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Innovative Industrial Equipments Pvt. Ltd.


                    ERT
           [ Energy Recovery Technology ]




               © Innovative Industrial Equipment Pvt. Ltd.   1
OVERVIEW
       Introduction
       Problem
       Solution
       Market, Customers
       Competitive landscape
       Business and Revenue Models
       Management Team
       Financial Projections Funding, Possible Exits
       Timeline
       Summary

2                        © Innovative Industrial Equipment Pvt. Ltd.
Introduction                                                           1/3

     Company                Innovative Industrial Equipment Pvt. Ltd.

     Presenters name        Ravi Nafde

     Sector                 Safe Disposal of Waste / Safe conversion of
                             Waste into Hydrocarbons [BMW, MSW ] etc..

     Contact coordinates
               o Mobile No   +91 98233 93755

               o Land No     +91 712 2558318, 712 2550277

               o Email ID    <iienagpur@gmail.com> <ravinafde@gmail.com>

               o Address     502, 5th Floor Gotmare Market,
                             West high Court Road,
                             Dharampeth,
                             Nagpur – 440010


3                            © Innovative Industrial Equipment Pvt. Ltd.
Introduction                                                                         2/3

     The Company was registered in the year 2007 to provide the innovative solution
      to safely dispose waste and recover energy form waste during the process of
      disposal.


     The Company have researched, developed and designed plant and equipment
      for safe disposal/conversion of waste [BMW, MSW, Food Waste, Slaughter
      House & Plastics etc] for last 15 years, acquired the clearance from the Central
      Pollution Control Board and State Pollution Control Boards from three States.


     The Plant and equipment designs have been indigenously designed for domestic
      use for segregated / un-segregated waste disposal at the source of generation.




4                              © Innovative Industrial Equipment Pvt. Ltd.
Introduction                                                                      3/3

     Disposal/conversion of the waste at source eliminates the issues and problems
      of handling of the colossal waste generated and handled collectively.


     The problems and issues with the current systems of land filling and incineration
      are overcome by ERT [Energy Recovery Technology].




5                              © Innovative Industrial Equipment Pvt. Ltd.
Problem / Opportunity / Need                                                            1/1

     The current technologies for the waste disposal like landfill / incineration / composting
      are not full proof and sound to resolve the environmental issues in a cost effective way.


     In fact these technologies are cost centers and financial burdens on the administration.


     The solutions offered to this waste disposal in the developed countries are financially
      and technically not viable due to high cost, requirement of land, handling of waste for
      segregation etc..


     The quantity of waste generation in Metros is close to 1000 MT/day and growing, other
      cities are also in the race of generation of waste beyond the handling capacity of the
      administration.




6                                  © Innovative Industrial Equipment Pvt. Ltd.
Problem / Opportunity/ Need                                                           2/2

     The current technologies are unscientific systems developed as stop gap arrangements
      to cope up with the issue of waste and the nuances of the waste like decay / odor /
      stray animals.


        o The waste generated form hospital [BMW] is infectious in nature and have some
          anatomical waste requiring instant and immediate disposal.
        o Waste collected by municipal corporations is in hundreds of tons and forms the
          ground for insect breeding, spreading epidemic, etc.
        o Food Waste generated form the eateries, industries, campuses and food
          processing industry forms the breeding ground for stray animals feeding on the
          rotten food.
        o Slaughter House and dead animal waste though generated in small quantity as
          compared to the other waste generates a strong odor and spreads air born
          deceased.



7                                © Innovative Industrial Equipment Pvt. Ltd.
Solution                                                                                             1/3

     The Waste is defined as Waste(s) also known as rubbish, trash, refuse, garbage, junk and litter
      is a pejorative term for unwanted materials.


     The term can be described as subjective and inaccurate because waste to one person is not
      waste to another.


     The waste as process feed material have all the ingredients with low utility, hence recycling is
      the only proper way-out till date
         o but this also leaves huge quantity of waste un-recycled requiring immediate disposal
           measures.
         o Manual recycling of the colossal waste generated is physically impossible.
         o Segregation of waste manually is in-human and unhygienic.
         o The natural decay of the waste is an uncontrolled process and without quantitative and
           qualitative results.




8                                    © Innovative Industrial Equipment Pvt. Ltd.
Solution                                                                               2/3

     The Solution to the common disposal method is based on the scientific principle of
      organic chemistry innovatively handled to achieve the desired results in the most
      environment friendly way.


     The waste consists of Hydrocarbons which are recovered in the process in a specially
      designed equipment to handle the waste in the most safe and scientific way.


     Irrespective of any grade / type / quality the hydrocarbons are recovered in the
      process making it most suitable for the critical waste types such as-
        o Bio Medical Waste [Infectious]
        o Municipal Solid waste [Huge quantity and slow degrading]
        o Slaughter house [High odor and disease spreading]
        o Waste plastic [a non degradable environment damaging material]


9                               © Innovative Industrial Equipment Pvt. Ltd.
Solution                                                                               3/3

      The Waste can be broadly classified in two categories –
         o Organic [De compostable]
         o Inorganic [non compostable / non hydrocarbons]


      The problem of degradable waste is more as it is created all over the habitable areas
       and in high quantity in some specialized area [Hospitals / Railway stations/ religious
       places etc.]

      These hydrocarbons are processed in specially designed equipment to
       breakdown in the most economical and environment friendly way to generate
       Hydrocarbons – Liquid & Gases and Carbon black.


      All the products have good demand in the market and can be conveniently used
       for industrial heating and burning purpose.


10                                © Innovative Industrial Equipment Pvt. Ltd.
Feature-Benefits Table                                                                                                                     1/1

                 Landfill                    Incineration                        Recycling                        ERT

                                             Emission of SO2, NOx, HCl, HF,
                 Emission of CH4, CO2;       NMVOC, CO, CO2, N2O, dioxins,                                        Only burned hydrocarbon
     Air                                                                         Emissions of dust
                 Odours                      dibenzofurans, heavy metals(Zn,                                      gases
                                             Pb, Cu, As)
                 Leaching of salts, heavy
                                                                                                                  No effluent, no
                 metals, biodegradable and   Deposition of hazardous
     Water                                                                       Waste water discharges           ground/surface water
                 persistent organics to      substances on surface water
                                                                                                                  contamination
                 groundwater
                                                                                                                  Requires less area as the
                 Accumulation of hazardous   Land filling of slag, fly ash and
     Soil                                                                        Land filling of final residues   waste is disposed
                 substances in soil          scrap
                                                                                                                  continuously
                 Soil occupancy;
                                             Visual intrusion;                                                    No visual intrusion or soil
     Landscape   Restriction on other land                                       Visual intrusion
                                             Restriction on other land uses                                       occupancy
                 uses
                 Contamination and
                                             Contamination and accumulation
                 accumulation of toxic                                                                            Most eco friendly as per
     Ecosystem                               of toxic substances in the food
                 substances in the food                                                                           current EPA standards
                                             chain
                 chain

     Urban       Exposure to hazardous       Exposure to hazardous                                                Can be with in the habitable
                                                                                 Noise
     Area        substances                  substances                                                           adobe.




