimization program at different units, several barriers are encountered.  Barriers as well as enabling measures are specific to individual enterprises.  Lets take a look at these barriers
  • 9. 9 CP Barriers (Contd..)  Cleaner Production › Good only for large / export companies › Require large funds › Require modern technology › Require qualified professionals › Require Automation › One time activity › Limited potential Myths
  • 10. 10 Proven Idea Killers  Let’s think about it tomorrow  Been there, Done that  It is not the right time  You don’t understand the problem  Talk to the hand, this is not my field  Sounds nice in theory, but it will not work in practice   We are too small / big for it  Has someone elsewhere tried it  It doesn’t fit into our planning
  • 11. 11 Textile Industry Issues - Bangladesh  Raw Material Shortages  Conditions of Exporting Markets  Shortage of Skilled manpower  Barriers to access to world markets (Compliance Issues)  Energy Shortages (Natural Gas, Electricity)  Inflation  Wages / Salaries  Escalating cost of doing business
  • 12. 12 CP ASSESSMENT  A written and compiled document of unit facilities and operations  Environmental Status of Resource Consumption like water, dyes & chemicals, natural gas,  Environmental Status of Air emission, solid waste & effluent  Energy Status of Thermal, electrical & pneumatic systems from generation, distribution and consumption point of view.  Overview of Occupational Safety  Noise and light intensity levels at each locations  Chemical and Utilities consumptions  Adequacy and toxicity of chemicals used  Recommendations for Cleaner Production options tailored for your unit  ……and much more information.
  • 13. 13