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NEUTRAL
GROUNDING
RESISTORS
TECHNICAL INFORMATION




             4750 Olympic Blvd.
        Erlanger, KY 41018 USA



         Phone: 859-283-0778
       Toll-Free: 800-537-6144
            FAX: 859-283-2978
      Web: www.postglover.com
With over 130 years of combined
industrial and utility experience,
Post Glover
delivers the industry’s strongest, broadest and
most technologically advanced products available.

    Experienced
    Post Glover has grown into the world’s largest power resistor company,
    based on its industry leading positions in grounding solutions and
    dynamic braking resistors. Post Glover can be trusted to deliver cost-
    effective, reliable products to the marketplace.



    Efficient
    Post Glover’s factory in Erlanger, Kentucky integrates computer aided
    design and manufacturing with the industry’s strongest engineering team
    for greater manufacturing capabilities and efficiencies. Post Glover
    continues to improve through Kaizen events, third party certifications and
    regular audits of our internal practices.



    Focused Service
    The industry’s most experienced sales and engineering team and largest
    independent sales representative network insure a timely and accurate,
    same day response to your typical and complex applications. With 16
    engineers on staff, we are poised to answer your product and application
    questions.



    Certified Products
    Post Glover prides itself on designing and manufacturing in accordance
    with all applicable standards, be they IEEE, ANSI, NEMA or IEC. Taking
    safety one step further, we offer the only UL listed high resistance
    grounding unit in the industry, as well as UL and CSA offerings in low
    resistance grounding resistors and dynamic braking resistors.
Table of Contents
Grounding of Industrial Power Systems. .................................................. 4
	        Definition of Grounding................................................................................. 4
	        Characteristics of Ungrounded Systems...................................................... 4

System Neutral Grounding.................................................................................5
	   Importance................................................................................................... 5
              .
	 Solid Grounding............................................................................................ 5
	 Resistance Grounding.................................................................................. 6
		 • Low Resistance.................................................................................... 6
		 • High Resistance................................................................................... 6
                          .

Grounding Recap.....................................................................................................7
	   Comparative Performance Rating Table...................................................... 7

Rating & Testing Neutral Grounding Resistors.....................................8
	        IEEE-32 Standards....................................................................................... 8
	        Time Rating.................................................................................................. 8
	        Tests............................................................................................................. 8
	        CSA Standards............................................................................................. 9

Selection of Neutral Grounding Resistors............................................ 10
	        Factors to Consider.................................................................................... 10
	        The Selection Process. .............................................................................. 10
                                 .

Other Methods of Grounding......................................................................... 12
	   Single Phase Transformer & Loading Resistor........................................... 12
	 Grounding Transformers............................................................................. 12
		 • Zigzag................................................................................................. 13
		 • Wye-Delta........................................................................................... 14
		 • Alternate Wye-Delta........................................................................... 14

Specifications.......................................................................................................... 15
	 Neutral Grounding Resistors...................................................................... 15
		 • High Voltage, Low Resistance............................................................ 15
		 • Low or Medium Voltage, High Resistance.......................................... 16
	 Zigzag Grounding Transformers................................................................. 17

Glossary of Terms.................................................................................................... 18




                                                                                                                          PGR Document #NG112-06
Grounding of Industrial
Power Systems

Definition of Grounding                                                 FIGURE 2
                                                                                                Phase A conductors
The term grounding is commonly used in the electrical                                                       Phase B conductors
industry to mean both “equipment grounding” and                                                                      Phase C conductors
“system grounding”. “Equipment grounding” means
the connection of earth ground to non-current carrying
conductive materials such as conduit, cable trays,
                                                                               Delta configuration
junction boxes, enclosures and motor frames. “System
grounding” means the deliberate connection of
earth ground to the neutral points of current carrying
                                                                      is present on all insulation in the system, as shown
conductors such as the neutral point of a circuit, a
                                                                      in Figure 3b. This situation can often cause failures
transformer, rotating machinery, or a system, either
                                                                      in older motors and transformers, due to insulation
solidly or with a current limiting device. Figure 1
                                                                      breakdown.
illustrates the two types of grounding.
                                                                      The interaction between the faulted system and
  FIGURE 1                                                            its distributed capacitance may cause transient
                             Metal enclosures                         overvoltages (several times normal) to appear from line
                                                                      to ground during normal switching of a circuit having
                                                           To         a line to ground fault (short). These overvoltages
 Source                          Neutral                   load       may cause insulation failures at points other than the
                                 Bonding jumper                       original fault. In addition, a second fault on another
                                  SYSTEM
                                                                      phase may occur before the first fault can be cleared.
          Transformer bank        GROUNDING                           This can result in very high line to line fault currents,
                                                                      equipment damage and disruption of both circuits.
                                                  EQUIPMENT
                                                  GROUNDING
                                                                      In addition to the cost of equipment damage,
                                                                      ungrounded systems present fault locating problems.
Characteristics of Ungrounded Systems                                 This involves a tedious process of trial and error, first
                                                                      isolating the correct feeder, then the branch, and finally
An ungrounded system is one in which there is no                      the equipment at fault. The result is unnecessarily
intentional connection between the conductors and                     lengthy and expensive downtime.
earth ground. However, in any system, a capacitive
coupling exists between the system conductors and        Despite the drawbacks of an ungrounded system,
the adjacent grounded surfaces. Consequently, the        it does have one main advantage. The circuit may
“ungrounded system” is, in reality, a “capacitively      continue in operation after the first ground fault,
grounded system” by virtue of the distributed            assuming it remains as a single fault. This permits
capacitance. This is shown in Figure 2. Under normal     continued production, until a convenient shutdown can
operating conditions, this distributed capacitance       be scheduled for maintenance.
causes no problems. In fact, it is
beneficial, because it establishes, in
effect, a neutral point for the system,         FIGURE 3                     Phase A and B are now at full
                                                                             line-to-line voltage above ground
as shown in Figure 3a. As a result, the                                             A               B
phase conductors are stressed at only                  Line-to-line voltage
line-to-neutral voltage above ground.                  A                B
                                                    Each phase is at                                          C
However, problems can arise under                   line-to-neutral
                                                    voltage above ground
                                                                                        Neutral point         Phase C is now at ground
                                                                                        established           potential. Virtually no fault current
ground fault conditions. A ground fault on                                 C            by distribution       flows as there is no return
one line results in full line-to-line voltage                                           capacitance           path back to the source

appearing throughout the system. Thus,             (a) NORMAL OPERATION                              (b) GROUND FAULT ON PHASE C
a voltage 1.73 times the normal voltage             Voltage relationships




                                                                                                                          PGR Document #NG112-06
System Neutral Grounding

Importance                                                         Advantages of Grounded Neutral Systems

This section is devoted to the proven benefits of                  Resistance grounding is by far the most effective and
proper system grounding, and in particular, the added              preferred method. It solves the problem of transient
advantages of resistance (current limited) grounding.              overvoltages, thereby reducing equipment damage.
                                                                   It accomplishes this by allowing the magnitude of the
The intentional connection of the neutral points of                fault current to be predetermined by a simple ohms law
transformers, generators and rotating machinery to                 calculation (see Table 1). Thus the fault current can be
the earth ground network provides a reference point                limited, in order to prevent equipment damage.
of zero volts. This protective measure offers many
advantages over an ungrounded system, including:                    Table 1
                                                                           E
	 • Reduced magnitude of transient overvoltages                       I=        Where: I = Limit of Fault Current
                                                                           R
	 • Simplified ground fault location                                                   E = Line-to-Neutral Voltage
	 • Improved system and equipment fault                                                    of System
		 protection                                                                          R = Ohmic Value of Neutral
	 • Reduced maintenance time and expense                                                   Grounding Resistor
	 • Greater safety for personnel
	 • Improved lightning protection                                  In addition, limiting fault currents to predetermined
	 • Reduction in frequency of faults                               maximum values permits the designer to selectively
                                                                   coordinate the operation of protective devices, which
Solidly Neutral Grounded Systems                                   minimizes system disruption and allows for quick
Offer Partial Protection                                           location of the fault. There are two broad categories
                                                                   of resistance grounding: low resistance and high
A solidly grounded system is one in which the                      resistance.
neutral points have been intentionally connected to
                                                                   In both types of grounding, the resistor is connected
earth ground with a conductor having no intentional
                                                                   between the neutral of the transformer secondary and
impedance, as shown in Figure 4. This partially
                                                                   the earth ground, as shown in Figure 5.
reduces the problem of transient overvoltages found
on the ungrounded system, provided the ground fault
current is in the range of 25 to 100% of the system                  FIGURE 5
three phase fault current. However, if the reactance of                    Transformer Secondary
the generator or transformer is too great, the problem
of transient overvoltages will not be solved.
                                                                                                          Neutral

While solidly grounded systems are an improvement                   System Voltage
                                                                                              Line to                    Neutral
over ungrounded systems, and speed up the location of                                      Neutral Voltage              Grounding
faults, they lack the current limiting ability of resistance                                                             Resistor
grounding and the extra protection this provides.
                                                                         Line to Neutral Voltage Equals
Solidly grounded systems are usually limited to older,                  System Voltage Divided by 1.732
low voltage applications at 600 volts or less.