11                                            © Innovative Industrial Equipment Pvt. Ltd.
Company Status / Progress                                                                    1/6
        Operation Team & Syndicate..


     o   Mr. Ravi Nafde, [M. Des. IIT Powai], CMD,
     o   Mr. Ajit Joglekar. B.Tech [IIT Powai], MBA [London]
     o   Mr. Kuldeep Sajjanhar [IIT Kanpur], Finland
     o   Mr. Jagdeep Pillai, [Electrical]
     o   Mr. Avinash Keote, [Workshop]

        State Representatives
     o   Prem Kumar                                                          Canada
     o   Mr. Vinay Katiyar                                                   Lucknow & Dehradun
     o   Mr. Jayesh Thakkar                                                  Pune
     o   Mr. Anthony Rayan & Mr. Vijaynandan                                 Panjim
     o   Mr. S. S. Upadhyaya                                                 New Delhi



12                             © Innovative Industrial Equipment Pvt. Ltd.
Company Status / Progress                                                                              2/6

         Customers and contracts established
                                                                                     Value
     SN Particulars                                                Capacity                      Remark
                                                                                  [Rs Lacs]

     1 GMC, Bambolim, Goa                                          0.25 tpd         50.000                BMW

     2 GMH, Madgaon, Goa                                           0.25 tpd         50.000                BMW

     3 SGPGI, Lucknow, UP                                            1.0 tpd       210.000                BMW

     4 CSMMU, Lucknow, UP                                            1.0 tpd       210.000                BMW

     5 Doon Hospital, Dehradoon, UttarKhand                          0.5 tpd       110.000                BMW

     6 Government Hospital, Haldwani, UttarKhand                     0.5 tpd       110.000                BMW

     7 Lucknow Nagar Nigam                                           10 tpd       1650.000       Waste Plastics
                                                                                                  Mixed Waste
     8 JSW Steel Plant, Bellary, Karnataka                           15 tpd        700.000          Industrial]
                                                                                           Mixed Waste [MSW &
     9 JSW Steel Plant, Bellary, Karnataka                           15 tpd        700.000          Industrial]
     10 Government of Netherlands                            50 – 500 tpd                -           In Process


13                                  © Innovative Industrial Equipment Pvt. Ltd.
Company Status / Progress                                                3/6

        Strategic partnerships established
         o Hiltron, Dehradun, Uttarkhand [A Government of India Enterprise]




14                             © Innovative Industrial Equipment Pvt. Ltd.
Company Status / Progress                                                                                 4/6

      Milestones achieved [1/2]
      5 to 7th March Trials and test runs on the mixed variety of Waste Plastics were tested by Indian Oil
                     Limited at their Faridabad R & D Center.
                2003
     9th March 2003 UNI reported an exciting development of Liquid fuel by releasing hydrocarbons locked
                    in plastics.
          June 2003 Trials and test runs on the variety of mixed and hazardous Waste Plastics were tested
                    by Indian Oil Limited at their Faridabad R & D Center.
                2004 India’s first ever Waste Plastic to energy plant was designed by IIE under close
                     supervision of IOL R&D.
               2005 India’s first ever Waste Plastics to energy plant was commissioned by IIE.
           16 & 17th Energy Recovery Technology [ERT] is a truly sustainable waste management
                      solution, diverting plastic waste from landfill and incinerators, utilizing the embodied
       October 2008 energy content and producing a highly usable commodity more environmentally friendly
                      than conventional fossil fuel was demonstrated at UREDA [Uttara Khand Renewable
                      Energy Development Agency], Dehradoon on the request from Hiltron [A State
                      Government Undertaking].
           22 to 24th Energy Recovery Technology [ERT] is a truly sustainable waste management
                      solution, diverting BMW was demonstrated to SGPGI [Sanjay Gandhi Post
       October 2008 Graduation Institute, Lucknow] and UPPCB [Uttar Pradesh Pollution Control
                      Board], utilizing the embodied energy content and producing a highly usable fuel that,
15                    due to its cleaner burning characteristics, is Pvt.itself more environmentally friendly than
                                        © Innovative Industrial Equipment in Ltd.
                      conventional fossil fuel.
Company Status / Progress                                                                      5/6

      Milestones achieved [2/2]
                   2009 A 10 TPD Waste Plastics to Energy Plant [ERT Plant] was proposed by Hiltron at
                        Haridwar for Kumbh Mela, based on the technology and know-how from IIEPL.
                         Two ERT Plants for BMW were proposed by the Hiltron at Uttarkhand for
                         managing the hospital waste.
                         One ERT Plant for BMW at is proposed under the advice of UPPCB, .
                         One ERT Plant for BMW at GMC [ ] Bimbolin, is advocated by GEDA [Goa
                         Energy Development Agency]
                         One ERT Plant for MSW at Cuncolim Council is sanctioned by PWD Goa.
                        Five other councils are also vying for the ERT plants.
      12 November 2012 A 15 MT/day plant for Mixed waste [MSW, Industrial Waste] is being proposed to
                        Jindal Steel Works, Bellary, Karnataka
       18 February 2013 State Government of Uttar Pradesh forwarded a 10 TPD waste plastics to
                        hydrocarbon project for commissioning and implementation to Lucknow Nagar
                        Nigam.




16                                  © Innovative Industrial Equipment Pvt. Ltd.
Company Status / Progress                                                               6/6

      Services

        o Plant can be built according to the requirements - ranging from a 10 Kg/day to a 1000
          TPD plant.

        o The ONLY SOLUTION available to address the problems caused by land filling and
          incineration of waste.

        o Processes waste plastics also.

        o No other Indigenous technology available to recover energy from BMW.

        o 50% cheaper than the technologies available.

        o Uses continuous system of processing which is more productive and efficient than the
          batch system technology.

        o Plant can be built according to the requirements - ranging from a 10 Kg/day to a 15 TPD
          plant.

        o Flexibility of changing feed design and producing desired end products.



17                                © Innovative Industrial Equipment Pvt. Ltd.
The Market                                                               1/4

      Bio Medical Waste

       o State of Maharashtra have 9000 to 10000 hospitals without facility
         for BMW disposal or access to common disposal facility.

       o Considering an average equipment of Rs. 1,00,000/- per hospital.

       o The market potential works out to be over Rs. 1,00,00,00,000/-

       o This is excluding the 4500 veterinary hospitals and the common
         disposal facility.

       o Thus the domestic market potential is over Rs. 3300 Cr. for new
         equipment and over Rs. 3500 Cr. for the replacement of existing
         equipment as of current data.

       o The future potential shall be around Rs. 10,000 Cr. as per the
         current growth in the health care facilities in India.

18                          © Innovative Industrial Equipment Pvt. Ltd.
The Market                                                                                                    2/4
      Municipal Solid Waste
                                                                                                    Tones   WP    BMW
                                                                                          City
       o Approx. 1.5 lakh tones of MSW is generated in India per day.                               /Day    TPD    TPD

       o The amount of MSW generated per capita is estimated to                  1       Mumbai     5,320   500    4.0

         increase at the rate of 1.00% - 1.33% p.a.                              2       Kolkata    2,653   200     -

       o It is estimated that the total waste quantity generated in 2047         3        Delhi     5,922   550    5.0
         would be approx. above 260 million tonnes, which is more                4       Chennai    3,036   250    4.0
         than five times the present level.
                                                                                 5      Bangalore   1,669   150    3.5
       o This trend can be ascribed to our changing lifestyles, food
                                                                                 6      Hyderabad   2,187   175    4.0
         habits, and change in living standards.
                                                                                        Ahmedaba
       o The per capita of MSW generated daily, in India ranges from             7                  1,302   125    3.5
                                                                                           d
         about 100 g in small towns to 500 g in large towns.                     8        Pune      1,175   100    3.5
       o MSW management has become a major environmental issue                   9        Surat     1,000   75     2.5
         in India
                                                                                 10      Kanpur     1,100   80     2.5

                                                                                 11      Nagpur      700    50     2.0




19                                        © Innovative Industrial Equipment Pvt. Ltd.
The Market                                                                     3/4


                                         Power of
                                          Buyers
                                           [low]




