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LNK623-626
LinkSwitch-CV Family
www.powerint.com September 2009
Energy-Efficient, Off-line Switcher with Accurate
Primary-side Constant-Voltage (CV) Control
®
Output Power Table
Product3
230 VAC ±15% 85-265 VAC
Adapter1
Peak or
Open
Frame2
Adapter1
Peak or
Open
Frame2
LNK623PG/DG 6.5 W 9 W 5.0 W 6 W
LNK624PG/DG 7 W 11 W 5.5 W 6.5 W
LNK625PG/DG 8 W 13.5 W 6.5 W 8 W
LNK626PG/DG 10.5 W 17 W 8.5 W 10 W
Table 1. Output Power Table. Based on 5 V Output.
Notes:
1. Minimum continuous power in a typical non-ventilated enclosed adapter
measured at +50 °C ambient.
2. Maximum practical continuous power in an open frame design with adequate
heatsinking, measured at 50 °C ambient (see Key Application Considerations
section for more information).
3. Packages: P: DIP-8C, D: SO-8C.
Product Highlights
Dramatically Simplifies CV Converters
• Eliminates optocoupler and all secondary CV control circuitry
• Eliminates bias winding supply – IC is self biasing
Advanced Performance Features
• Compensates for external component temperature variations
• Very tight IC parameter tolerances using proprietary trimming
technology
• Continuous and/or discontinuous mode operation for design
flexibility
• Frequency jittering greatly reduces EMI filter cost
• Even tighter output tolerances achievable with external resistor
selection/trimming
Advanced Protection/Safety Features
• Auto-restart protection reduces delivered power by >95% for
output short circuit and all control loop faults (open and shorted
components)
• Hysteretic thermal shutdown – automatic recovery reduces
power supply returns from the field
• Meets HV creepage requirements between Drain and all other
pins, both on the PCB and at the package
EcoSmart®
– Energy Efficient
• No-load consumption <200 mW at 230 VAC and down to
below 70 mW with optional external bias
• Easily meets all global energy efficiency regulations with no
added components
• ON/OFF control provides constant efficiency down to very light
loads – ideal for mandatory EISA and ENERGY STAR 2.0
regulations
• No primary or secondary current sense resistors – maximizes
efficiency
Green Package
• Halogen free and RoHS compliant package
Applications
• DVD/STB
• Adapters
• Standby and auxiliary supplies
• Home appliances, white goods and consumer electronics
• Industrial controls
Description
The LinkSwitch-CV dramatically simplifies low power, constant
voltage (CV) converter design through a revolutionary control
technique which eliminates the need for both an optocoupler and
secondary CV control circuitry while providing very tight output
voltage regulation. The combination of proprietary IC trimming
and E-Shield™ transformer construction techniques enables
Clampless™ designs with the LinkSwitch-CV LNK623/4.
Figure 1. Typical Application Schematic (a) and Output Characteristic Envelope (b).
*Optional with LNK623-624PG/DG. (see Key Application Considerations section for
clamp and other external circuit design considerations).
LinkSwitch-CV
*
Wide Range
HV DC Input
PI-5195-080808
D
S
FB
BP
(a) Typical Application Schematic
(b) Output Characteristic
LinkSwitch-CV provides excellent cross-regulation for multiple-
output flyback applications such as DVDs and STBs. A 700 V
power MOSFET and ON/OFF control state machine, self-biasing,
frequency jittering, cycle-by-cycle current limit, and hysteretic
thermal shutdown circuitry are all incorporated onto one IC.
IO
VO
±5%
Auto-Restart
PI-5196-080408
Rev. E 09/09
2
LNK623-626
www.powerint.com
Pin Functional Description
DRAIN (D) Pin:
This pin is the power MOSFET drain connection. It provides
internal operating current for both start-up and steady-state
operation.
BYPASS (BP) Pin:
This pin is the connection point for an external bypass capacitor
for the internally generated 6 V supply.
FEEDBACK (FB) Pin:
During normal operation, switching of the power MOSFET is
controlled by this pin. This pin senses the AC voltage on the
bias winding. This control input regulates the output voltage
based on the flyback voltage of the bias winding.