  FIGURE 4

                                      Solidly
                                      Grounded
                                      Neutral
                                      System




                                                                                                               PGR Document #NG112-06
Low Resistance Grounded Neutral                                  Another major advantage is the elimination of
                                                                 dangerous and destructive flash-overs to ground,
Low resistance grounding of the neutral limits the               which can occur on solidly grounded systems.
ground fault current to a high level (typically 50 amps or
more) in order to operate protective fault clearing relays       As is the case with most systems, there are some
and current transformers. These devices are then able            disadvantages to high resistance neutral grounding:
to quickly clear the fault, usually within a few seconds.
                                                                 	 •	 After the first ground fault, the two unfaulted
The importance of this fast response time is that it:
                                                                 		 phases rise to the line-to-line voltage as shown
	   • 	Limits damage to equipment                                		 in Figure 7. This creates a 73% increase in
	   • 	Prevents additional faults from occurring                 		 voltage stress on the insulation of the system.
	   • 	Provides safety for personnel
                                                                 	 • 	When a ground fault occurs, the neutral point
	   • 	Localizes the fault
                                                                 		 of the system rises to line-to-neutral voltage
The limited fault current and fast response time                 		 above ground. As a result, the neutral cannot be
also prevent over-heating and mechanical stress on               		 used in the system for load connections such as
conductors. Please note that, like the solidly grounded          		 single phase lighting.
neutral system, the circuit must be shut down after the
                                                                 	 • 	Should a second ground fault occur on another
first ground fault.
                                                                 		 phase before the first ground fault is removed, a
Low resistance grounding resistors are typically rated           		 line-to-line fault is created.
400 amps for 10 seconds, and are commonly found on
medium and high voltage systems.
                                                                  FIGURE 6                         600 V

High Resistance Grounded Neutral




                                                                                                            V
                                                                                                            7
                                                                                                           34
High resistance grounding of the neutral limits the
ground fault current to a very low level (typically under                                                   High Resistance
                                                                                                            Neutral Grounding
25 amps). It is used on low voltage systems of 600                                5 Amps
volts or less (see Figure 6). By limiting the ground fault                     69.4 Ohms
current, the fault can be tolerated on the system until
it can be located, and then isolated or removed at a
convenient time. This permits continued production,
providing a second ground fault does not occur.
                                                                                               A                       B
High resistance neutral grounding can be added to                  FIGURE 7
existing ungrounded systems without the expense of
                                                                                             Neutral is
adding fault clearing relays and breakers. This provides                                     at L-N volts           Phase A and B
                                                                                                                    are at line-to-line
an economical method of upgrading older, ungrounded               A                      B   above ground
                                                                                                                    voltage above
systems.                                                                                                            ground

                                                                           N
The resistor must be sized to ensure that the ground                                                            Phase C
                                                                                                                grounded
fault current limit is greater than the system’s total
capacitance-to-ground charging current. If not, then
transient overvoltages can occur.                                            C
                                                                      Normal Operation                 Ground Fault on System
By strategic use and location of ground fault sensing
relays, trouble shooting can be greatly simplified.

In mining applications, high resistance neutral
grounding combined with sensitive ground fault relays
and isolating devices, can quickly detect and shut down
the faulted circuit. This provides operating personnel
with the added safety that’s essential in this hostile
environment.




                                                                                                               PGR Document #NG112-06
Grounding Recap

Ungrounded Delta Systems, while                                                     High Resistance Grounding Neutral
offering some advantages, have many operating                                       Systems offer important operating advantages. No
disadvantages. High transient overvoltages can occur                                part of the system has to be shut down after the first
that are not immediately evident. In addition, ground                               ground fault. The location of the ground fault can be
faults are difficult to locate.                                                     easily determined without disrupting the operation of
                                                                                    the system, and the hazard to operating personnel is
Solidly Grounded Neutral Systems provide                                            limited.
greater safety for personnel, limit the system potential
to ground, and speed the detection and location of the                                FIGURE 8
ground fault. However, the system must be shut down
after the first ground fault.                                                                                             Resistor
                                                                                                                          selected
                                                                                                                          to limit            Low
Low Resistance Grounded Neutral                                                                                           ground
                                                                                                                          fault to
                                                                                                                                              Resistance
                                                                                                                                              Grounded
Systems only limit the magnitude of the ground fault                                       Ungrounded Delta System
                                                                                                                          50 Amps
                                                                                                                          or more
                                                                                                                                              Neutral
                                                                                                                                              System
current so that serious damage does not occur. The
system must still be shut down after the first ground
fault. This level of resistance grounding is generally
                                                                                                                          Resistor
used on medium- and high-voltage systems.                                                                  Solidly
                                                                                                                          selected
                                                                                                                                              High
                                                                                                                          to limit
                                                                                                           Grounded       ground              Resistance
                                                                                                           Neutral        fault to            Grounded
                                                                                                           System         25 Amps             Neutral
                                                                                                                          or less             System




(Table 2 provides a comparison of the performance of the different grounding methods under a variety of operating
conditions and characteristics.)

  Table 2 – Comparative Performance Rating Table
  Comparative Performance Rating For Various Conditions Using Different Grounding Methods
                                                                        Method of Grounding
                                                                        Solid               Low              High
  Condition or Characteristic                     Ungrounded           Ground            Resistance        Resistance
 Immunity to Transient Overvoltages                  Worst               Good               Good                Best
  73% Increase in Voltage Stress Under
                                                     Poor                Best               Good               Poor
  Line-to-Ground Fault Condition
  Equipment Protected Against Arc Fault
                                                     Worst               Poor               Better              Best
  Damage
  Safety to Personnel                                Worst              Better              Good                Best
 Service Reliability                                 Worst              Good                Better              Best
  Maintenance Cost                                   Worst              Good                Better              Best
  Continued Production After First Ground Fault      Better              Poor               Poor                Best
  Ease of Locating First Ground Fault                Worst              Good                Better              Best
  Permits Designer to Coordinate
  Protective Devices                              Not Possible          Good                Better              Best

  Can Ground Fault Protection Be Added               Worst              Good                Better              Best
  Two Voltage Levels on the Same System           Not Possible           Best            Not Possible      Not Possible
  Reduction in Frequency of Faults                   Worst              Better              Good                Best

  First High Ground Fault Current Flows
                                                     Best               Worst               Good               Better
  Over Grounding Circuit
  Potential Flashover to Ground                      Poor               Worst               Good                Best
  Compliance with Local Electrical Code           Acceptable         Acceptable           Acceptable           Varies
  Contractor/Maintenance Familiarity
                                                     Good               Good                Best               Poor
  With Technology and Operation




                                                                                                                                    PGR Document #NG112-06
Rating and Testing Neutral
Grounding Resistors

IEEE-32-1972 Standards                                         	 •	 Ten-Minute Rating
                                                               	 	 This rating is used infrequently. Some engineers
IEEE-32 is the standard used for rating and testing            		 specify a 10-minute rating to provide an added
neutral grounding resistors. The most important                		 margin of safety. There is, however, a
parameters to consider from the IEEE-32 are: the               		 corresponding increase in cost.
allowable temperature rises of the element for different
“on” times; the applied potential tests; the dielectric        	 •	 Extended-Time Rating
                                                               		 This is applied where a ground fault is permitted
tests, and the resistance tolerance tests that are
required. Post Glover Neutral Grounding Resistors are          		 to persist for longer than 10 minutes, and where
designated and built to pass all these rigorous tests.         		 the NGR will not operate at its temperature rise
                                                               		 for more than an average of 90 days per year.
	 •	 Time Rating
		 IEEE Standard 32 specifies standing time 		                 	 •	 Steady-State Rating
		 ratings for Neutral Grounding Resistors (NGRs) 	            	 	 This rating applies where the NGR is expected
		 with permissible temperature rises above 30˚C 	             		 to be operating under ground fault conditions for
		 ambient as shown in Table 3.                                		 more than an average of 90 days per year and/
                                                               		 or it is desirable to keep the temperature rise
		 Time ratings indicate the time the grounding 	              		 below 385˚C.
		 resistor can operate under fault conditions 	
		 without exceeding the temperature rises.                    Tests

	 •	 10-Second Rating                                          An applied potential test (HI-POT) is required to test
	 	 This rating is applied on NGRs that are used 	             the insulation of the complete assembly (or sections
		 with a protective relay to prevent damage to both 	         thereof). For 600 volts or less, the applied potential test
		 the NGR and the protected equipment. The 	                  is equal to twice the rated voltage of the assembly (or
		 relay must clear the fault within 10 seconds.               section) plus 1,000 volts. For ratings above 600 volts,
                                                               the applied potential test is equal to 2.25 times the
	 •	 One-Minute Rating                                         rated voltage, plus 2,000 volts.
		 One NGR is often used to limit ground current
		     on several outgoing feeders. This reduces 	             The resistance tolerance test allows plus or minus 10
		     equipment damage, limits voltage rise and               percent of the rated resistance value.
		     improves voltage regulation. Since simultaneous
		     grounds could occur in rapid succession on
		     different feeders, a 10-second rating is not
		     satisfactory. The one-minute rating is applied.


    Table 3 – IEEE-32
    Time Ratings and Permissible Temperature Rises for Neutral Grounding Resistors
    Time Rating (on time)                      Permissible Temperature Rise (above 30˚C)
    Ten Seconds (Short Time)                                        760˚C
    One Minute (Short Time)                                         760˚C
    Ten Minutes (Short Time)                                        610˚C
    Extended Time                                                   610˚C
    Steady State (Continuous)         385˚C (CSA permissible rise is 375˚C on continuous duty)




                                                                                                      PGR Document #NG112-06
CSA Standards and Certification

CSA provides certification services for manufacturers
who, under license from CSA, wish to use the
appropriate registered CSA marks on products of
their manufacture to indicate conformity with CSA
standards.

The Canadian Electrical Code is a publication issued
by CSA. Part 1 establishes safety standards for the
installation and maintenance of electrical equipment.
Part 11 consists of safety standards governing
the construction, testing, and marking of electrical
equipment.

For resistors to be certified by CSA, they must meet
the following sections of the Canadian Electrical Code:

	 a.) 	 CAN/CSA-C22.2 No. 0-M91 - General
		      Requirements - Canadian Electrical Code,
		      Part 11.

	 b.) 	 C22.2 No. 0.4-M1982 - Bonding and
		      Grounding of Electrical Equipment (Protective
		      Grounding).

	 c.) 	 CAN/CSA-C22.2 No. 14-M91 - Industrial
		      Control Equipment.

	 d.) 	 CAN/CSA-C22.2 No. 94-M91 - Special
		      Purpose Enclosures.

In addition, factory test must be conducted at the
conclusion of manufacture and before shipment of
each resistor assembly.

Post Glover Resistors supplies CSA certification
equipment when specified by the customer.