             Threat of                                                 Threat of
                                       Competitive
               New                                                     Substitute
                                         Rivalry
             Entrants                                                   Products
                                           [low]
              [low]                                                      [low]




                                        Power of
                                        Suppliers
                                           [low]


20                       © Innovative Industrial Equipment Pvt. Ltd.
The Market                                                                      4/4

      Potential in the market

     o Oil consumption in the country has been ever growing

     o Have to depend on Oil imports for the requirements

     o India imports 70% of the oil requirements

     o ERT converts the waste plastic into liquid hydrocarbon which can be used as
       raw material




21                               © Innovative Industrial Equipment Pvt. Ltd.
Potential Customer                                                                                      1/2

     Current and potential customers
     o Municipalities
         –   MSW contains approx. 7-10% plastic
         –   Majority of the plastic cannot be processed by any waste processing technology
         –   This plastic is segregated from MSW and then dumped or incinerated

     o Hospitals
         –   BMW is infected material which needs to be processed
         –   The most popular method of disposal of this kind of waste is incineration
         –   Leads to additional costs for the hospitals to dispose of such plastics
         –   Also to environmental hazards

     o Industries
         –   Plastic content in Industrial waste depends on the type of industry
         –   Packaging industry uses the most amount of plastic and hence generates high amount of plastic
             wastes
         –   Dumped into sea / landfill or is incinerated



22                                      © Innovative Industrial Equipment Pvt. Ltd.
Potential Customer                                                                                         2/2

     o   The output from the ERT can be utilized in
                                                                 Output              End Use
         various means
                                                                                     Fuel for Agricultural pumps

                                                                                                Fuel for D.G. sets
     o   As such, there are no concentration of
                                                                  Liquid                           Fuel for Boiler
         buyers
                                                                                       Marine Fuel (Bunker fuel)

                                                                                                      Fuel oil etc.
     o   Also, there is no other indigenous
                                                                                            Industries using LPG
         technology which is able to extract liquid
                                                                   Gas                     For power generation
         fuel from waste plastics
                                                                                      For in-house consumption

                                                                                           Thermal power plants
     o   As such, buyers would not be able to
                                                                Solid Fuel              Metallurgical Industries.
         switch the supply from one party to
                                                                                    Substitute for briquette coal.
         another



23                                    © Innovative Industrial Equipment Pvt. Ltd.
Competition and Advantage                                               1/2
      Competition
        o First in kind technology
        o Patents
        o No other indigenously made technology available
        o Foreign technology available; however the capital costs of those
          technology are too high
        o Needs experts for operations and maintenance of the machines
        o Technology - This is the most important differentiation
        o No competition with regards the indigenous technology
        o Differentiation points with regards to foreign technology



24                            © Innovative Industrial Equipment Pvt. Ltd.
Competition and Advantage                                                                      2/2
     Competitive Advantage

       o STRENGTH         10000 tones of waste plastic available per day in India.
                          No Emissions under the controlled reaction conditions.
                          Emission norms acceptable to CPCB & MPCB.
                          Water is not a process component. It is only a cooling media which can
                          be optionally replaced by compressed air.
                          The bulk material is converted in the fuel and hence no side effects to
                          the soil.
                          Totally safe for eco system. No contaminants released to environment.
       o WEAKNESS         The required quantity of waste plastics is not available at one source
                          however the same needs to be managed with in the estimated time
                          frame.
       o OPPORTUNITIES    More and more applications of plastics are getting commercialized hence
                          more plastics shall be available for processing.
                          Possibility of generating 15000MW power from waste plastics.
       o THREATS          Financially strong parties new market entrants may offer the plants at
                          lower cost.




25                            © Innovative Industrial Equipment Pvt. Ltd.
Competitive Comparison
     [Process]                                                                                                 1/1

                                         Plasma Incineration                                 ERT
     Process                  Burning                                      Conversion
     Waste characteristics    Segregation necessary                        No Segregation Required
     Temperature              2000 °C                                      350 – 500 °C
     Treatment cycle          Batch Feeding Time consuming                 Continuous
     Residue                  Very less ash                                Residue is Coke and no ash
     Recovery                 Heat recovery potential                      Heat, HC Liquid & Gas, Coke
     Operating Cost           Higher Operating Cost                        Lowest operation Cost
                              Higher Maintenance Electrodes                No electrodes very low
     Maintenance
                              ware out                                     maintenance
                                                                           Burned gases do not require
     Air emissions            Air emissions must be treated
                                                                           treatment

     Operator                 Skilled operator needed                      Unskilled / semi skilled operator

     Cost                     Rs. 2,00,000 / kg                            Rs. 20,000 / kg




26                           © Innovative Industrial Equipment Pvt. Ltd.
Competitive Comparison
     [Design]                                                                                                                                1/3


                             Incinerator                                                               ERT
     The incinerator shall be designed for capacity more than 50
                                                                        Can be designed for any capacity
     kg/hr

     For 50 kg/hr capacity, the minimum hearth area shall be 0.75       For 50 kg feeding the feeding bin size is large, the plant size is
     sq. m (8 sq. feet)                                                 less than 8 sq ft

     The minimum flow of the flue gas in the secondary chamber          There is no restriction on the flow of flue gases as they are
     shall be 0.6m3/sec at 1050°C                                       directly burned

     Each incinerator must be installed with an air pollution control   No pollution control system is required. Control systems are
     system                                                             provided for monitoring and feed back

     The size of the opening through which the waste is charged         Size of the bin only matters/ the plant is fed continuously @ 0.8
     shall be larger than the size of the waste bag to be fed           kg a minute and controlled by the feed material available

     The volume of the primary chamber shall be at least five times
                                                                        1 kg is equivalent to 500 ltr of gas at atmospheric pressure.
     the volume of one batch.
                                                                        Hence the chamber size is only 0.5 CUM
     For 50 kg primary chamber volume is 1.5 CUM

     Minimum 100% excess air shall be used for overall design           No air is required. There is no burning of material in ERT




27                                              © Innovative Industrial Equipment Pvt. Ltd.
Competitive Comparison
     [Design]                                                                                                                             2/3


                             Incinerator                                                                ERT
     The refractory lining of the chamber shall be strong enough to
                                                                          All the critical components are of SS and sustain higher
     sustain minimum temperature of 1000° C in the primary
                                                                          temperature
     chamber and 1200° C in the secondary chamber
     The refractory & insulation bricks shall have minimum 115 mm
                                                                          Refractory bricks are brittle and required periodic changing.
     thickness each & conform to IS:8-1983 & IS:2042-1972
                                                                          Ceramic insulation is used externally for insulation
     respectively

     The waste shall be fed into the incinerator in small batches after   The waste is charged in shifts and fed into the plant
     the fixed interval of time                                           continuously and automatically

     The Incinerator shell shall be made of mild steel plate of
                                                                          The complete plant is of Stainless Steel requiring no surface
     adequate thickness (minimum 5 mm thick) & painted externally
                                                                          maintenance. The Mild steel corrodes and cause accidents. The
     with heat resistant aluminum paint suitable to withstand
                                                                          Stainless Steel do not corrode and hence accident proof
     temperature of 250°C with proper surface preparation

     The waste is manually charged in to the primary chamber of the
                                                                          The waste is charged in a bin and not handled manually
     incinerator

     During the charging the operator is directly exposed to the          There is no direct exposure all operations can be monitored
     furnace atmosphere                                                   remotely




28                                              © Innovative Industrial Equipment Pvt. Ltd.
Competitive Comparison
     [Design]                                                                                                                             3/3


                             Incinerator                                                             ERT

     The device shall prevent leak age of the hot flue gas & any        There is no reason to cause back fire. As the process is chemical
     backfire                                                           reaction and not burning