SOURCE (S) Pin:
This pin is internally connected to the output MOSFET source
for high voltage power and control circuit common returns.
Figure 2 Functional Block Diagram.
Figure 3. Pin Configuration.
PI-5197-110408
SOURCE
(S)
LEADING
EDGE
BLANKING
+
-
+
-
+
-
DRAIN
(D)
BYPASS
(BP)
FEEDBACK
(FB)
SOURCE
(S)
FB
OUT Reset
6 V
5 V
tSAMPLE-OUT
VILIMIT
ILIM
VTH
VILIMIT
6.5 V
DriveILIM
DCMAX
tSAMPLE-OUT
DCMAX
FB
Current Limit
Comparator
STATE
MACHINE
SAMPLE
DELAY
THERMAL
SHUTDOWN
OSCILLATOR
FAULT
Auto-Restart
Open-Loop
D Q
REGULATOR
6 V
PI-5198-071608
3a 3b
D S
BP S
SFB
P Package (DIP-8C) D Package (SO-8C)
8
5
7
1
4
2
S6
D S
BP S
SFB 8
5
7
1
4
2
S6
Rev. E 09/09
3
LNK623-626
www.powerint.com
LinkSwitch-CV Functional Description
The LinkSwitch-CV combines a high voltage power MOSFET
switch with a power supply controller in one device. Similar to
the LinkSwitch-LP and TinySwitch-III it uses ON/OFF control to
regulate the output voltage. The LinkSwitch-CV controller
consists of an oscillator, feedback (sense and logic) circuit, 6 V
regulator, over-temperature protection, frequency jittering,
current limit circuit, leading-edge blanking, and ON/OFF state
machine for CV control.
Constant Voltage (CV) Operation
The controller regulates the feedback pin voltage to remain at
VFBth
using an ON/OFF state-machine. The feedback pin
voltage is sampled 2.5 μs after the turn-off of the high voltage
switch. At light loads the current limit is also reduced to
decrease the transformer flux density.
Auto-Restart and Open-Loop Protection
In the event of a fault condition such as an output short or an
open loop condition the LinkSwitch-CV enters into an
appropriate protection mode as described below.
In the event the feedback pin voltage during the Flyback period
falls below VFBth
-0.3 V before the feedback pin sampling delay
(~2.5 μs) for a duration in excess of 200 ms (auto-restart on-
time (tAR-ON
) the converter enters into Auto-restart, wherein the
power MOSFET is disabled for 2.5 seconds (~8% Auto-Restart
duty cycle). The auto-restart alternately enables and disables
the switching of the power MOSFET until the fault condition is
removed.
In addition to the conditions for auto-restart described above, if
the sensed feedback pin current during the Forward period of
the conduction cycle (switch “on” time) falls below 120 μA, the
converter annunciates this as an open-loop condition (top
resistor in potential divider is open or missing) and reduces the
Auto-restart time from 200 ms to approximately 6 clock cycles
(90 μs), whilst keeping the disable period of 2.5 seconds. This
effectively reduces the Auto-Restart duty cycle to less than 0.01%.
Over-Temperature Protection
The thermal shutdown circuitry senses the die temperature. The
threshold is set at 142 °C typical with a 60 °C hysteresis. When
the die temperature rises above this threshold (142 °C) the
power MOSFET is disabled and remains disabled until the die
temperature falls by 60 °C, at which point the MOSFET is
re-enabled.
Current Limit
The current limit circuit senses the current in the power
MOSFET. When this current exceeds the internal threshold
(ILIMIT
), the power MOSFET is turned off for the remainder of that
cycle. The leading edge blanking circuit inhibits the current limit
comparator for a short time (tLEB
) after the power MOSFET is
turned on. This leading edge blanking time has been set so that
current spikes caused by capacitance and rectifier reverse
recovery time will not cause premature termination of the
MOSFET conduction.
6.0 V Regulator
The 6 V regulator charges the bypass capacitor connected to the
BYPASS pin to 6 V by drawing a current from the voltage on the
DRAIN, whenever the MOSFET is off. The BYPASS pin is the
internal supply voltage node. When the MOSFET is on, the
device runs off of the energy stored in the bypass capacitor.