                                                             PGR Document #NG112-06
Selection of Neutral Grounding
Resistors for Industrial Systems

Factors to Consider                                                  The Selection Process

Over the years, the standard practice for neutral                    Whether solid or resistance grounding is selected, it
grounding in industrial plants has been:                             is necessary to ground each voltage level to achieve
                                                                     the protection and advantages of neutral grounding.
	   a.)	 600 volt and lower systems - solid grounding                The ground connection should be at the neutral lead of
                                                                     the generator or the power transformer bank. In other
	   b.)	 2.4 to 13.8 kv - low resistance grounding                   words, ground at the power source, not at the load. The
                                                                     ground connection should always be on the secondary
	   c.)	 above 13.8 kv- solid grounding
                                                                     of the transformer. (See Figure 9).
Recently the trend on 600 volt and lower systems has
                                                                     When a single line-to-ground fault occurs on a
been to use high resistance grounding, with all the
                                                                     resistance grounded system, a voltage equal to the
inherent advantages it offers the user.
                                                                     normal line-to-neutral system voltage appears across
The following factors should be considered when rating               the resistor.
neutral grounding resistors:
                                                                     The resistor current is equal to the current in the
	 a.)	   The capacitance-to-ground charging current of               fault. Thus, the current is practically equal to line-to-
		       the circuit being protected. Rule of thumb is:              neutral voltage divided by the resistance in ohms. For
		       - On systems of 600 volts or lower, .5 amp per              example, on a 4160 volt, 3-phase system grounded
		       1000 kVA of transformer capacity. - On                      by a 12 ohm resistor, the line-to-neutral voltage is
		       medium and high voltage systems (above 600                  4160÷ 3, or 2400 volts. The ground current will be
		       volts), 1.0 amp per 1000 kVA of transformer                 2400÷12, or 200 amperes. Therefore, for this example,
		       capacity.                                                   the ground fault current would be limited to 200
                                                                     amperes, and the rating of the resistor would be 2400
	 b.)	   The maximum ground fault current to be                      volts and 200 amps.
		       permitted on the system, after taking into
		       consideration points a.) and b.) above. This                The time rating would be selected based on the length
		       determines the amount of fault damage                       of time that the faulted circuit is allowed to be energized
		       considered acceptable under ground fault                    after the fault occurs.
		       conditions.
                                                                      FIGURE 9                                 If branch breaker trips
	 c.)	 The importance of maintaining production in                                                             system ground could be lost.

		     the presence of a single ground fault. Do you 	                                                                              Motor

		     chose to shut down, or continue to run?                                                                                Do not ground system
                                                                                                                              at these points
	 d.)	   The type and characteristics of the sensing                    Source

		       relays, fault clearing relays, and circuit isolating               Ground system as close
		       devices. Ground fault relays are generally                         to source as possible
                                                                        Location of the one ground connection for each separately derived system.
		       selected to operate from 5% to 20% of the
		       maximum current allowed by the grounding
		       resistor. To provide maximum system                                                                         600Y / 347 V

		       protection with minimum system damage, the
		       trend is to select lower current ratings.                                      13,800Y / 7970 V
                                                                                                                 Ground each section of system supplied
                                                                                                                 through its own transformer
	   e.) 	 Safety to operating personnel.                                Source
                                                                                                                     208Y / 120V



                                                                         Grounding of system with more than one separately derived section




                                                                10                                                              PGR Document #NG112-06
Finally, the type of enclosure is selected. Typical
enclosure types are:

	 a.)	   Open-frame construction where the resistor is
		       not exposed to the elements, or may be
		       insulated in switchgear or transformer
		       components.

	 b.)	 Indoor/screened enclosures where it is
		     expected that the resistors will be accessible to
		     personnel.

	 c.)	   Outdoor enclosures which include solid
		       side covers and elevated hood. This gives
		       superior protection against ingress of rain,
		       sleet, and hail, with maximum ventilation.


  The neutral grounding resistor is rated
  as follows:

  •	 Voltage: Line-to-neutral voltage of the system to
  	 which it is connected.

  •	 Initial Current: The initial current which will flow
  	 through the resistor with rated voltage applied.

  •	 Time: The “on time” for which the resistor can
  	 operate without exceeding the allowable
  	 temperature rise.




                                                            11   PGR Document #NG112-06
Other Methods of Grounding

Single Phase Transformer                                            Grounding Transformers
and Loading Resistor
                                                                    In older 600V and lower systems, and in many existing
If the system has a neutral which is available, a                   2400 to 6900 volt systems, the system neutral may
single phase distribution transformer can be used in                not be available. This is particularly true on Delta and
conjunction with a loading resistor, to provide high                underground Wye Connected Systems. To be able
resistance grounding. This is particularly well suited              to ground these systems, grounding transformers
for grounding of generators, in that it allows the system           can be used to create a neutral, which in turn can be
to operate like an ungrounded system under normal                   connected to ground either directly, or more commonly,
conditions, while still retaining the ability to limit fault        through a Neutral Grounding Resistor (NGR). These
currents during a fault. Figure 10 shows a typical                  combinations are known as artificial neutrals.
schematic.
                                                                    Grounding transformers may be either Zigzag or
The primary of the transformer is connected from                    Wye-Delta type. The operation of each is similar. They
the system neutral to ground. The loading resistor is               present high impedance to normal 3-phase current, so
connected across the transformer secondary.                         that under normal conditions only a small magnetizing
                                                                    current flows in the transformer winding. But, under
The resistor should be sized the same way as a neutral              line-to-ground fault conditions, a low impedance path
grounding resistor, except that it will be reduced in               is provided for the zero-sequence currents. These
value by the square of the turns ratio of the transformer.          currents can flow through the fault, back through the
                                                                    neutral of the grounding transformer to the power
When a ground fault occurs downstream of the                        source.
grounding transformer, ground fault current flows
through the fault, back through ground to the grounding
transformer. The loading resistor limits the current flow
                                                                         Generator or                        FIGURE 10
                                                                         Transformer
                                                                                                       Resistor
in the secondary winding, which in turn limits the flow
of the ground fault current back into the system through
the primary of the grounding transformer.                                                  Neutral


The resistor is normally sized to allow a primary ground
fault current in the range of 2 to 12 amps, and is rated
for one minute. The transformer should be sized
accordingly.

The transformer primary voltage rating should be the
same as the system line-to-line voltage. The secondary                           Single Phase
voltage is normally 240 or 120 volts.                                            Grounding
                                                                                 Transformer

An overcurrent relay should be used to protect the
transformer in case of an internal fault.

Edgewound and punched grid resistors are best for this
low voltage application. A complete package consists
of a transformer and a resistor with clearly labeled
terminals inside a free standing enclosure.




                                                               12                                          PGR Document #NG112-06
Zigzag Transformers                                               To Three Phase Ungrounded
                                                                  Voltage Source
                                                                                                       FIGURE 11
Of the two types, the Zigzag grounding transformer is             L1
more commonly used. It is a three-phase, dry-type, air-           L2
cooled auto-transformer with no secondary winding.                L3

                                                                   HRC        X1
Each phase has two identical windings, which                       Fuses                                X2
are wound in opposite directions to give the high                                             X0
impedance to normal phase currents. The windings are
connected in a Wye configuration. The neutral point                                                            N
                                                                                                               G
is then connected either directly or through a neutral                                                         R
grounding resistor (NGR) to ground. This is shown in                                          X3
Figure 11.

When a ground fault occurs downstream of the Zigzag
transformer, ground fault current flows through the
fault, back through ground and the NGR to the Zigzag
where the current is divided equally in each leg of the
Zigzag. Since these three currents are all equal and
in time phase with each other (zero sequence), and
because of the special Zigzag winding connections,
they see a very low impedance. This allows the ground
fault current to flow back into the system.

It can be seen that the ground fault current is only
limited by the resistance of the ground fault, the NGR,
and the small reactance of the Zigzag.

The Zigzag transformer is continuously rated for a
specific neutral current at rated phase-neutral voltage,
without exceeding the temperature rise of the insulation
class (class B up to 2400 volts, class H above 2400
volts). The saturation voltage level is normally 1.5 times
the rated phase-to-phase voltage.

The current and time rating of the Zigzag, when used
with an NGR, should be the same as the NGR.

The Zigzag should be connected to the system on the
line side of the main breaker, as close as possible to
the power transformer secondary terminals. When
more than one power transformer is involved, one
Zigzag is required for each. Care should be taken not
to have more than one Zigzag connected to the same
section of the system at the same time.

Short circuit protection should be provided on each of
the three line connections of the Zigzag.




                                                             13                                    PGR Document #NG112-06
Wye-Delta Transformers                                          The transformer primary voltage rating should be equal
                                                                to or greater than the line-to-line voltage of the system
These grounding transformers have a Wye-connected               to which it is being connected.
primary and Delta-connected secondary. The three
primary line terminals are connected to the 3-phase             The Wye-Delta grounding transformer should be
ungrounded power source. The neutral terminal is                connected to the system on the line side of the main
connected either directly or through a neutral grounding        breaker, as close as possible to the power transformer
resistor NGR to ground. The Delta secondary is not              secondary terminals. When more than one power
connected to any external circuit. This is shown in             transformer is involved, one grounding transformer is
Figure 12.                                                      required for each. Care should be taken not to have
                                                                more than one grounding transformer connected to the
During normal system conditions, the Wye-Delta                  same section of the system at the same time.
grounding transformer operates unloaded, therefore
providing high impedance to the three phase system              Short circuit protection should be provided on each
current. Only a small magnetizing current flows.                of the primary line connections of the Wye-Delta
                                                                transformer.
When a ground fault occurs downstream of the
grounding transformer, ground fault current flows               Alternate Wye-Delta Grounding
through the fault, back through ground and the NGR              Transformer Configuration
to the Wye-Delta grounding transformer. The current
is divided equally in each leg of the Wye transformer.          In this configuration, the neutral of the Wye-connected
Since these three currents are all equal and in time            primary is connected directly to ground. A loading
phase with each other (zero sequence), and since                resistor is connected across the broken Delta-
the Delta secondary is a closed series circuit, the             connected secondary. This is shown in Figure 13.
ground fault current only sees the transformer leakage
reactance.                                                      The loading resistor is selected the same way as
                                                                a high resistance NGR, except it will be reduced in
This allows the ground fault current to flow back into          value by the square of the turns ratio of the grounding
the system. The ground fault current is only limited by         transformer.
the resistance of the ground fault, the NGR, and the
small transformer leakage reactance.                            This resistor limits the current flow in the closed Delta
                                                                secondary windings, which in turn limits the ground
The Wye-Delta grounding transformer is continuously             fault current flow in each of windings of the Wye
rated for a specific neutral current at rated phase-to-         primary of the grounding transformer.
neutral voltage, without exceeding the temperature rise
of the insulation class.                                        The same precautions must be followed as for the
                                                                Wye-Delta grounding transformer described in the
The current and time rating of the transformer, when            Wye-Delta Transformers section.
used with an NGR, should be the same as the NGR.