     Chimney / stack shall be as per IS:6533-1989 and shall be
                                                                        Chimney or stack is required for outlet of burned gases. Hence
     treated to avoid corrosion due to oxygen and acids in the flue
                                                                        there is no Oxygen and Acids in the flue gas
     gas

     The heat recovery system / heat exchanger is an additional cost    The heat recovery system and energy recovery is inbuilt with
     if considered                                                      the system. Hence no additional cost is involved

                                                                        Hot flue gases include CO, CO2 and O2 from burning of
     Hot flue gases include CO, CO2 and O2 from burning of the
                                                                        Hydrocarbon gases methane, ethane, pentane etc.
     waste
                                                                        Hence more eco friendly

     The heat input capacity of each burner shall be sufficient to
                                                                        The maximum temperature requirement is 350°C to 500°C
     raise the temperature in the primary and secondary chambers
                                                                        hence very low energy is consumed
     as 800±50°C and 1050±50°C

     Most incinerators do not comply with the emission limit of 150     There is no particulate matter in the emission. The emission is
     mg/Nm3 (corrected to 12% CO2) for Particulate Matter               only burned gases




29                                              © Innovative Industrial Equipment Pvt. Ltd.
ERT Advantage                                                                                                 1/2

      The Advantages of deploying the ERT for safe disposal of MSW
     Conventional Technology                                  ERT
     • The bio-degradable and recyclable content of the       • The complete waste excluding the building debris
       waste need to be separated through a suitable            of large size is processed along with the bio
       Material Recovery Facility [the MRF]                     degradable waste.

                                                              • The separation is undertaken after the total
                                                                hydrocarbon waste is converted for the precious
                                                                metals etc.
     • Technology for Processing of the bio-degradable        • ERT processes bio-degradable waste and
       content of the waste.                                    hydrocarbons are recovered leaving the non
                                                                hydrocarbon as residue with the carbon black.
     • Technology for Processing of combustible content       • ERT processes combustible waste being
       of the waste.                                            predominantly mixed hydrocarbons and pure
                                                                hydrocarbons are recovered leaving the non
                                                                hydrocarbon as residue solids with the carbon
                                                                black or liquids & gases.



30                                      © Innovative Industrial Equipment Pvt. Ltd.
ERT Advantage                                                                                                   2/2

     Conventional Technology                                  ERT
     • Require Processing Technology for recovering and       • ERT the recyclable waste is recovered after the
       processing recyclable content of the waste.              processing of the waste and the pure
                                                                hydrocarbons are recovered. Thus reducing the
                                                                volume of process able content for recovering of
                                                                recyclable waste.

     • No more than 25% of the waste received should be       • The waste disposable in the Scientific Landfill is
       disposed on in the Scientific Landfill.                  less than 25% after the ERT Process.

     • Plant Life – 5 years Max                               • Plant Life – 15 years Max




31                                      © Innovative Industrial Equipment Pvt. Ltd.
Regulatory Issues                                                                               1/1
      Pollution Control Norms [EPA 1986]
                                             Incinerator                              ERT
     Particulate Matter                            150                                Nil
                                                                              0.3 – 3.0 % prior to
     Hydrochloric Acid [Mist]                        5
                                                                                   scrubbing
     Benzene                                        10                            0.3 – 1.2 %
     Carbon mono-oxide [CO]                     1% max                                Nil
     Lead                                         10%                                 Nil
     Formaldehyde                                    2
     Methane                                        25                              8 -20 %
     Ethane                                        100                            15 – 25 %



32                              © Innovative Industrial Equipment Pvt. Ltd.
Business Model and Marketing
     Plan                                                                                     1/2
      Phase - I
       1. Government Hospitals and Health Care Facilities not having the access to bio
          medical waste disposal facility.
       2. Private hospitals and health care facilities not having the access to bio medical
          waste disposal facility.
       3. New hospitals requiring safe waste disposal facilities.

      Phase - II
       1. Government & Private Hospitals and Health Care Facilities common waste
          treatment facilities replacing the existing incinerators for bio medical waste
          disposal.

      Phase - III
       1. New Common waste disposal facilities for Government & Private Hospitals,
          Municipal corporations, Business houses/Industrial set-up etc.




33                                © Innovative Industrial Equipment Pvt. Ltd.
Business Model and Marketing
      Plan                                                                                                                                 2/2
       No. of plants produced during the
                      year *
                                                Apr     May     Jun      Jul     Aug     Sep     Oct     Nov     Dec    Jan        Feb   Mar
                            BOOT    Turnkey

     FY 14         9            8      1                                         1T                               3B                     5B

                                                                      Assembly Line 2



     FY 15         21           6     15                 5T                                              10T                             6B

                                                                                                                Assembly Line 3



     FY 16         28           4     21                                                17T                                        5T    4B

                                                                           Assembly Line 4
                                                                                                                 Assembly Line 5



     FY 17         52           2     44                                                27T                                       17T    2B


                                                               Assembly Line 6                                  Assembly Line 7



     FY 18         88           0     88                                                44T                                              44T


                                              • The company has existing capacity to produce 1 plants a year
                                              • Each assembly line has an incremental capacity of 5 plants per year




34                                            © Innovative Industrial Equipment Pvt. Ltd.
Financial Projections                                                                         1/1

     Particulars                                                        FY14 E      FY15 P    FY16 P
     Net Sales                                                            26.2        77.4    288.0
     EBIDT                                                                  0.5       16.7    117.0
     EAT                                                                   (0.1)      15.9    115.3
     Cash Generated from Operations                                         6.7        8.5      83.2
     Capital Expenditures                                                   7.2        1.5       1.5
     Total Debt                                                             1.4        5.1      14.5
     Total Equity                                                         15.2        24.7      73.6
     Total Capital                                                        16.6        29.9      88.0
     Ratios
     Sales Growth                                                                   195.91%   272.05%
     Net profit Margin                                                   -0.47%      20.52%    40.03%
     Operating profit Margin                                              2.05%      21.58%    40.61%
     Return on equity (RONW)                                             -0.82%      64.18%   156.69%
     Return on total capital invested (ROCE)                             -0.17%      54.69%   132.52%



35                                    © Innovative Industrial Equipment Pvt. Ltd.
Funding                                                                                                       1/2

                                                                                                               Value
     SN   Particulars
                                                                                                            [Rs Lacs]

     1    Follow up Orders                                                                                   25.000

     2    Releasing of the Orders [Bank Guarantee]                                                           25.000

     2    Domestic Patents                                                                                   25.000

     3    B.G.                                                                                              100.000

     4    Marketing                                                                                          50.000

     5    Development [demonstration model]                                                                  15.000

     6    Office and Administrative Establishment                                                            15.000

     7    Total [turnkey projects]                                                                          255.000

                        • The funding for the boot projects if considered shall be calculated separately.
                        • A Statement of Lucknow Boot project is included.