Extremely low power consumption of the internal circuitry allows
the LinkSwitch-CV to operate continuously from the current
drawn from the DRAIN pin. A bypass capacitor value of 1 μF is
sufficient for both high frequency decoupling and energy storage.
Rev. E 09/09
4
LNK623-626
www.powerint.com
Applications Example
Circuit Description
This circuit is configured as a three output, primary-side
regulated flyback power supply utilizing the LNK626PG. It can
deliver 7 W continuously and 10 W peak (thermally limited) from
an universal input voltage range (85 – 265 VAC). Efficiency is
>67% at 115 VAC/230 VAC and no-load input power is
<140 mW at 230 VAC.
Input Filter
AC input power is rectified by diodes D1 through D4. The
rectified DC is filtered by the bulk storage capacitors C1 and
C2. Inductor L1, L2, C1 and C2 form a pi (π) filter, which
attenuates conducted differential-mode EMI noise. This
configuration along with Power Integrations transformer
E-shield™
technology allow this design to meet EMI standard
EN55022 class B with good margin without requiring a
Y capacitor. Fuse F1 provides protection against catastrophic
failure. Negative temperature coefficient thermistor RT1 limits
the inrush current when AC is first applied to below the
maximum rating of diodes D1 through D4. Metal oxide varistor
RV1 clamps the AC input during differential line transients,
protecting the input components and maintaining the peak
drain voltage of U1 below its 700 V BVDSS
rating. For differential
surge levels at or below 2 kV this component may be omitted.
LNK626 Primary
The LNK626PG device (U1) incorporates the power switching
device, oscillator, CV control engine, startup, and protection
functions. The integrated 700 V MOSFET provides a large drain
voltage margin in universal input AC applications, increasing
reliability and also reducing the output diode voltage stress by
allowing a greater transformer turns ratio. The device can be
completely self-powered from the BYPASS pin and decoupling
capacitor C4. In this design a bias circuit (D6, C6 and R4) was
added to reduce no load input power below 140 mW.
The rectified and filtered input voltage is applied to one side of
the primary winding of T1. The other side of the transformer’s
primary winding is driven by the integrated MOSFET in U1. The
leakage inductance drain voltage spike is limited by the clamp
circuit D5, R1, R2, C3 and VR1. The zener bleed clamp
arrangement was selected for lowest no-load input power but in
applications where higher no-load input power is acceptable
VR1 may be omitted and the value of R1 increased to form a
standard RCD clamp.
Output Rectification
The secondaries of the transformer are rectified by D7, D8 and
D9. A Schottky barrier type was used for the main 5 V output
for higher efficiency. The +12 V and -22 V outputs use an
ultrafast rectifier diode. The main output is post filtered by L3
and C10 to remove switching frequency ripple. Resistors R7,
R8 and R9 provide a preload to maintain the output voltages
within their respective limits when unloaded. To reduce high
frequency ringing and associated radiated EMI an RC snubber
formed by R10 and C13 was added across D7.
Figure 4. 7 W (10 W peak) Multiple Output Flyback Converter for DVD Applications with Primary Sensed Feedback.
PI-5205-102208
D
S
FB
BP
R3
6.34 k
1%
C13
270 pF
R6
4.02 k
1%
R1
5.1 k
1/8 W
R2
390
R4
6.2 k
C4
1 F
50 V
C5
680 pF
50 V
C8
1000 F
10 V
C10
470 F
10 V
C11
47 F
50 V
C9
47 F
25 V
C6
10 F
50 V
R5
47 k
1/8 W
U1
LNK626PG
LinkSwitch-CV
D8
UF4003
D7 SB540
D6
1N4148
D9
UF4003
R9
39 k
1/8 W
R8
24 k
1/8 W
R7
510
1/8 W
T1
EEL19
1 6
7
11
8,9,10
12
5
4
2
3
C1
22 F
400 V
C2
22 F
400 V
C3
820 pF
1 kV
F1
3.15 A
RT1
10
85 - 265
VAC
L
N
D1
FR106
D2
FR106
VR1
1N5272B
D5
1N4007
D3
1N4007
D4
1N4007
L1
3.5 × 7.6 mm
Ferrite Bead
L2
680 uH
L3
10 H
12 V, 0.1 A
5 V, 1.7 A
RTN
-22 V, 15 mA
RV1
275 V
R10
47
Rev. E 09/09
5
LNK623-626
www.powerint.com
Output Regulation
The LNK626 regulates the output using ON/OFF control,
enabling or disabling switching cycles based on the sampled
voltage on the FEEDBACK pin. The output voltage is sensed
using a primary referenced winding on transformer T1 eliminating
the need for an optocoupler and a secondary sense circuit. The
resistor divider formed by R3 and R6 feeds the winding voltage
into U1. Standard 1% resistor values were used to center the
nominal output voltages. Resistor R5 and C5 reduce pulse
grouping by creating an offset voltage that is proportional to the
number of consecutive enabled switching cycles.