   To Three Phase Ungrounded                  FIGURE 12          To Three Phase Ungrounded
                                                                 Voltage Source
                                                                                                             FIGURE 13
   Voltage Source
   L1                                                            L1
   L2                                                            L2
   L3                                                            L3
          HRC                                                          HRC
          Fuses          X1              X2                            Fuses         X1             X2
                                                                                               X0                        G
                                    X0                                                                                   R

                                         N
                                         G
                                         R                                                X3
                               X3




                                                           14                                            PGR Document #NG112-06
Specification for High Voltage,
Low Resistance Type

Scope                                                            Enclosures

This specification covers the design, manufacture and            The frame of the enclosure shall be made from
testing of high-voltage, low-resistance type Neutral             structural steel angles welded together, or bolted
Grounding Resistors (NGR) for installation outdoors              together with stainless-steel hardware. The top of the
onto a concrete pad or power transformer.                        enclosure shall be solid, slightly overhung and sloped.
                                                                 It shall be embossed with stiffening ribs. The enclosure
Applicable Standards                                             shall have forged eyebolts in each corner for lifting
                                                                 purposes.
The NGR shall be designed, manufactured and tested
as per the latest revisions of IEEE-32.                          The bottom of the enclosure shall be screened with
                                                                 expanded or perforated metal with openings of 1/2 or
Resistors                                                        less. This screening shall be welded or bolted in and is
                                                                 not removable. It shall be elevated 4 to 6 inches above
The resistive elements shall be low temperature                  the base of the unit.
coefficient, resistor grade stainless steel of sufficient
                                                                 Bolt-on side covers on all four sides shall be used.
mass to withstand the rated current and prescribed
                                                                 Screened covers may be furnished for certain
duty.
                                                                 applications. Stainless-steel hardware shall be used.
The resistors shall be mounted in corrosion resistant            Louvered or screened openings shall not exceed 1/2.
support frames, using stainless-steel hardware.
                                                                 A durable nameplate, permanently attached to one
The entire resistor assembly shall be mounted on                 side cover shall show the manufacturer and the
insulators rated for the system voltage.                         complete rating. Painted enclosures shall be suitably
                                                                 cleaned, primed and painted. Stainless-steel and
All resistor terminals and interconnections between              aluminum enclosures (in particular) shall be protected
resistor units shall be stainless-steel using stainless-         from scratching during manufacture, assembly and
steel hardware including lock washers. High                      shipment.
current connections shall be spot or TIG welded as
appropriate.                                                     CSA Approved Enclosure
Connections between resistors and bushings or current            To meet CSA outdoor requirements, solid side covers
transformers shall be solid copper or stainless steel            and elevated, hooded roof shall be supplied. All of the
bus or copper cables.                                            other requirements outlined above shall be met.




                                                            15                                          PGR Document #NG112-06
Specification for Low or
Medium Voltage, High
Resistance Type

Scope                                                          Enclosures

This specification covers design, manufacture and              Low Voltage (600 volts or less)
testing of low- or medium-voltage, high-resistance type        Enclosure shall be of heavy gauge Galvanneal cold
Neutral Grounding Resistors (NGR) for installation             rolled steel with baked enamel finish. All mounting
indoors and outdoors onto a concrete pad or power              hardware shall be stainless steel.
transformer.
                                                               Indoor enclosure shall have a screened cover with
Applicable Standards                                           maximum openings of 1/2.

The NGR shall be designed, manufactured and tested             Outdoor enclosure shall have a solid heavy gauge top
as per the latest revisions of IEEE-32.                        cover, slightly overhung to prevent ingress of rain or
                                                               sleet.
Resistors                                                      CSA Approved Low Voltage
                                                               Separate external terminal junction boxes shall be
The resistive elements shall be low temperature                provided for termination of the neutral conductor and
coefficient, resistor grade stainless steel or nickel          the ground conductor. All of the other requirements
chromium rigidly supported at each end to allow for            outlined above shall be met.
expansion due to heating.
                                                               Medium Voltage (above 600 volts to 5,000 volts)
The resistors shall be mounted in corrosion resistant          The frame of the enclosure shall be made from
support frames, using stainless-steel hardware.                structural steel angles made from heavy gauge steel,
                                                               welded together, or bolted together with stainless-steel
For low voltage, continuous rated above 10 amp, and
                                                               hardware. The top of the enclosure shall be solid,
all medium voltage applications, the entire resistor
                                                               slightly overhung and sloped. It shall be embossed
frame shall be mounted on insulators rated for the
                                                               with stiffening ribs. The enclosure shall have forged
system voltage.
                                                               eyebolts in each corner for lifting purposes.
All resistor terminals and interconnections between
                                                               The bottom of the enclosure shall be screened with
units shall be stainless-steel, using stainless-steel
                                                               expanded or perforated metal with openings of 1/2 or
hardware including lock washers. High current
                                                               less. This screening shall be welded or bolted in and is
connections shall be spot or TIG welded as
                                                               not removable. It shall be elevated 4 to 6 inches above
appropriate.
                                                               the base of the unit.
Connections between resistors and bushings or current
                                                               Bolt-on side covers on all four sides shall be used.
transformers shall be solid copper or stainless steel
                                                               Screened covers may be furnished for certain
bus or copper cables.
                                                               applications. Stainless-steel hardware shall be used.
                                                               Louvered or screened openings shall not exceed 1/2.

                                                               A durable nameplate, permanently attached to one side
                                                               cover shall show the manufacturer and the complete
                                                               rating.

                                                               Painted enclosures shall be suitably sanded, cleaned,
                                                               primed and painted. Stainless-steel and aluminum
                                                               enclosures (in particular) shall be protected from
                                                               scratching during manufacture, assembly and
                                                               shipment.




                                                          16                                          PGR Document #NG112-06
Specification for Zigzag
Grounding Transformers

Scope                                                          Enclosures

This specification covers design, manufacture and              Low Voltage (600 volts or less)
testing of low- or medium-voltage Zigzag grounding             The Zigzag transformer may be combined with
transformers for use with Neutral Grounding Resistors          the NGR and mounted in one enclosure where the
(NGR) for installation indoors or outdoors onto a              continuous rating does not exceed 5 amps.
concrete pad or power transformer.
                                                               The enclosure shall be of heavy gauge Galvanneal
Applicable Standards                                           cold rolled steel with baked enamel finish. All mounting
                                                               hardware shall be stainless-steel.
The transformer shall be designed, manufactured and
                                                               Indoor enclosure shall have a screened cover with
tested as per the latest revisions of IEEE-32.
                                                               maximum openings of 1/2.
Transformer                                                    Outdoor enclosure shall have a solid heavy gauge top
                                                               cover, slightly overhung.
The transformer shall be a three-phase, dry-type, air-
cooled auto-transformer with each phase having two             CSA Approved Low Voltage
windings connected in a Zigzag configuration. It shall         Separate external terminal junction boxes shall be
have class “B” insulation up to 2400 volts or class “H”        provided for termination of all three line conductors and
insulation above 2400 volts.                                   the ground conductor.

The transformer shall be continuously rated for the            Medium Voltage (above 600 volts to 5,000 volts)
charging current of the system on which it is being            The frame of the enclosure shall be made from
applied; it shall also have the same current and “on”          structural steel angles made from heavy gauge steel,
time rating as that of the NGR with which it is being          welded together, or bolted together with stainless-steel
applied.                                                       hardware. The top of the enclosure shall be solid,
                                                               slightly overhung and sloped. It shall be embossed
Insulation class maximum temperature rise shall not be         with stiffening ribs. The enclosure shall have forged
exceeded at these currents and “on” times.                     eyebolts in each corner for lifting purposes.
It shall be rated at the system voltage.                       The bottom of the enclosure shall be screened with
                                                               expanded or perforated metal with openings of 1/2 or
                                                               less. This screening shall be welded or bolted in and is
                                                               not removable. It shall be elevated 4 to 6 inches above
                                                               the base of the unit.

                                                               Bolt-on side covers on all four sides shall be used.
                                                               Screened covers may be furnished for certain
                                                               applications. Stainless-steel hardware shall be used.
                                                               Louvered or screened openings shall not exceed 1/2.

                                                               A durable nameplate, permanently attached to one side
                                                               cover shall show the manufacturer and the complete
                                                               rating.

                                                               Painted enclosures shall be suitably sanded, cleaned,
                                                               primed and painted. Stainless-steel and aluminum
                                                               enclosures (in particular) shall be protected from
                                                               scratching during manufacture, assembly and
                                                               shipment.




                                                          17                                          PGR Document #NG112-06
Glossary of Terms

Bushing                                                          Neutral Grounding Resistor
A high voltage terminal connection which isolates the            A suitably rated power resistor that is connected
conductor from the grounded sheet metal surface                  between the neutral of a transformer (or generator) and
through which the bushing passes. Sometimes called               the system ground. It serves to limit fault currents and
“entrance” and “exit” bushings.                                  prevent damage to the equipment.