36                                      © Innovative Industrial Equipment Pvt. Ltd.
Funding                                                                                                                      2/2

     ERT [10 tpd plant]
     • 50% LIQUID Hydrocarbon @ 7500 kcal/kg                                                                   37,500,000 kcal
     • 1 unit = 1800 kcal                                                                                          Say 20 MW
     • Cost of WP process plant 1.7 Cr/MT                                                                         INR 17.00 Cr
     • Cost of operations for 350 days                                                                             INR 1.75 Cr

     • Revenue for 350 days [Interest, increase in tipping                                          Tipping       INR 00.10 Cr
      and power sale cost not considered]
                                                             Sale of Hydrocarbon [6250 lt]@ INR 40.0                INR 8.75Cr
     • Low carbon emission                                                                            CDM          INR 1.00 Cr
                                                                               Nagar Nigam Share [15%]        [8.10] INR 1.22Cr
                                                                                             Net Gain [85%]         INR 6.88Cr
     • ROI                                                                                                          2.50 years
     • Net Revenue [BOT period of 20 years]                                                                      INR 120.40Cr

     • Net Revenue [BOT period of 25 years]                                                                      INR 154.80Cr




37                                             © Innovative Industrial Equipment Pvt. Ltd.
Exit Strategy                                                 1/1
      Negotiable




38                   © Innovative Industrial Equipment Pvt. Ltd.
Snap Shots                                                 1/8




        Feeding Rubber gloves at SGPGI
                        [21st to 23rd October 2010]




39                © Innovative Industrial Equipment Pvt. Ltd.
Snap Shots                                                 2/8




     Feeding Plastics from BMWs at SGPGI
                        [21st to 23rd October 2010]




40                © Innovative Industrial Equipment Pvt. Ltd.
Snap Shots                                                 3/8




     Feeding Saline bags from BMWs at SGPGI
                         [21st to 23rd October 2010]




41                © Innovative Industrial Equipment Pvt. Ltd.
Snap Shots                                                 4/8




       Liquid Hydrocarbon Output at SGPGI
                        [21st to 23rd October 2010]




42                © Innovative Industrial Equipment Pvt. Ltd.
Snap Shots                                                 5/8




      Demonstration at HILTRON & IREDA
                      [16th to 19th October 2010]




43                © Innovative Industrial Equipment Pvt. Ltd.
Snap Shots                                                 6/8




      Demonstration at HILTRON & IREDA
                      [16th to 19th October 2010]




44                © Innovative Industrial Equipment Pvt. Ltd.
Snap Shots                                                 7/8




      Demonstration at HILTRON & IREDA
                      [16th to 19th October 2010]




45                © Innovative Industrial Equipment Pvt. Ltd.
Snap Shots                                                 8/8




     Demonstration at GSPCB, MNES, Goa
                     [16th to 20th December 2010]



46                © Innovative Industrial Equipment Pvt. Ltd.
Pollution Control Board’s
     Certificates                                                 1/2




47                  © Innovative Industrial Equipment Pvt. Ltd.
Goa Energy Development Board                              2/2




48               © Innovative Industrial Equipment Pvt. Ltd.
Thank You!!




© Innovative Industrial Equipment Pvt. Ltd.

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Investment in waste disposal