Key Application Considerations
Output Power Table
The data sheet maximum output power table (Table 1)
represents the maximum practical continuous output power
level that can be obtained in a Flyback converter under the
following assumed conditions:
1. The minimum DC input voltage is 100 V or higher at 90 VAC
input. The value of the input capacitance should be large
enough to meet these criteria for AC input designs.
2. Secondary output of 5 V with a Schottky rectifier diode.
3. Assumed efficiency of 80%.
4. Continuous conduction mode operation (KP
= 0.4).
5. Reflected Output Voltage (VOR
) of 110 V.
6. The part is board mounted with SOURCE pins soldered to a
sufficient area of copper to keep the SOURCE pin tempera-
ture at or below 110 °C for P package and 100 °C for D
packaged devices.
7. Ambient temperature of 50 °C for open frame designs and
an internal enclosure temperature of 60 °C for adapter
designs.
Note: Higher output power are achievable if the efficiency is
higher than 80%, typically for high output voltage designs.
Bypass Pin Capacitor
A 1 μF Bypass pin capacitor (C4) is recommended. The
capacitor voltage rating should be equal to or greater than
6.8 V. The capacitor’s dielectric material is not important. The
capacitor must be physically located close to the
LinkSwitch-CV BYPASS pin.
Circuit board layout
LinkSwitch-CV is a highly integrated power supply solution that
integrates on a single die, both the controller and the high
voltage MOSFET. The presence of high switching currents and
voltages together with analog signals makes it especially
important to follow good PCB design practice to ensure stable
and trouble free operation of the power supply.
When designing a board for the LinkSwitch-CV based power
supply, it is important to follow the following guidelines:
Single Point Grounding
Use a single point (Kelvin) connection at the negative terminal of
the input filter capacitor for the LinkSwitch-CV SOURCE pin and
bias winding return. This improves surge capabilities by
returning surge currents from the bias winding directly to the
input filter capacitor.
Bypass Capacitor
The BYPASS pin capacitor should be located as close as
possible to the SOURCE and BYPASS pins.
Feedback Resistors
Place the feedback resistors directly at the FEEDBACK pin of
the LinkSwitch-CV device. This minimizes noise coupling.
Thermal Considerations
The copper area connected to the source pins provide the
LinkSwitch-CV heat sink. A rule of thumb estimate is that the
LinkSwitch-CV will dissipate 10% of the output power. Provide
enough copper area to keep the source pin temperature below
110° C to provide margin for part to part RDS(ON)
variation.
Secondary Loop Area
To minimize leakage inductance and EMI, the area of the loop
connecting the secondary winding, the output diode and the
output filter capacitor should be minimized. In addition,
sufficient copper area should be provided at the anode and
cathode terminal of the diode for heatsinking. A larger area is
preferred at the quiet cathode terminal. A large anode area can
increase high frequency radiated EMI.
Electrostatic Discharge Spark Gap
In chargers and adapters ESD discharges may be applied to
the output of the supply. In these applications the addition of a
spark gap is recommended. A trace is placed along the
isolation barrier to form one electrode of a spark gap. The other
electrode, on the secondary side, is formed by the output return
node. The arrangement directs ESD energy from the secondary
to the primary side AC input. A 10 mil gap is placed near the
AC input. The gap decouples any noise picked up on the spark
gap trace to the AC input. The trace from the AC input to the
spark gap electrode should be spaced away from other traces
to prevent unwanted arcing occurring and possible circuit
damage.