Cap and Pin Type Insulator                                       Rated Continuous Current
Also called Petticoat insulators because of the                  The current expressed in amperes (RMS), that the
porcelain “skirt” around the “pin” base. The bottom              device can carry continuously under specified service
flange has four mounting holes while the top has four            conditions without exceeding the allowable temperature
threaded inserts. The units can be bolted together in a          rise.
stack.
                                                                 Rated Time
Current Transformer                                              The time during which the device will carry its rated
Usually a high-voltage bar-type with the primary                 thermal current under standard operating conditions
connected in series with the grounding resistor, and the         without exceeding the limitations established by
secondary connected to external fault clearing relays.           the applicable standards. The various “on” times
                                                                 established by IEEE-32 are shown in Table 3 on
Extended Time Rating                                             page 8.
A rated time in which the time period Is greater than
the time required for the temperature rise to become             Rated Time Temperature Rise
constant but is limited to a specified average number of         The maximum temperature rise above ambient
days operation per year.                                         attained by the winding of a device as the result of
                                                                 the flow of rated thermal current under standard
Ground Pad                                                       operating conditions, for rated time and with a starting
A surface for terminating a ground lug to make a                 temperature equal to the steady-state temperature. It
reliable connection to the system or equipment ground.           may be expressed as an average or a hot winding rise.
May have one, two or four holes and is usually drilled           The allowable temperature rises for various “on” times,
for NEMA connectors.                                             as established by IEEE-32 are shown in Table 3 on
                                                                 page 8.
Grounded Safety Enclosure
A grounded enclosure which provides protection of                Rated Voltage
the resistors from birds and rodents while preventing            The rms voltage, at rated frequency, which may be
accidental contact of live or high temperature parts by          impressed between the terminals of the device under
personnel. May have side or top mounted entrance                 standard operating conditions for rated time without
bushing.                                                         exceeding the limitations established by the applicable
                                                                 standards. For the Neutral Grounding Resistor, this is
Grounding Transformer                                            equal to the line-to-neutral voltage. The line-to-neutral
A transformer that is used to provide a neutral point            voltage is simply the line-to-line (system) voltage
for grounding purposes. It may be a single-phase                 divided by 1.732.
transformer such as used to reflect high resistance
grounding for a generator, or it may be a special Wye            Resistor Element
- Delta or Zigzag transformer used to artificially create        A resistor element is the conducting unit which
a neutral point on a Delta or 3 wire Wye system which            functions to limit the current flow to a predetermined
has no neutral.                                                  value. Usually a helical coiled, edgewound, or
                                                                 serpentine folded ribbon of stainless steel alloy.
Insulating Bushing
A Phenolic strain relief grommet to prevent chaffing of a        Short Time Rating
power cable as it passes through a sheet metal panel.            (Of a grounding device) A rated time of ten minutes or
Held in place with a conduit lock ring.                          less.




                                                            18                                           PGR Document #NG112-06
Standoff Insulator
A glazed porcelain or epoxy body with threaded
inserts in the top and bottom. The insulators serve to
mechanically connect mounting frames to enclosures,
or one mounting frame to the next, while still providing
electrical isolation. The body of the insulator is typically
corrugated to provide a longer creepage distance to
prevent tracking.

Station Post Insulator
Similar to the standoff type insulator, but usually has
two threaded studs on top and bottom and is rated for
higher voltages than the standoff type.

Support or Elevating Stand
An angle frame stand used to elevate the entire
grounding resistor and enclosure. This may be for
safety purposes to prevent personnel from reaching
live parts, or may be to facilitate connection to a
transformer.




                                                               19   PGR Document #NG112-06
4750 Olympic Blvd. • Erlanger, KY 41018 • USA
                                     Phone: 800-537-6144 / 859-283-0778 • Fax: 859-283-2978
                                                                         www.postglover.com
                                                         Serving the Electrical Industry Since 1892

© 2006 Post Glover Resistors, Inc.                                            PGR Document #NG112-06