  • 1. Innovative Industrial Equipments Pvt. Ltd. ERT [ Energy Recovery Technology ] © Innovative Industrial Equipment Pvt. Ltd. 1
  • 2. OVERVIEW  Introduction  Problem  Solution  Market, Customers  Competitive landscape  Business and Revenue Models  Management Team  Financial Projections Funding, Possible Exits  Timeline  Summary 2 © Innovative Industrial Equipment Pvt. Ltd.
  • 3. Introduction 1/3  Company Innovative Industrial Equipment Pvt. Ltd.  Presenters name Ravi Nafde  Sector Safe Disposal of Waste / Safe conversion of Waste into Hydrocarbons [BMW, MSW ] etc..  Contact coordinates o Mobile No +91 98233 93755 o Land No +91 712 2558318, 712 2550277 o Email ID <iienagpur@gmail.com> <ravinafde@gmail.com> o Address 502, 5th Floor Gotmare Market, West high Court Road, Dharampeth, Nagpur – 440010 3 © Innovative Industrial Equipment Pvt. Ltd.
  • 4. Introduction 2/3  The Company was registered in the year 2007 to provide the innovative solution to safely dispose waste and recover energy form waste during the process of disposal.  The Company have researched, developed and designed plant and equipment for safe disposal/conversion of waste [BMW, MSW, Food Waste, Slaughter House & Plastics etc] for last 15 years, acquired the clearance from the Central Pollution Control Board and State Pollution Control Boards from three States.  The Plant and equipment designs have been indigenously designed for domestic use for segregated / un-segregated waste disposal at the source of generation. 4 © Innovative Industrial Equipment Pvt. Ltd.
  • 5. Introduction 3/3  Disposal/conversion of the waste at source eliminates the issues and problems of handling of the colossal waste generated and handled collectively.  The problems and issues with the current systems of land filling and incineration are overcome by ERT [Energy Recovery Technology]. 5 © Innovative Industrial Equipment Pvt. Ltd.
  • 6. Problem / Opportunity / Need 1/1  The current technologies for the waste disposal like landfill / incineration / composting are not full proof and sound to resolve the environmental issues in a cost effective way.  In fact these technologies are cost centers and financial burdens on the administration.  The solutions offered to this waste disposal in the developed countries are financially and technically not viable due to high cost, requirement of land, handling of waste for segregation etc..  The quantity of waste generation in Metros is close to 1000 MT/day and growing, other cities are also in the race of generation of waste beyond the handling capacity of the administration. 6 © Innovative Industrial Equipment Pvt. Ltd.
  • 7. Problem / Opportunity/ Need 2/2  The current technologies are unscientific systems developed as stop gap arrangements to cope up with the issue of waste and the nuances of the waste like decay / odor / stray animals. o The waste generated form hospital [BMW] is infectious in nature and have some anatomical waste requiring instant and immediate disposal. o Waste collected by municipal corporations is in hundreds of tons and forms the ground for insect breeding, spreading epidemic, etc. o Food Waste generated form the eateries, industries, campuses and food processing industry forms the breeding ground for stray animals feeding on the rotten food. o Slaughter House and dead animal waste though generated in small quantity as compared to the other waste generates a strong odor and spreads air born deceased. 7 © Innovative Industrial Equipment Pvt. Ltd.
  • 8. Solution 1/3  The Waste is defined as Waste(s) also known as rubbish, trash, refuse, garbage, junk and litter is a pejorative term for unwanted materials.  The term can be described as subjective and inaccurate because waste to one person is not waste to another.  The waste as process feed material have all the ingredients with low utility, hence recycling is the only proper way-out till date o but this also leaves huge quantity of waste un-recycled requiring immediate disposal measures. o Manual recycling of the colossal waste generated is physically impossible. o Segregation of waste manually is in-human and unhygienic. o The natural decay of the waste is an uncontrolled process and without quantitative and qualitative results. 8 © Innovative Industrial Equipment Pvt. Ltd.
  • 9. Solution 2/3  The Solution to the common disposal method is based on the scientific principle of organic chemistry innovatively handled to achieve the desired results in the most environment friendly way.  The waste consists of Hydrocarbons which are recovered in the process in a specially designed equipment to handle the waste in the most safe and scientific way.  Irrespective of any grade / type / quality the hydrocarbons are recovered in the process making it most suitable for the critical waste types such as- o Bio Medical Waste [Infectious] o Municipal Solid waste [Huge quantity and slow degrading] o Slaughter house [High odor and disease spreading] o Waste plastic [a non degradable environment damaging material] 9 © Innovative Industrial Equipment Pvt. Ltd.
  • 10. Solution 3/3  The Waste can be broadly classified in two categories – o Organic [De compostable] o Inorganic [non compostable / non hydrocarbons]  The problem of degradable waste is more as it is created all over the habitable areas and in high quantity in some specialized area [Hospitals / Railway stations/ religious places etc.]  These hydrocarbons are processed in specially designed equipment to breakdown in the most economical and environment friendly way to generate Hydrocarbons – Liquid & Gases and Carbon black.  All the products have good demand in the market and can be conveniently used for industrial heating and burning purpose. 10 © Innovative Industrial Equipment Pvt. Ltd.
  • 11. Feature-Benefits Table 1/1 Landfill Incineration Recycling ERT Emission of SO2, NOx, HCl, HF, Emission of CH4, CO2; NMVOC, CO, CO2, N2O, dioxins, Only burned hydrocarbon Air Emissions of dust Odours dibenzofurans, heavy metals(Zn, gases Pb, Cu, As) Leaching of salts, heavy No effluent, no metals, biodegradable and Deposition of hazardous Water Waste water discharges ground/surface water persistent organics to substances on surface water contamination groundwater Requires less area as the Accumulation of hazardous Land filling of slag, fly ash and Soil Land filling of final residues waste is disposed substances in soil scrap continuously Soil occupancy; Visual intrusion; No visual intrusion or soil Landscape Restriction on other land Visual intrusion Restriction on other land uses occupancy uses Contamination and Contamination and accumulation accumulation of toxic Most eco friendly as per Ecosystem of toxic substances in the food substances in the food current EPA standards chain chain Urban Exposure to hazardous Exposure to hazardous Can be with in the habitable Noise Area substances substances adobe. 11 © Innovative Industrial Equipment Pvt. Ltd.
  • 12. Company Status / Progress 1/6  Operation Team & Syndicate.. o Mr. Ravi Nafde, [M. Des. IIT Powai], CMD, o Mr. Ajit Joglekar. B.Tech [IIT Powai], MBA [London] o Mr. Kuldeep Sajjanhar [IIT Kanpur], Finland o Mr. Jagdeep Pillai, [Electrical] o Mr. Avinash Keote, [Workshop]  State Representatives o Prem Kumar Canada o Mr. Vinay Katiyar Lucknow & Dehradun o Mr. Jayesh Thakkar Pune o Mr. Anthony Rayan & Mr. Vijaynandan Panjim o Mr. S. S. Upadhyaya New Delhi 12 © Innovative Industrial Equipment Pvt. Ltd.
  • 13. Company Status / Progress 2/6  Customers and contracts established Value SN Particulars Capacity Remark [Rs Lacs] 1 GMC, Bambolim, Goa 0.25 tpd 50.000 BMW 2 GMH, Madgaon, Goa 0.25 tpd 50.000 BMW 3 SGPGI, Lucknow, UP 1.0 tpd 210.000 BMW 4 CSMMU, Lucknow, UP 1.0 tpd 210.000 BMW 5 Doon Hospital, Dehradoon, UttarKhand 0.5 tpd 110.000 BMW 6 Government Hospital, Haldwani, UttarKhand 0.5 tpd 110.000 BMW 7 Lucknow Nagar Nigam 10 tpd 1650.000 Waste Plastics Mixed Waste 8 JSW Steel Plant, Bellary, Karnataka 15 tpd 700.000 Industrial] Mixed Waste [MSW & 9 JSW Steel Plant, Bellary, Karnataka 15 tpd 700.000 Industrial] 10 Government of Netherlands 50 – 500 tpd - In Process 13 © Innovative Industrial Equipment Pvt. Ltd.
  • 14. Company Status / Progress 3/6  Strategic partnerships established o Hiltron, Dehradun, Uttarkhand [A Government of India Enterprise] 14 © Innovative Industrial Equipment Pvt. Ltd.
  • 15. Company Status / Progress 4/6  Milestones achieved [1/2] 5 to 7th March Trials and test runs on the mixed variety of Waste Plastics were tested by Indian Oil Limited at their Faridabad R & D Center. 2003 9th March 2003 UNI reported an exciting development of Liquid fuel by releasing hydrocarbons locked in plastics. June 2003 Trials and test runs on the variety of mixed and hazardous Waste Plastics were tested by Indian Oil Limited at their Faridabad R & D Center. 2004 India’s first ever Waste Plastic to energy plant was designed by IIE under close supervision of IOL R&D. 2005 India’s first ever Waste Plastics to energy plant was commissioned by IIE. 16 & 17th Energy Recovery Technology [ERT] is a truly sustainable waste management solution, diverting plastic waste from landfill and incinerators, utilizing the embodied October 2008 energy content and producing a highly usable commodity more environmentally friendly than conventional fossil fuel was demonstrated at UREDA [Uttara Khand Renewable Energy Development Agency], Dehradoon on the request from Hiltron [A State Government Undertaking]. 22 to 24th Energy Recovery Technology [ERT] is a truly sustainable waste management solution, diverting BMW was demonstrated to SGPGI [Sanjay Gandhi Post October 2008 Graduation Institute, Lucknow] and UPPCB [Uttar Pradesh Pollution Control Board], utilizing the embodied energy content and producing a highly usable fuel that, 15 due to its cleaner burning characteristics, is Pvt.itself more environmentally friendly than © Innovative Industrial Equipment in Ltd. conventional fossil fuel.