Rev. E 09/09
6
LNK623-626
www.powerint.com
Figure 5. PCB Layout Example.
Figure 6. Schematic Representation of Recommended Layout Without
External Bias.
Figure 7. Schematic Representation of Recommended Layout With
External Bias.
+ -AC
IN
PI-5269-122408
Y1-
Capacitor
(optional)
Isolation Barrier
Transformer
T1
Output
Rectifiers
Primary Side Secondary Side
R1
JP1
J1
C1
R3
R4
C12
R10
D9
C11
C13
D7
C9
R9R8D8
1 6
R7
C8 L3
C10
C2
R2
C3
D1 D3
D5
VR1
D6
C6R6
R5
C5
C4
D4
RV1F1
D2
RT1
L2
L1
J2
Input Filter
Capacitor
Drain trace area
miniminzed
Clamp
Components
Copper area
maximized for
heatsinking
DC Outputs
ESD
spark gap
Bypass
Capacitor
close to device
Feedback
Resistors close
to device
10 mil
gap
U1
S
FB
BP
D
S
S
S
Output Filter
Capacitor
PI-5265-110308Kelvin connection at
Source pin, no power
currents in signal traces
Minimize FB
pin node
area
CLAMP
D
S
FB
BP
B+
PRI RTN
Bias currents
return to bulk
capacitor
PI-5266-110308Kelvin connection at
Source pin, no power
currents in signal traces
Bias currents
return to bulk
capacitor
Small FB
pin node
area
Bias resistor
CLAMP
D
S
FB
BP
PRI RTN
B+
Rev. E 09/09
7
LNK623-626
www.powerint.com
Figure 8. Schematic Representation of Electrical Impact of Improper Layout.
PI-5267-111008
Bias winding
currents flow in
signal source traces
Voltage drops across trace impedance
may cause degraded performance
Power currents
flow in signal
source trace
Line surge
currents can
flow through
device
Drain trace in close
proximity of feedback trace
will couple noise into
feedback signal
B+
PRI RTN
CLAMP
D
S
FB
BP
VS
Isource
Trace
impedance
Rev. E 09/09
8
LNK623-626
www.powerint.com
Drain Clamp
Recommended Clamp Circuits
Components R1, R2, C3, VR1 and D5 in figure 4 comprise the
clamp. This circuit is preferred when the primary leakage
inductance is greater than 125 μH to reduce drain voltage
overshoot or ringing present on the feedback winding. For best
output regulation, the feedback voltage must settle to within 1%
at 2.1 μs from the turn off of the primary MOSFET. This requires
careful selection of the clamp circuit components. The voltage of
VR1 is selected to be ~20% above the reflected output voltage
(VOR
). This is to clip any turn off spike on the drain but avoid
conduction during the flyback voltage interval when the output
diode is conducting. The value of R1 should be the largest value
that results in acceptable settling of the feedback pin voltage and
peak drain voltage. Making R1 too large will increase the
discharge time of C3 and degrade regulation. Resistor R2
dampens the leakage inductance ring. The value must be large
enough to dampen the ring in the required time but must not be
too large to cause the drain voltage to exceed 680 V.
If the primary leakage inductance is less than 125 μH, VR1 can
be eliminated and the value of R1 increased. A value of 470 kΩ
with an 820 pF capacitor is a recommended starting point.
Verify that the peak drain voltage is less than 680 V under all
line and load conditions. Verify the feedback winding settles to
an acceptable limit for good line and load regulation.
Effect of Fast (500 ns) versus Slow (2 μs) Recovery
Diodes in Clamp Circuit on Pulse Grouping and Output
Ripple.
A slow reverse recovery diode reduces the feedback voltage
ringing. The amplitude of ringing with a fast diode represents
8% error in Figure 10.
Figure 9. RCD Clamp, Low Power or Low Leakage Inductance Designs. RCD Clamp With Zener Bleed. High Power or High Leakage Inductance Designs.