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Neutral grounding resistor

  • 1. NEUTRAL GROUNDING RESISTORS TECHNICAL INFORMATION 4750 Olympic Blvd. Erlanger, KY 41018 USA Phone: 859-283-0778 Toll-Free: 800-537-6144 FAX: 859-283-2978 Web: www.postglover.com
  • 2. With over 130 years of combined industrial and utility experience, Post Glover delivers the industry’s strongest, broadest and most technologically advanced products available. Experienced Post Glover has grown into the world’s largest power resistor company, based on its industry leading positions in grounding solutions and dynamic braking resistors. Post Glover can be trusted to deliver cost- effective, reliable products to the marketplace. Efficient Post Glover’s factory in Erlanger, Kentucky integrates computer aided design and manufacturing with the industry’s strongest engineering team for greater manufacturing capabilities and efficiencies. Post Glover continues to improve through Kaizen events, third party certifications and regular audits of our internal practices. Focused Service The industry’s most experienced sales and engineering team and largest independent sales representative network insure a timely and accurate, same day response to your typical and complex applications. With 16 engineers on staff, we are poised to answer your product and application questions. Certified Products Post Glover prides itself on designing and manufacturing in accordance with all applicable standards, be they IEEE, ANSI, NEMA or IEC. Taking safety one step further, we offer the only UL listed high resistance grounding unit in the industry, as well as UL and CSA offerings in low resistance grounding resistors and dynamic braking resistors.
  • 3. Table of Contents Grounding of Industrial Power Systems. .................................................. 4 Definition of Grounding................................................................................. 4 Characteristics of Ungrounded Systems...................................................... 4 System Neutral Grounding.................................................................................5 Importance................................................................................................... 5 . Solid Grounding............................................................................................ 5 Resistance Grounding.................................................................................. 6 • Low Resistance.................................................................................... 6 • High Resistance................................................................................... 6 . Grounding Recap.....................................................................................................7 Comparative Performance Rating Table...................................................... 7 Rating & Testing Neutral Grounding Resistors.....................................8 IEEE-32 Standards....................................................................................... 8 Time Rating.................................................................................................. 8 Tests............................................................................................................. 8 CSA Standards............................................................................................. 9 Selection of Neutral Grounding Resistors............................................ 10 Factors to Consider.................................................................................... 10 The Selection Process. .............................................................................. 10 . Other Methods of Grounding......................................................................... 12 Single Phase Transformer & Loading Resistor........................................... 12 Grounding Transformers............................................................................. 12 • Zigzag................................................................................................. 13 • Wye-Delta........................................................................................... 14 • Alternate Wye-Delta........................................................................... 14 Specifications.......................................................................................................... 15 Neutral Grounding Resistors...................................................................... 15 • High Voltage, Low Resistance............................................................ 15 • Low or Medium Voltage, High Resistance.......................................... 16 Zigzag Grounding Transformers................................................................. 17 Glossary of Terms.................................................................................................... 18 PGR Document #NG112-06
  • 4. Grounding of Industrial Power Systems Definition of Grounding FIGURE 2 Phase A conductors The term grounding is commonly used in the electrical Phase B conductors industry to mean both “equipment grounding” and Phase C conductors “system grounding”. “Equipment grounding” means the connection of earth ground to non-current carrying conductive materials such as conduit, cable trays, Delta configuration junction boxes, enclosures and motor frames. “System grounding” means the deliberate connection of earth ground to the neutral points of current carrying is present on all insulation in the system, as shown conductors such as the neutral point of a circuit, a in Figure 3b. This situation can often cause failures transformer, rotating machinery, or a system, either in older motors and transformers, due to insulation solidly or with a current limiting device. Figure 1 breakdown. illustrates the two types of grounding. The interaction between the faulted system and FIGURE 1 its distributed capacitance may cause transient Metal enclosures overvoltages (several times normal) to appear from line to ground during normal switching of a circuit having To a line to ground fault (short). These overvoltages Source Neutral load may cause insulation failures at points other than the Bonding jumper original fault. In addition, a second fault on another SYSTEM phase may occur before the first fault can be cleared. Transformer bank GROUNDING This can result in very high line to line fault currents, equipment damage and disruption of both circuits. EQUIPMENT GROUNDING In addition to the cost of equipment damage, ungrounded systems present fault locating problems. Characteristics of Ungrounded Systems This involves a tedious process of trial and error, first isolating the correct feeder, then the branch, and finally An ungrounded system is one in which there is no the equipment at fault. The result is unnecessarily intentional connection between the conductors and lengthy and expensive downtime. earth ground. However, in any system, a capacitive coupling exists between the system conductors and Despite the drawbacks of an ungrounded system, the adjacent grounded surfaces. Consequently, the it does have one main advantage. The circuit may “ungrounded system” is, in reality, a “capacitively continue in operation after the first ground fault, grounded system” by virtue of the distributed assuming it remains as a single fault. This permits capacitance. This is shown in Figure 2. Under normal continued production, until a convenient shutdown can operating conditions, this distributed capacitance be scheduled for maintenance. causes no problems. In fact, it is beneficial, because it establishes, in effect, a neutral point for the system, FIGURE 3 Phase A and B are now at full line-to-line voltage above ground as shown in Figure 3a. As a result, the A B phase conductors are stressed at only Line-to-line voltage line-to-neutral voltage above ground. A B Each phase is at C However, problems can arise under line-to-neutral voltage above ground Neutral point Phase C is now at ground established potential. Virtually no fault current ground fault conditions. A ground fault on C by distribution flows as there is no return one line results in full line-to-line voltage capacitance path back to the source appearing throughout the system. Thus, (a) NORMAL OPERATION (b) GROUND FAULT ON PHASE C a voltage 1.73 times the normal voltage Voltage relationships PGR Document #NG112-06
  • 5. System Neutral Grounding Importance Advantages of Grounded Neutral Systems This section is devoted to the proven benefits of Resistance grounding is by far the most effective and proper system grounding, and in particular, the added preferred method. It solves the problem of transient advantages of resistance (current limited) grounding. overvoltages, thereby reducing equipment damage. It accomplishes this by allowing the magnitude of the The intentional connection of the neutral points of fault current to be predetermined by a simple ohms law transformers, generators and rotating machinery to calculation (see Table 1). Thus the fault current can be the earth ground network provides a reference point limited, in order to prevent equipment damage. of zero volts. This protective measure offers many advantages over an ungrounded system, including: Table 1 E • Reduced magnitude of transient overvoltages I= Where: I = Limit of Fault Current R • Simplified ground fault location E = Line-to-Neutral Voltage • Improved system and equipment fault of System protection R = Ohmic Value of Neutral • Reduced maintenance time and expense Grounding Resistor • Greater safety for personnel • Improved lightning protection In addition, limiting fault currents to predetermined • Reduction in frequency of faults maximum values permits the designer to selectively coordinate the operation of protective devices, which Solidly Neutral Grounded Systems minimizes system disruption and allows for quick Offer Partial Protection location of the fault. There are two broad categories of resistance grounding: low resistance and high A solidly grounded system is one in which the resistance. neutral points have been intentionally connected to In both types of grounding, the resistor is connected earth ground with a conductor having no intentional between the neutral of the transformer secondary and impedance, as shown in Figure 4. This partially the earth ground, as shown in Figure 5. reduces the problem of transient overvoltages found on the ungrounded system, provided the ground fault current is in the range of 25 to 100% of the system FIGURE 5 three phase fault current. However, if the reactance of Transformer Secondary the generator or transformer is too great, the problem of transient overvoltages will not be solved. Neutral While solidly grounded systems are an improvement System Voltage Line to Neutral over ungrounded systems, and speed up the location of Neutral Voltage Grounding faults, they lack the current limiting ability of resistance Resistor grounding and the extra protection this provides. Line to Neutral Voltage Equals Solidly grounded systems are usually limited to older, System Voltage Divided by 1.732 low voltage applications at 600 volts or less. FIGURE 4 Solidly Grounded Neutral System PGR Document #NG112-06
  • 6. Low Resistance Grounded Neutral Another major advantage is the elimination of dangerous and destructive flash-overs to ground, Low resistance grounding of the neutral limits the which can occur on solidly grounded systems. ground fault current to a high level (typically 50 amps or more) in order to operate protective fault clearing relays As is the case with most systems, there are some and current transformers. These devices are then able disadvantages to high resistance neutral grounding: to quickly clear the fault, usually within a few seconds. • After the first ground fault, the two unfaulted The importance of this fast response time is that it: phases rise to the line-to-line voltage as shown • Limits damage to equipment in Figure 7. This creates a 73% increase in • Prevents additional faults from occurring voltage stress on the insulation of the system. • Provides safety for personnel • When a ground fault occurs, the neutral point • Localizes the fault of the system rises to line-to-neutral voltage The limited fault current and fast response time above ground. As a result, the neutral cannot be also prevent over-heating and mechanical stress on used in the system for load connections such as conductors. Please note that, like the solidly grounded single phase lighting. neutral system, the circuit must be shut down after the • Should a second ground fault occur on another first ground fault. phase before the first ground fault is removed, a Low resistance grounding resistors are typically rated line-to-line fault is created. 400 amps for 10 seconds, and are commonly found on medium and high voltage systems. FIGURE 6 600 V High Resistance Grounded Neutral V 7 34 High resistance grounding of the neutral limits the ground fault current to a very low level (typically under High Resistance Neutral Grounding 25 amps). It is used on low voltage systems of 600 5 Amps volts or less (see Figure 6). By limiting the ground fault 69.4 Ohms current, the fault can be tolerated on the system until it can be located, and then isolated or removed at a convenient time. This permits continued production, providing a second ground fault does not occur. A B High resistance neutral grounding can be added to FIGURE 7 existing ungrounded systems without the expense of Neutral is adding fault clearing relays and breakers. This provides at L-N volts Phase A and B are at line-to-line an economical method of upgrading older, ungrounded A B above ground voltage above systems. ground N The resistor must be sized to ensure that the ground Phase C grounded fault current limit is greater than the system’s total capacitance-to-ground charging current. If not, then transient overvoltages can occur. C Normal Operation Ground Fault on System By strategic use and location of ground fault sensing relays, trouble shooting can be greatly simplified. In mining applications, high resistance neutral grounding combined with sensitive ground fault relays and isolating devices, can quickly detect and shut down the faulted circuit. This provides operating personnel with the added safety that’s essential in this hostile environment. PGR Document #NG112-06