  • 16. Company Status / Progress 5/6  Milestones achieved [2/2] 2009 A 10 TPD Waste Plastics to Energy Plant [ERT Plant] was proposed by Hiltron at Haridwar for Kumbh Mela, based on the technology and know-how from IIEPL. Two ERT Plants for BMW were proposed by the Hiltron at Uttarkhand for managing the hospital waste. One ERT Plant for BMW at is proposed under the advice of UPPCB, . One ERT Plant for BMW at GMC [ ] Bimbolin, is advocated by GEDA [Goa Energy Development Agency] One ERT Plant for MSW at Cuncolim Council is sanctioned by PWD Goa. Five other councils are also vying for the ERT plants. 12 November 2012 A 15 MT/day plant for Mixed waste [MSW, Industrial Waste] is being proposed to Jindal Steel Works, Bellary, Karnataka 18 February 2013 State Government of Uttar Pradesh forwarded a 10 TPD waste plastics to hydrocarbon project for commissioning and implementation to Lucknow Nagar Nigam. 16 © Innovative Industrial Equipment Pvt. Ltd.
  • 17. Company Status / Progress 6/6  Services o Plant can be built according to the requirements - ranging from a 10 Kg/day to a 1000 TPD plant. o The ONLY SOLUTION available to address the problems caused by land filling and incineration of waste. o Processes waste plastics also. o No other Indigenous technology available to recover energy from BMW. o 50% cheaper than the technologies available. o Uses continuous system of processing which is more productive and efficient than the batch system technology. o Plant can be built according to the requirements - ranging from a 10 Kg/day to a 15 TPD plant. o Flexibility of changing feed design and producing desired end products. 17 © Innovative Industrial Equipment Pvt. Ltd.
  • 18. The Market 1/4  Bio Medical Waste o State of Maharashtra have 9000 to 10000 hospitals without facility for BMW disposal or access to common disposal facility. o Considering an average equipment of Rs. 1,00,000/- per hospital. o The market potential works out to be over Rs. 1,00,00,00,000/- o This is excluding the 4500 veterinary hospitals and the common disposal facility. o Thus the domestic market potential is over Rs. 3300 Cr. for new equipment and over Rs. 3500 Cr. for the replacement of existing equipment as of current data. o The future potential shall be around Rs. 10,000 Cr. as per the current growth in the health care facilities in India. 18 © Innovative Industrial Equipment Pvt. Ltd.
  • 19. The Market 2/4  Municipal Solid Waste Tones WP BMW City o Approx. 1.5 lakh tones of MSW is generated in India per day. /Day TPD TPD o The amount of MSW generated per capita is estimated to 1 Mumbai 5,320 500 4.0 increase at the rate of 1.00% - 1.33% p.a. 2 Kolkata 2,653 200 - o It is estimated that the total waste quantity generated in 2047 3 Delhi 5,922 550 5.0 would be approx. above 260 million tonnes, which is more 4 Chennai 3,036 250 4.0 than five times the present level. 5 Bangalore 1,669 150 3.5 o This trend can be ascribed to our changing lifestyles, food 6 Hyderabad 2,187 175 4.0 habits, and change in living standards. Ahmedaba o The per capita of MSW generated daily, in India ranges from 7 1,302 125 3.5 d about 100 g in small towns to 500 g in large towns. 8 Pune 1,175 100 3.5 o MSW management has become a major environmental issue 9 Surat 1,000 75 2.5 in India 10 Kanpur 1,100 80 2.5 11 Nagpur 700 50 2.0 19 © Innovative Industrial Equipment Pvt. Ltd.
  • 20. The Market 3/4 Power of Buyers [low] Threat of Threat of Competitive New Substitute Rivalry Entrants Products [low] [low] [low] Power of Suppliers [low] 20 © Innovative Industrial Equipment Pvt. Ltd.
  • 21. The Market 4/4  Potential in the market o Oil consumption in the country has been ever growing o Have to depend on Oil imports for the requirements o India imports 70% of the oil requirements o ERT converts the waste plastic into liquid hydrocarbon which can be used as raw material 21 © Innovative Industrial Equipment Pvt. Ltd.
  • 22. Potential Customer 1/2 Current and potential customers o Municipalities – MSW contains approx. 7-10% plastic – Majority of the plastic cannot be processed by any waste processing technology – This plastic is segregated from MSW and then dumped or incinerated o Hospitals – BMW is infected material which needs to be processed – The most popular method of disposal of this kind of waste is incineration – Leads to additional costs for the hospitals to dispose of such plastics – Also to environmental hazards o Industries – Plastic content in Industrial waste depends on the type of industry – Packaging industry uses the most amount of plastic and hence generates high amount of plastic wastes – Dumped into sea / landfill or is incinerated 22 © Innovative Industrial Equipment Pvt. Ltd.
  • 23. Potential Customer 2/2 o The output from the ERT can be utilized in Output End Use various means Fuel for Agricultural pumps Fuel for D.G. sets o As such, there are no concentration of Liquid Fuel for Boiler buyers Marine Fuel (Bunker fuel) Fuel oil etc. o Also, there is no other indigenous Industries using LPG technology which is able to extract liquid Gas For power generation fuel from waste plastics For in-house consumption Thermal power plants o As such, buyers would not be able to Solid Fuel Metallurgical Industries. switch the supply from one party to Substitute for briquette coal. another 23 © Innovative Industrial Equipment Pvt. Ltd.
  • 24. Competition and Advantage 1/2  Competition o First in kind technology o Patents o No other indigenously made technology available o Foreign technology available; however the capital costs of those technology are too high o Needs experts for operations and maintenance of the machines o Technology - This is the most important differentiation o No competition with regards the indigenous technology o Differentiation points with regards to foreign technology 24 © Innovative Industrial Equipment Pvt. Ltd.
  • 25. Competition and Advantage 2/2 Competitive Advantage o STRENGTH 10000 tones of waste plastic available per day in India. No Emissions under the controlled reaction conditions. Emission norms acceptable to CPCB & MPCB. Water is not a process component. It is only a cooling media which can be optionally replaced by compressed air. The bulk material is converted in the fuel and hence no side effects to the soil. Totally safe for eco system. No contaminants released to environment. o WEAKNESS The required quantity of waste plastics is not available at one source however the same needs to be managed with in the estimated time frame. o OPPORTUNITIES More and more applications of plastics are getting commercialized hence more plastics shall be available for processing. Possibility of generating 15000MW power from waste plastics. o THREATS Financially strong parties new market entrants may offer the plants at lower cost. 25 © Innovative Industrial Equipment Pvt. Ltd.
  • 26. Competitive Comparison [Process] 1/1 Plasma Incineration ERT Process Burning Conversion Waste characteristics Segregation necessary No Segregation Required Temperature 2000 °C 350 – 500 °C Treatment cycle Batch Feeding Time consuming Continuous Residue Very less ash Residue is Coke and no ash Recovery Heat recovery potential Heat, HC Liquid & Gas, Coke Operating Cost Higher Operating Cost Lowest operation Cost Higher Maintenance Electrodes No electrodes very low Maintenance ware out maintenance Burned gases do not require Air emissions Air emissions must be treated treatment Operator Skilled operator needed Unskilled / semi skilled operator Cost Rs. 2,00,000 / kg Rs. 20,000 / kg 26 © Innovative Industrial Equipment Pvt. Ltd.
  • 27. Competitive Comparison [Design] 1/3 Incinerator ERT The incinerator shall be designed for capacity more than 50 Can be designed for any capacity kg/hr For 50 kg/hr capacity, the minimum hearth area shall be 0.75 For 50 kg feeding the feeding bin size is large, the plant size is sq. m (8 sq. feet) less than 8 sq ft The minimum flow of the flue gas in the secondary chamber There is no restriction on the flow of flue gases as they are shall be 0.6m3/sec at 1050°C directly burned Each incinerator must be installed with an air pollution control No pollution control system is required. Control systems are system provided for monitoring and feed back The size of the opening through which the waste is charged Size of the bin only matters/ the plant is fed continuously @ 0.8 shall be larger than the size of the waste bag to be fed kg a minute and controlled by the feed material available The volume of the primary chamber shall be at least five times 1 kg is equivalent to 500 ltr of gas at atmospheric pressure. the volume of one batch. Hence the chamber size is only 0.5 CUM For 50 kg primary chamber volume is 1.5 CUM Minimum 100% excess air shall be used for overall design No air is required. There is no burning of material in ERT 27 © Innovative Industrial Equipment Pvt. Ltd.