Figure 10. Effect of Clamp Diode on Feedback Pin Settling. Clamp Circuit (top).
Feedback Pin Voltage (bottom).
CC1
RC1
RC2
DC1
PI-5107-110308
DC2
RC2
RC1
CC1
DC1
PI-5108-110308
CC1
RC1
RC2
DC1
PI-5107-110308
Black Trace: DC1
is a FR107 (fast type, trr = 500 ns)
Gray Trace: DC1
is a 1N4007G (standard recovery, trr = 2 us)
Rev. E 09/09
9
LNK623-626
www.powerint.com
Figure 11. Not Pulse Grouping (<5 Consecutive Switching Cycles). Pulse Grouping (>5 Consecutive Switching Cycles).
Top Trace: Drain Waveform (200 V/div)
Bottom Trace: Output Ripple Voltage (50 mV/div)
Split Screen with Bottom Screen Zoom
Top Trace: Drain Waveform (200 V/div)
Bottom Trace: Output Ripple Voltage (50 mV/div)
Clampless Designs
Clampless designs rely solely on the drain node capacitance to
limit the leakage inductance induced peak drain-to-source
voltage. Therefore the maximum AC input line voltage, the value
of VOR
, the leakage inductance energy, (a function of leakage
inductance and peak primary current), and the primary winding
capacitance determine the peak drain voltage. With no signifi-
cant dissipative element present, as is the case with an external
clamp, the longer duration of the leakage inductance ringing can
increase EMI.
The following requirements are recommended for a universal
input or 230 VAC only Clampless design:
1. Clampless designs should only be used for PO
≤5 W using a
VOR
of ≤90 V
2. For designs with PO
≤5 W, a two-layer primary must be used
to ensure adequate primary intra-winding capacitance in the
range of 25 pF to 50 pF. A bias winding must be added to
the transformer using a standard recovery rectifier diode
(1N4003– 1N4007) to act as a clamp. This bias winding may
also be used to externally power the device by connecting a
resistor from the bias winding capacitor to the BYPASS pin.
This inhibits the internal high-voltage current source,
reducing device dissipation and no-load consumption.
3. For designs with PO
>5 W, Clampless designs are not practical
and an external RCD or Zener clamp should be used.
4. Ensure that worst-case, high line, peak drain voltage is below
the BVDSS
specification of the internal MOSFET and ideally
≤650 V to allow margin for design variation.
VOR
(Reflected Output Voltage), is the secondary output plus
output diode forward voltage drop that is reflected to the primary
via the turns ratio of the transformer during the diode conduction
time. The VOR
adds to the DC bus voltage and the leakage spike
to determine the peak drain voltage.
Pulse Grouping
Pulse grouping is defined as 6 or more consecutive pulses
followed by two or more timing state changes. The effect of
pulse grouping is increased output voltage ripple. This is
shown on the right of Figure 11 where pulse grouping has
caused an increase in the output ripple.
To eliminate group pulsing verify that the feedback signal settles
within 2.1 μs from the turn off of the internal MOSFET. A Zener
diode in the clamp circuit may be needed to achieve the desired
settling time. If the settling time is satisfactory, then a RC
network across RLOWER
(R6) of the feedback resistors is
necessary.
The value of R (R5 in the Figure 12) should be an order of
magnitude greater than RLOWER
and selected such that
R×C = 32 μs where C is C5 in Figure 12.
Quick Design Checklist
As with any power supply design, all LinkSwitch-CV designs
should be verified on the bench to make sure that component
specifications are not exceeded under worst-case conditions.
Figure 12. RC Network Across RBOTTOM
(R6) to Reduce Pulse Grouping.