  • 7. Grounding Recap Ungrounded Delta Systems, while High Resistance Grounding Neutral offering some advantages, have many operating Systems offer important operating advantages. No disadvantages. High transient overvoltages can occur part of the system has to be shut down after the first that are not immediately evident. In addition, ground ground fault. The location of the ground fault can be faults are difficult to locate. easily determined without disrupting the operation of the system, and the hazard to operating personnel is Solidly Grounded Neutral Systems provide limited. greater safety for personnel, limit the system potential to ground, and speed the detection and location of the FIGURE 8 ground fault. However, the system must be shut down after the first ground fault. Resistor selected to limit Low Low Resistance Grounded Neutral ground fault to Resistance Grounded Systems only limit the magnitude of the ground fault Ungrounded Delta System 50 Amps or more Neutral System current so that serious damage does not occur. The system must still be shut down after the first ground fault. This level of resistance grounding is generally Resistor used on medium- and high-voltage systems. Solidly selected High to limit Grounded ground Resistance Neutral fault to Grounded System 25 Amps Neutral or less System (Table 2 provides a comparison of the performance of the different grounding methods under a variety of operating conditions and characteristics.) Table 2 – Comparative Performance Rating Table Comparative Performance Rating For Various Conditions Using Different Grounding Methods Method of Grounding Solid Low High Condition or Characteristic Ungrounded Ground Resistance Resistance Immunity to Transient Overvoltages Worst Good Good Best 73% Increase in Voltage Stress Under Poor Best Good Poor Line-to-Ground Fault Condition Equipment Protected Against Arc Fault Worst Poor Better Best Damage Safety to Personnel Worst Better Good Best Service Reliability Worst Good Better Best Maintenance Cost Worst Good Better Best Continued Production After First Ground Fault Better Poor Poor Best Ease of Locating First Ground Fault Worst Good Better Best Permits Designer to Coordinate Protective Devices Not Possible Good Better Best Can Ground Fault Protection Be Added Worst Good Better Best Two Voltage Levels on the Same System Not Possible Best Not Possible Not Possible Reduction in Frequency of Faults Worst Better Good Best First High Ground Fault Current Flows Best Worst Good Better Over Grounding Circuit Potential Flashover to Ground Poor Worst Good Best Compliance with Local Electrical Code Acceptable Acceptable Acceptable Varies Contractor/Maintenance Familiarity Good Good Best Poor With Technology and Operation PGR Document #NG112-06
  • 8. Rating and Testing Neutral Grounding Resistors IEEE-32-1972 Standards • Ten-Minute Rating This rating is used infrequently. Some engineers IEEE-32 is the standard used for rating and testing specify a 10-minute rating to provide an added neutral grounding resistors. The most important margin of safety. There is, however, a parameters to consider from the IEEE-32 are: the corresponding increase in cost. allowable temperature rises of the element for different “on” times; the applied potential tests; the dielectric • Extended-Time Rating This is applied where a ground fault is permitted tests, and the resistance tolerance tests that are required. Post Glover Neutral Grounding Resistors are to persist for longer than 10 minutes, and where designated and built to pass all these rigorous tests. the NGR will not operate at its temperature rise for more than an average of 90 days per year. • Time Rating IEEE Standard 32 specifies standing time • Steady-State Rating ratings for Neutral Grounding Resistors (NGRs) This rating applies where the NGR is expected with permissible temperature rises above 30˚C to be operating under ground fault conditions for ambient as shown in Table 3. more than an average of 90 days per year and/ or it is desirable to keep the temperature rise Time ratings indicate the time the grounding below 385˚C. resistor can operate under fault conditions without exceeding the temperature rises. Tests • 10-Second Rating An applied potential test (HI-POT) is required to test This rating is applied on NGRs that are used the insulation of the complete assembly (or sections with a protective relay to prevent damage to both thereof). For 600 volts or less, the applied potential test the NGR and the protected equipment. The is equal to twice the rated voltage of the assembly (or relay must clear the fault within 10 seconds. section) plus 1,000 volts. For ratings above 600 volts, the applied potential test is equal to 2.25 times the • One-Minute Rating rated voltage, plus 2,000 volts. One NGR is often used to limit ground current on several outgoing feeders. This reduces The resistance tolerance test allows plus or minus 10 equipment damage, limits voltage rise and percent of the rated resistance value. improves voltage regulation. Since simultaneous grounds could occur in rapid succession on different feeders, a 10-second rating is not satisfactory. The one-minute rating is applied. Table 3 – IEEE-32 Time Ratings and Permissible Temperature Rises for Neutral Grounding Resistors Time Rating (on time) Permissible Temperature Rise (above 30˚C) Ten Seconds (Short Time) 760˚C One Minute (Short Time) 760˚C Ten Minutes (Short Time) 610˚C Extended Time 610˚C Steady State (Continuous) 385˚C (CSA permissible rise is 375˚C on continuous duty) PGR Document #NG112-06
  • 9. CSA Standards and Certification CSA provides certification services for manufacturers who, under license from CSA, wish to use the appropriate registered CSA marks on products of their manufacture to indicate conformity with CSA standards. The Canadian Electrical Code is a publication issued by CSA. Part 1 establishes safety standards for the installation and maintenance of electrical equipment. Part 11 consists of safety standards governing the construction, testing, and marking of electrical equipment. For resistors to be certified by CSA, they must meet the following sections of the Canadian Electrical Code: a.) CAN/CSA-C22.2 No. 0-M91 - General Requirements - Canadian Electrical Code, Part 11. b.) C22.2 No. 0.4-M1982 - Bonding and Grounding of Electrical Equipment (Protective Grounding). c.) CAN/CSA-C22.2 No. 14-M91 - Industrial Control Equipment. d.) CAN/CSA-C22.2 No. 94-M91 - Special Purpose Enclosures. In addition, factory test must be conducted at the conclusion of manufacture and before shipment of each resistor assembly. Post Glover Resistors supplies CSA certification equipment when specified by the customer. PGR Document #NG112-06
  • 10. Selection of Neutral Grounding Resistors for Industrial Systems Factors to Consider The Selection Process Over the years, the standard practice for neutral Whether solid or resistance grounding is selected, it grounding in industrial plants has been: is necessary to ground each voltage level to achieve the protection and advantages of neutral grounding. a.) 600 volt and lower systems - solid grounding The ground connection should be at the neutral lead of the generator or the power transformer bank. In other b.) 2.4 to 13.8 kv - low resistance grounding words, ground at the power source, not at the load. The ground connection should always be on the secondary c.) above 13.8 kv- solid grounding of the transformer. (See Figure 9). Recently the trend on 600 volt and lower systems has When a single line-to-ground fault occurs on a been to use high resistance grounding, with all the resistance grounded system, a voltage equal to the inherent advantages it offers the user. normal line-to-neutral system voltage appears across The following factors should be considered when rating the resistor. neutral grounding resistors: The resistor current is equal to the current in the a.) The capacitance-to-ground charging current of fault. Thus, the current is practically equal to line-to- the circuit being protected. Rule of thumb is: neutral voltage divided by the resistance in ohms. For - On systems of 600 volts or lower, .5 amp per example, on a 4160 volt, 3-phase system grounded 1000 kVA of transformer capacity. - On by a 12 ohm resistor, the line-to-neutral voltage is medium and high voltage systems (above 600 4160÷ 3, or 2400 volts. The ground current will be volts), 1.0 amp per 1000 kVA of transformer 2400÷12, or 200 amperes. Therefore, for this example, capacity. the ground fault current would be limited to 200 amperes, and the rating of the resistor would be 2400 b.) The maximum ground fault current to be volts and 200 amps. permitted on the system, after taking into consideration points a.) and b.) above. This The time rating would be selected based on the length determines the amount of fault damage of time that the faulted circuit is allowed to be energized considered acceptable under ground fault after the fault occurs. conditions. FIGURE 9 If branch breaker trips c.) The importance of maintaining production in system ground could be lost. the presence of a single ground fault. Do you Motor chose to shut down, or continue to run? Do not ground system at these points d.) The type and characteristics of the sensing Source relays, fault clearing relays, and circuit isolating Ground system as close devices. Ground fault relays are generally to source as possible Location of the one ground connection for each separately derived system. selected to operate from 5% to 20% of the maximum current allowed by the grounding resistor. To provide maximum system 600Y / 347 V protection with minimum system damage, the trend is to select lower current ratings. 13,800Y / 7970 V Ground each section of system supplied through its own transformer e.) Safety to operating personnel. Source 208Y / 120V Grounding of system with more than one separately derived section 10 PGR Document #NG112-06
  • 11. Finally, the type of enclosure is selected. Typical enclosure types are: a.) Open-frame construction where the resistor is not exposed to the elements, or may be insulated in switchgear or transformer components. b.) Indoor/screened enclosures where it is expected that the resistors will be accessible to personnel. c.) Outdoor enclosures which include solid side covers and elevated hood. This gives superior protection against ingress of rain, sleet, and hail, with maximum ventilation. The neutral grounding resistor is rated as follows: • Voltage: Line-to-neutral voltage of the system to which it is connected. • Initial Current: The initial current which will flow through the resistor with rated voltage applied. • Time: The “on time” for which the resistor can operate without exceeding the allowable temperature rise. 11 PGR Document #NG112-06
  • 12. Other Methods of Grounding Single Phase Transformer Grounding Transformers and Loading Resistor In older 600V and lower systems, and in many existing If the system has a neutral which is available, a 2400 to 6900 volt systems, the system neutral may single phase distribution transformer can be used in not be available. This is particularly true on Delta and conjunction with a loading resistor, to provide high underground Wye Connected Systems. To be able resistance grounding. This is particularly well suited to ground these systems, grounding transformers for grounding of generators, in that it allows the system can be used to create a neutral, which in turn can be to operate like an ungrounded system under normal connected to ground either directly, or more commonly, conditions, while still retaining the ability to limit fault through a Neutral Grounding Resistor (NGR). These currents during a fault. Figure 10 shows a typical combinations are known as artificial neutrals. schematic. Grounding transformers may be either Zigzag or The primary of the transformer is connected from Wye-Delta type. The operation of each is similar. They the system neutral to ground. The loading resistor is present high impedance to normal 3-phase current, so connected across the transformer secondary. that under normal conditions only a small magnetizing current flows in the transformer winding. But, under The resistor should be sized the same way as a neutral line-to-ground fault conditions, a low impedance path grounding resistor, except that it will be reduced in is provided for the zero-sequence currents. These value by the square of the turns ratio of the transformer. currents can flow through the fault, back through the neutral of the grounding transformer to the power When a ground fault occurs downstream of the source. grounding transformer, ground fault current flows through the fault, back through ground to the grounding transformer. The loading resistor limits the current flow Generator or FIGURE 10 Transformer Resistor in the secondary winding, which in turn limits the flow of the ground fault current back into the system through the primary of the grounding transformer. Neutral The resistor is normally sized to allow a primary ground fault current in the range of 2 to 12 amps, and is rated for one minute. The transformer should be sized accordingly. The transformer primary voltage rating should be the same as the system line-to-line voltage. The secondary Single Phase voltage is normally 240 or 120 volts. Grounding Transformer An overcurrent relay should be used to protect the transformer in case of an internal fault. Edgewound and punched grid resistors are best for this low voltage application. A complete package consists of a transformer and a resistor with clearly labeled terminals inside a free standing enclosure. 12 PGR Document #NG112-06
  • 13. Zigzag Transformers To Three Phase Ungrounded Voltage Source FIGURE 11 Of the two types, the Zigzag grounding transformer is L1 more commonly used. It is a three-phase, dry-type, air- L2 cooled auto-transformer with no secondary winding. L3 HRC X1 Each phase has two identical windings, which Fuses X2 are wound in opposite directions to give the high X0 impedance to normal phase currents. The windings are connected in a Wye configuration. The neutral point N G is then connected either directly or through a neutral R grounding resistor (NGR) to ground. This is shown in X3 Figure 11. When a ground fault occurs downstream of the Zigzag transformer, ground fault current flows through the fault, back through ground and the NGR to the Zigzag where the current is divided equally in each leg of the Zigzag. Since these three currents are all equal and in time phase with each other (zero sequence), and because of the special Zigzag winding connections, they see a very low impedance. This allows the ground fault current to flow back into the system. It can be seen that the ground fault current is only limited by the resistance of the ground fault, the NGR, and the small reactance of the Zigzag. The Zigzag transformer is continuously rated for a specific neutral current at rated phase-neutral voltage, without exceeding the temperature rise of the insulation class (class B up to 2400 volts, class H above 2400 volts). The saturation voltage level is normally 1.5 times the rated phase-to-phase voltage. The current and time rating of the Zigzag, when used with an NGR, should be the same as the NGR. The Zigzag should be connected to the system on the line side of the main breaker, as close as possible to the power transformer secondary terminals. When more than one power transformer is involved, one Zigzag is required for each. Care should be taken not to have more than one Zigzag connected to the same section of the system at the same time. Short circuit protection should be provided on each of the three line connections of the Zigzag. 13 PGR Document #NG112-06