  • 28. Competitive Comparison [Design] 2/3 Incinerator ERT The refractory lining of the chamber shall be strong enough to All the critical components are of SS and sustain higher sustain minimum temperature of 1000° C in the primary temperature chamber and 1200° C in the secondary chamber The refractory & insulation bricks shall have minimum 115 mm Refractory bricks are brittle and required periodic changing. thickness each & conform to IS:8-1983 & IS:2042-1972 Ceramic insulation is used externally for insulation respectively The waste shall be fed into the incinerator in small batches after The waste is charged in shifts and fed into the plant the fixed interval of time continuously and automatically The Incinerator shell shall be made of mild steel plate of The complete plant is of Stainless Steel requiring no surface adequate thickness (minimum 5 mm thick) & painted externally maintenance. The Mild steel corrodes and cause accidents. The with heat resistant aluminum paint suitable to withstand Stainless Steel do not corrode and hence accident proof temperature of 250°C with proper surface preparation The waste is manually charged in to the primary chamber of the The waste is charged in a bin and not handled manually incinerator During the charging the operator is directly exposed to the There is no direct exposure all operations can be monitored furnace atmosphere remotely 28 © Innovative Industrial Equipment Pvt. Ltd.
  • 29. Competitive Comparison [Design] 3/3 Incinerator ERT The device shall prevent leak age of the hot flue gas & any There is no reason to cause back fire. As the process is chemical backfire reaction and not burning Chimney / stack shall be as per IS:6533-1989 and shall be Chimney or stack is required for outlet of burned gases. Hence treated to avoid corrosion due to oxygen and acids in the flue there is no Oxygen and Acids in the flue gas gas The heat recovery system / heat exchanger is an additional cost The heat recovery system and energy recovery is inbuilt with if considered the system. Hence no additional cost is involved Hot flue gases include CO, CO2 and O2 from burning of Hot flue gases include CO, CO2 and O2 from burning of the Hydrocarbon gases methane, ethane, pentane etc. waste Hence more eco friendly The heat input capacity of each burner shall be sufficient to The maximum temperature requirement is 350°C to 500°C raise the temperature in the primary and secondary chambers hence very low energy is consumed as 800±50°C and 1050±50°C Most incinerators do not comply with the emission limit of 150 There is no particulate matter in the emission. The emission is mg/Nm3 (corrected to 12% CO2) for Particulate Matter only burned gases 29 © Innovative Industrial Equipment Pvt. Ltd.
  • 30. ERT Advantage 1/2 The Advantages of deploying the ERT for safe disposal of MSW Conventional Technology ERT • The bio-degradable and recyclable content of the • The complete waste excluding the building debris waste need to be separated through a suitable of large size is processed along with the bio Material Recovery Facility [the MRF] degradable waste. • The separation is undertaken after the total hydrocarbon waste is converted for the precious metals etc. • Technology for Processing of the bio-degradable • ERT processes bio-degradable waste and content of the waste. hydrocarbons are recovered leaving the non hydrocarbon as residue with the carbon black. • Technology for Processing of combustible content • ERT processes combustible waste being of the waste. predominantly mixed hydrocarbons and pure hydrocarbons are recovered leaving the non hydrocarbon as residue solids with the carbon black or liquids & gases. 30 © Innovative Industrial Equipment Pvt. Ltd.
  • 31. ERT Advantage 2/2 Conventional Technology ERT • Require Processing Technology for recovering and • ERT the recyclable waste is recovered after the processing recyclable content of the waste. processing of the waste and the pure hydrocarbons are recovered. Thus reducing the volume of process able content for recovering of recyclable waste. • No more than 25% of the waste received should be • The waste disposable in the Scientific Landfill is disposed on in the Scientific Landfill. less than 25% after the ERT Process. • Plant Life – 5 years Max • Plant Life – 15 years Max 31 © Innovative Industrial Equipment Pvt. Ltd.
  • 32. Regulatory Issues 1/1  Pollution Control Norms [EPA 1986] Incinerator ERT Particulate Matter 150 Nil 0.3 – 3.0 % prior to Hydrochloric Acid [Mist] 5 scrubbing Benzene 10 0.3 – 1.2 % Carbon mono-oxide [CO] 1% max Nil Lead 10% Nil Formaldehyde 2 Methane 25 8 -20 % Ethane 100 15 – 25 % 32 © Innovative Industrial Equipment Pvt. Ltd.
  • 33. Business Model and Marketing Plan 1/2  Phase - I 1. Government Hospitals and Health Care Facilities not having the access to bio medical waste disposal facility. 2. Private hospitals and health care facilities not having the access to bio medical waste disposal facility. 3. New hospitals requiring safe waste disposal facilities.  Phase - II 1. Government & Private Hospitals and Health Care Facilities common waste treatment facilities replacing the existing incinerators for bio medical waste disposal.  Phase - III 1. New Common waste disposal facilities for Government & Private Hospitals, Municipal corporations, Business houses/Industrial set-up etc. 33 © Innovative Industrial Equipment Pvt. Ltd.
  • 34. Business Model and Marketing Plan 2/2 No. of plants produced during the year * Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar BOOT Turnkey FY 14 9 8 1 1T 3B 5B Assembly Line 2 FY 15 21 6 15 5T 10T 6B Assembly Line 3 FY 16 28 4 21 17T 5T 4B Assembly Line 4 Assembly Line 5 FY 17 52 2 44 27T 17T 2B Assembly Line 6 Assembly Line 7 FY 18 88 0 88 44T 44T • The company has existing capacity to produce 1 plants a year • Each assembly line has an incremental capacity of 5 plants per year 34 © Innovative Industrial Equipment Pvt. Ltd.
  • 35. Financial Projections 1/1 Particulars FY14 E FY15 P FY16 P Net Sales 26.2 77.4 288.0 EBIDT 0.5 16.7 117.0 EAT (0.1) 15.9 115.3 Cash Generated from Operations 6.7 8.5 83.2 Capital Expenditures 7.2 1.5 1.5 Total Debt 1.4 5.1 14.5 Total Equity 15.2 24.7 73.6 Total Capital 16.6 29.9 88.0 Ratios Sales Growth 195.91% 272.05% Net profit Margin -0.47% 20.52% 40.03% Operating profit Margin 2.05% 21.58% 40.61% Return on equity (RONW) -0.82% 64.18% 156.69% Return on total capital invested (ROCE) -0.17% 54.69% 132.52% 35 © Innovative Industrial Equipment Pvt. Ltd.
  • 36. Funding 1/2 Value SN Particulars [Rs Lacs] 1 Follow up Orders 25.000 2 Releasing of the Orders [Bank Guarantee] 25.000 2 Domestic Patents 25.000 3 B.G. 100.000 4 Marketing 50.000 5 Development [demonstration model] 15.000 6 Office and Administrative Establishment 15.000 7 Total [turnkey projects] 255.000 • The funding for the boot projects if considered shall be calculated separately. • A Statement of Lucknow Boot project is included. 36 © Innovative Industrial Equipment Pvt. Ltd.
  • 37. Funding 2/2 ERT [10 tpd plant] • 50% LIQUID Hydrocarbon @ 7500 kcal/kg 37,500,000 kcal • 1 unit = 1800 kcal Say 20 MW • Cost of WP process plant 1.7 Cr/MT INR 17.00 Cr • Cost of operations for 350 days INR 1.75 Cr • Revenue for 350 days [Interest, increase in tipping Tipping INR 00.10 Cr and power sale cost not considered] Sale of Hydrocarbon [6250 lt]@ INR 40.0 INR 8.75Cr • Low carbon emission CDM INR 1.00 Cr Nagar Nigam Share [15%] [8.10] INR 1.22Cr Net Gain [85%] INR 6.88Cr • ROI 2.50 years • Net Revenue [BOT period of 20 years] INR 120.40Cr • Net Revenue [BOT period of 25 years] INR 154.80Cr 37 © Innovative Industrial Equipment Pvt. Ltd.
  • 38. Exit Strategy 1/1  Negotiable 38 © Innovative Industrial Equipment Pvt. Ltd.
  • 39. Snap Shots 1/8 Feeding Rubber gloves at SGPGI [21st to 23rd October 2010] 39 © Innovative Industrial Equipment Pvt. Ltd.
  • 40. Snap Shots 2/8 Feeding Plastics from BMWs at SGPGI [21st to 23rd October 2010] 40 © Innovative Industrial Equipment Pvt. Ltd.
  • 41. Snap Shots 3/8 Feeding Saline bags from BMWs at SGPGI [21st to 23rd October 2010] 41 © Innovative Industrial Equipment Pvt. Ltd.
  • 42. Snap Shots 4/8 Liquid Hydrocarbon Output at SGPGI [21st to 23rd October 2010] 42 © Innovative Industrial Equipment Pvt. Ltd.
  • 43. Snap Shots 5/8 Demonstration at HILTRON & IREDA [16th to 19th October 2010] 43 © Innovative Industrial Equipment Pvt. Ltd.
  • 44. Snap Shots 6/8 Demonstration at HILTRON & IREDA [16th to 19th October 2010] 44 © Innovative Industrial Equipment Pvt. Ltd.
  • 45. Snap Shots 7/8 Demonstration at HILTRON & IREDA [16th to 19th October 2010] 45 © Innovative Industrial Equipment Pvt. Ltd.
  • 46. Snap Shots 8/8 Demonstration at GSPCB, MNES, Goa [16th to 20th December 2010] 46 © Innovative Industrial Equipment Pvt. Ltd.
  • 47. Pollution Control Board’s Certificates 1/2 47 © Innovative Industrial Equipment Pvt. Ltd.
  • 48. Goa Energy Development Board 2/2 48 © Innovative Industrial Equipment Pvt. Ltd.
  • 49. Thank You!! © Innovative Industrial Equipment Pvt. Ltd.