PI-5268-110608
D
S
FB
BP
R3
6.34 k
1%
R6
4.02 k
1%
R4
6.2 k
C4
1 F
50 V
C5
680 pF
50 V
C6
10 F
50 V
R5
47 k
1/8 W
U1
LNK626PG
LinkSwitch-CV
D6
1N4148
5
4
2
Top Trace: Drain Waveform (200 V/div)
Bottom Trace: Output Ripple Voltage (50 mV/div)
Split Screen with Bottom Screen Zoom
Top Trace: Drain Waveform (200 V/div)
Bottom Trace: Output Ripple Voltage (50 mV/div)
Rev. E 09/09
10
LNK623-626
www.powerint.com
The following minimum set of tests is strongly recommended:
1. Maximum drain voltage – Verify that peak VDS
does not exceed
680 V at highest input voltage and maximum output power.
2. Maximum drain current – At maximum ambient temperature,
maximum input voltage and maximum output load, verify
drain current waveforms at start-up for any signs of trans-
former saturation and excessive leading edge current spikes.
LinkSwitch-CV has a leading edge blanking time of 215 ns to
prevent premature termination of the ON-cycle. Verify that
the leading edge current spike is below the allowed current
limit envelope for the drain current waveform at the end of
the 215 ns blanking period.
3. Thermal check – At maximum output power, both minimum
and maximum input voltage and maximum ambient tempera-
ture; verify that temperature specifications are not exceeded
for LinkSwitch-CV, transformer, output diodes and output
capacitors. Enough thermal margin should be allowed for
the part-to-part variation of the RDS(ON)
of LinkSwitch-CV, as
specified in the data sheet. It is recommended that the
maximum source pin temperature does not exceed 110 °C.
Design Tools
Up-to-date information on design tools can be found at the
Power Integrations web site: www.powerint.com
Rev. E 09/09
11
LNK623-626
www.powerint.com
Parameter Symbol
Conditions
SOURCE = 0 V; TJ
= -40 to 125 °C
(Unless Otherwise Specified)
Min Typ Max Units
Control Functions
Output Frequency fOSC
TJ
= 25 °C, VFB
= VFBth
LNK623/6 93 100 106 kHz
Frequency Jitter
Peak-Peak Jitter Compared to
Average Frequency, TJ
= 25 °C
±7 %
Ratio of Output
Frequency at Auto-RST
fOSC(AR)
TJ
= 25 °C
Relative to fOSC
(See Note 3)
80 %
Maximum Duty Cycle DCMAX
(Note 2,3) TJ
= 25 °C 54 %
Feedback Pin Voltage VFBth
TJ
= 25 °C
See Figure 15,
CBP
= 1 μF
LNK623-624P 1.815 1.840 1.865
V
LNK623-624D 1.855 1.880 1.905
LNK625P, LNK625D 1.835 1.860 1.885
LNK626P, LNK626D 1.775 1.800 1.825
Feedback Pin Voltage
Temperature
Coefficient
TCVFB
-0.01 %/°C
Feedback Pin Voltage
at Turn-Off Threshold
VFB(AR)
1.45 V
Power Coefficient I2
f
I2
f = I2
LIMIT(TYP)
× fOSC(TYP)
LNK623/6P
TJ
= 25 °C
0.9 × I2
f I2
f 1.17 × I2
f
A2
Hz
I2
f = I2
LIMIT(TYP)
× fOSC(TYP)
LNK623/6D
TJ
= 25 °C
0.9 × I2
f I2
f 1.21 × I2
f
Absolute Maximum Ratings(1,4)
DRAIN Voltage .........................................................-0.3 V to 700 V
DRAIN Peak Current: LNK623......................... 400 (600) mA(4)
LNK624 ......................... 400 (600) mA(4)
LNK625..........................528 (790) mA(4)
LNK626........................720 (1080) mA(4)
Peak Negative Pulsed DRAIN Current ................... ...... -100 mA(2)
Feedback Voltage ........................................................-0.3 V to 9 V
Feedback Current ............................................................... 100 mA
BYPASS Pin Voltage ..................................... .............-0.3 V to 9 V
Storage Temperature ........................................... -65 °C to 150 °C
Operating Junction Temperature.........................-40 °C to 150 °C
Lead Temperature(3)
.................................................................260 °C
Notes:
1. All voltages referenced to SOURCE, TA
= 25 °C.
2. Duration not to exceed 2 msec.
3. 1/16 in. from case for 5 seconds.
4. The higher peak DRAIN current is allowed while the DRAIN
voltage is simultaneously less than 400 V.