  • 14. Wye-Delta Transformers The transformer primary voltage rating should be equal to or greater than the line-to-line voltage of the system These grounding transformers have a Wye-connected to which it is being connected. primary and Delta-connected secondary. The three primary line terminals are connected to the 3-phase The Wye-Delta grounding transformer should be ungrounded power source. The neutral terminal is connected to the system on the line side of the main connected either directly or through a neutral grounding breaker, as close as possible to the power transformer resistor NGR to ground. The Delta secondary is not secondary terminals. When more than one power connected to any external circuit. This is shown in transformer is involved, one grounding transformer is Figure 12. required for each. Care should be taken not to have more than one grounding transformer connected to the During normal system conditions, the Wye-Delta same section of the system at the same time. grounding transformer operates unloaded, therefore providing high impedance to the three phase system Short circuit protection should be provided on each current. Only a small magnetizing current flows. of the primary line connections of the Wye-Delta transformer. When a ground fault occurs downstream of the grounding transformer, ground fault current flows Alternate Wye-Delta Grounding through the fault, back through ground and the NGR Transformer Configuration to the Wye-Delta grounding transformer. The current is divided equally in each leg of the Wye transformer. In this configuration, the neutral of the Wye-connected Since these three currents are all equal and in time primary is connected directly to ground. A loading phase with each other (zero sequence), and since resistor is connected across the broken Delta- the Delta secondary is a closed series circuit, the connected secondary. This is shown in Figure 13. ground fault current only sees the transformer leakage reactance. The loading resistor is selected the same way as a high resistance NGR, except it will be reduced in This allows the ground fault current to flow back into value by the square of the turns ratio of the grounding the system. The ground fault current is only limited by transformer. the resistance of the ground fault, the NGR, and the small transformer leakage reactance. This resistor limits the current flow in the closed Delta secondary windings, which in turn limits the ground The Wye-Delta grounding transformer is continuously fault current flow in each of windings of the Wye rated for a specific neutral current at rated phase-to- primary of the grounding transformer. neutral voltage, without exceeding the temperature rise of the insulation class. The same precautions must be followed as for the Wye-Delta grounding transformer described in the The current and time rating of the transformer, when Wye-Delta Transformers section. used with an NGR, should be the same as the NGR. To Three Phase Ungrounded FIGURE 12 To Three Phase Ungrounded Voltage Source FIGURE 13 Voltage Source L1 L1 L2 L2 L3 L3 HRC HRC Fuses X1 X2 Fuses X1 X2 X0 G X0 R N G R X3 X3 14 PGR Document #NG112-06
  • 15. Specification for High Voltage, Low Resistance Type Scope Enclosures This specification covers the design, manufacture and The frame of the enclosure shall be made from testing of high-voltage, low-resistance type Neutral structural steel angles welded together, or bolted Grounding Resistors (NGR) for installation outdoors together with stainless-steel hardware. The top of the onto a concrete pad or power transformer. enclosure shall be solid, slightly overhung and sloped. It shall be embossed with stiffening ribs. The enclosure Applicable Standards shall have forged eyebolts in each corner for lifting purposes. The NGR shall be designed, manufactured and tested as per the latest revisions of IEEE-32. The bottom of the enclosure shall be screened with expanded or perforated metal with openings of 1/2 or Resistors less. This screening shall be welded or bolted in and is not removable. It shall be elevated 4 to 6 inches above The resistive elements shall be low temperature the base of the unit. coefficient, resistor grade stainless steel of sufficient Bolt-on side covers on all four sides shall be used. mass to withstand the rated current and prescribed Screened covers may be furnished for certain duty. applications. Stainless-steel hardware shall be used. The resistors shall be mounted in corrosion resistant Louvered or screened openings shall not exceed 1/2. support frames, using stainless-steel hardware. A durable nameplate, permanently attached to one The entire resistor assembly shall be mounted on side cover shall show the manufacturer and the insulators rated for the system voltage. complete rating. Painted enclosures shall be suitably cleaned, primed and painted. Stainless-steel and All resistor terminals and interconnections between aluminum enclosures (in particular) shall be protected resistor units shall be stainless-steel using stainless- from scratching during manufacture, assembly and steel hardware including lock washers. High shipment. current connections shall be spot or TIG welded as appropriate. CSA Approved Enclosure Connections between resistors and bushings or current To meet CSA outdoor requirements, solid side covers transformers shall be solid copper or stainless steel and elevated, hooded roof shall be supplied. All of the bus or copper cables. other requirements outlined above shall be met. 15 PGR Document #NG112-06
  • 16. Specification for Low or Medium Voltage, High Resistance Type Scope Enclosures This specification covers design, manufacture and Low Voltage (600 volts or less) testing of low- or medium-voltage, high-resistance type Enclosure shall be of heavy gauge Galvanneal cold Neutral Grounding Resistors (NGR) for installation rolled steel with baked enamel finish. All mounting indoors and outdoors onto a concrete pad or power hardware shall be stainless steel. transformer. Indoor enclosure shall have a screened cover with Applicable Standards maximum openings of 1/2. The NGR shall be designed, manufactured and tested Outdoor enclosure shall have a solid heavy gauge top as per the latest revisions of IEEE-32. cover, slightly overhung to prevent ingress of rain or sleet. Resistors CSA Approved Low Voltage Separate external terminal junction boxes shall be The resistive elements shall be low temperature provided for termination of the neutral conductor and coefficient, resistor grade stainless steel or nickel the ground conductor. All of the other requirements chromium rigidly supported at each end to allow for outlined above shall be met. expansion due to heating. Medium Voltage (above 600 volts to 5,000 volts) The resistors shall be mounted in corrosion resistant The frame of the enclosure shall be made from support frames, using stainless-steel hardware. structural steel angles made from heavy gauge steel, welded together, or bolted together with stainless-steel For low voltage, continuous rated above 10 amp, and hardware. The top of the enclosure shall be solid, all medium voltage applications, the entire resistor slightly overhung and sloped. It shall be embossed frame shall be mounted on insulators rated for the with stiffening ribs. The enclosure shall have forged system voltage. eyebolts in each corner for lifting purposes. All resistor terminals and interconnections between The bottom of the enclosure shall be screened with units shall be stainless-steel, using stainless-steel expanded or perforated metal with openings of 1/2 or hardware including lock washers. High current less. This screening shall be welded or bolted in and is connections shall be spot or TIG welded as not removable. It shall be elevated 4 to 6 inches above appropriate. the base of the unit. Connections between resistors and bushings or current Bolt-on side covers on all four sides shall be used. transformers shall be solid copper or stainless steel Screened covers may be furnished for certain bus or copper cables. applications. Stainless-steel hardware shall be used. Louvered or screened openings shall not exceed 1/2. A durable nameplate, permanently attached to one side cover shall show the manufacturer and the complete rating. Painted enclosures shall be suitably sanded, cleaned, primed and painted. Stainless-steel and aluminum enclosures (in particular) shall be protected from scratching during manufacture, assembly and shipment. 16 PGR Document #NG112-06
  • 17. Specification for Zigzag Grounding Transformers Scope Enclosures This specification covers design, manufacture and Low Voltage (600 volts or less) testing of low- or medium-voltage Zigzag grounding The Zigzag transformer may be combined with transformers for use with Neutral Grounding Resistors the NGR and mounted in one enclosure where the (NGR) for installation indoors or outdoors onto a continuous rating does not exceed 5 amps. concrete pad or power transformer. The enclosure shall be of heavy gauge Galvanneal Applicable Standards cold rolled steel with baked enamel finish. All mounting hardware shall be stainless-steel. The transformer shall be designed, manufactured and Indoor enclosure shall have a screened cover with tested as per the latest revisions of IEEE-32. maximum openings of 1/2. Transformer Outdoor enclosure shall have a solid heavy gauge top cover, slightly overhung. The transformer shall be a three-phase, dry-type, air- cooled auto-transformer with each phase having two CSA Approved Low Voltage windings connected in a Zigzag configuration. It shall Separate external terminal junction boxes shall be have class “B” insulation up to 2400 volts or class “H” provided for termination of all three line conductors and insulation above 2400 volts. the ground conductor. The transformer shall be continuously rated for the Medium Voltage (above 600 volts to 5,000 volts) charging current of the system on which it is being The frame of the enclosure shall be made from applied; it shall also have the same current and “on” structural steel angles made from heavy gauge steel, time rating as that of the NGR with which it is being welded together, or bolted together with stainless-steel applied. hardware. The top of the enclosure shall be solid, slightly overhung and sloped. It shall be embossed Insulation class maximum temperature rise shall not be with stiffening ribs. The enclosure shall have forged exceeded at these currents and “on” times. eyebolts in each corner for lifting purposes. It shall be rated at the system voltage. The bottom of the enclosure shall be screened with expanded or perforated metal with openings of 1/2 or less. This screening shall be welded or bolted in and is not removable. It shall be elevated 4 to 6 inches above the base of the unit. Bolt-on side covers on all four sides shall be used. Screened covers may be furnished for certain applications. Stainless-steel hardware shall be used. Louvered or screened openings shall not exceed 1/2. A durable nameplate, permanently attached to one side cover shall show the manufacturer and the complete rating. Painted enclosures shall be suitably sanded, cleaned, primed and painted. Stainless-steel and aluminum enclosures (in particular) shall be protected from scratching during manufacture, assembly and shipment. 17 PGR Document #NG112-06
  • 18. Glossary of Terms Bushing Neutral Grounding Resistor A high voltage terminal connection which isolates the A suitably rated power resistor that is connected conductor from the grounded sheet metal surface between the neutral of a transformer (or generator) and through which the bushing passes. Sometimes called the system ground. It serves to limit fault currents and “entrance” and “exit” bushings. prevent damage to the equipment. Cap and Pin Type Insulator Rated Continuous Current Also called Petticoat insulators because of the The current expressed in amperes (RMS), that the porcelain “skirt” around the “pin” base. The bottom device can carry continuously under specified service flange has four mounting holes while the top has four conditions without exceeding the allowable temperature threaded inserts. The units can be bolted together in a rise. stack. Rated Time Current Transformer The time during which the device will carry its rated Usually a high-voltage bar-type with the primary thermal current under standard operating conditions connected in series with the grounding resistor, and the without exceeding the limitations established by secondary connected to external fault clearing relays. the applicable standards. The various “on” times established by IEEE-32 are shown in Table 3 on Extended Time Rating page 8. A rated time in which the time period Is greater than the time required for the temperature rise to become Rated Time Temperature Rise constant but is limited to a specified average number of The maximum temperature rise above ambient days operation per year. attained by the winding of a device as the result of the flow of rated thermal current under standard Ground Pad operating conditions, for rated time and with a starting A surface for terminating a ground lug to make a temperature equal to the steady-state temperature. It reliable connection to the system or equipment ground. may be expressed as an average or a hot winding rise. May have one, two or four holes and is usually drilled The allowable temperature rises for various “on” times, for NEMA connectors. as established by IEEE-32 are shown in Table 3 on page 8. Grounded Safety Enclosure A grounded enclosure which provides protection of Rated Voltage the resistors from birds and rodents while preventing The rms voltage, at rated frequency, which may be accidental contact of live or high temperature parts by impressed between the terminals of the device under personnel. May have side or top mounted entrance standard operating conditions for rated time without bushing. exceeding the limitations established by the applicable standards. For the Neutral Grounding Resistor, this is Grounding Transformer equal to the line-to-neutral voltage. The line-to-neutral A transformer that is used to provide a neutral point voltage is simply the line-to-line (system) voltage for grounding purposes. It may be a single-phase divided by 1.732. transformer such as used to reflect high resistance grounding for a generator, or it may be a special Wye Resistor Element - Delta or Zigzag transformer used to artificially create A resistor element is the conducting unit which a neutral point on a Delta or 3 wire Wye system which functions to limit the current flow to a predetermined has no neutral. value. Usually a helical coiled, edgewound, or serpentine folded ribbon of stainless steel alloy. Insulating Bushing A Phenolic strain relief grommet to prevent chaffing of a Short Time Rating power cable as it passes through a sheet metal panel. (Of a grounding device) A rated time of ten minutes or Held in place with a conduit lock ring. less. 18 PGR Document #NG112-06
  • 19. Standoff Insulator A glazed porcelain or epoxy body with threaded inserts in the top and bottom. The insulators serve to mechanically connect mounting frames to enclosures, or one mounting frame to the next, while still providing electrical isolation. The body of the insulator is typically corrugated to provide a longer creepage distance to prevent tracking. Station Post Insulator Similar to the standoff type insulator, but usually has two threaded studs on top and bottom and is rated for higher voltages than the standoff type. Support or Elevating Stand An angle frame stand used to elevate the entire grounding resistor and enclosure. This may be for safety purposes to prevent personnel from reaching live parts, or may be to facilitate connection to a transformer. 19 PGR Document #NG112-06
  • 20. 4750 Olympic Blvd. • Erlanger, KY 41018 • USA Phone: 800-537-6144 / 859-283-0778 • Fax: 859-283-2978 www.postglover.com Serving the Electrical Industry Since 1892 © 2006 Post Glover Resistors, Inc. PGR Document #NG112-06