5. Maximum ratings specified may be applied, one at a time
without causing permanent damage to the product.
Exposure to Absolute Maximum ratings for extended
periods of time may affect product reliability.
Thermal Resistance
Thermal Resistance: P Package:
(θJA
) ....................................70 °C/W(2)
; 60 °C/W(3)
(θJC
)(1)
............................................... .........11 °C/W
D Package:
(θJA
.....................................100 °C/W(2)
; 80 °C/W(3)
(θJC
)(1)
.......................... ...........................30 °C/W
Notes:
1. Measured on pin 8 (SOURCE) close to plastic interface.
2. Soldered to 0.36 sq. in. (232 mm2
), 2 oz. (610 g/m2
) copper clad.
3. Soldered to 1 sq. in. (645 mm2
), 2 oz. (610 g/m2
) copper clad.
Rev. E 09/09
12
LNK623-626
www.powerint.com
Parameter Symbol
Conditions
SOURCE = 0 V; TJ
= -40 to 125 °C
(Unless Otherwise Specified)
Min Typ Max Units
Control Functions (cont.)
Minimum Switch
“On”-Time
tON(min)
(See Note 3) 700 ns
Feedback Pin
Sampling Delay
tFB
(See Figure 19) 2.35 2.55 2.75 μs
DRAIN Supply
Current
IS1 FB Voltage > VFBth
280 330
μA
IS2
FB Voltage = VFBth
-0.1,
Switch ON-Time = tON
(MOSFET Switching at fOSC
)
LNK623/4 440 520
LNK625 480 560
LNK626 520 600
BYPASS Pin
Charge Current
ICH1
VBP
= 0 V
LNK623/4 -5.0 -3.4 -1.8
mA
LNK625/6 -7.0 -4.5 -2.0
ICH2
VBP
= 4 V
LNK623/4 -4.0 -2.3 -1.0
LNK625/6 -5.6 -3.2 -1.4
BYPASS Pin
Voltage
VBP
5.65 6.00 6.25 V
BYPASS Pin
Voltage Hysteresis
VBPH
0.70 1.00 1.20 V
BYPASS Pin
Shunt Voltage
VSHUNT
6.2 6.5 6.8 V
Circuit Protection
Current Limit ILIMIT
LNK623
di/dt = 50 mA/μs , TJ
= 25 °C
196 210 225
mA
LNK624
di/dt = 60 mA/μs , TJ
= 25 °C
233 250 268
LNK625
di/dt = 80 mA/μs , TJ
= 25 °C
307 330 353
LNK626
di/dt = 110 mA/μs , TJ
= 25 °C
419 450 482
Leading Edge
Blanking Time
tLEB
TJ
= 25 °C
(See Note 3)
170 215 ns
Thermal Shutdown
Temperature
TSD
135 142 150 °C
Thermal Shutdown
Hysteresis
TSDH
60 °C
Rev. E 09/09
13
LNK623-626
www.powerint.com
Parameter Symbol
Conditions
SOURCE = 0 V; TJ
= -40 to 125 °C
(Unless Otherwise Specified)
Min Typ Max Units
Output
ON-State
Resistance
RDS(ON)
LNK623
ID
= 50 mA
TJ
= 25 °C 24 28
Ω
TJ
= 100 °C 36 42
LNK624
ID
= 50 mA
TJ
= 25 °C 24 28
TJ
= 100 °C 36 42
LNK625
ID
= 62 mA
TJ
= 25 °C 16 19
TJ
= 100 °C 24 28
LNK626
ID
= 82 mA
TJ
= 25 °C 9.6 11
TJ
= 100 °C 14 17
OFF-State
Leakage
IDSS1
VDS
= 560 V (See Figure 20)
TJ
= 125 °C (See Note 1)
50
μA
IDSS2
VDS
= 375 V (See Figure 20)
TJ
= 50 °C
15
Breakdown
Voltage
BVDSS
TJ
= 25 °C
(See Figure 20)
700 V
DRAIN Supply
Voltage
50 V
Auto-Restart
ON-Time
tAR-ON
VFB
= 0
(See Note 3)
200 ms
Auto-Restart
OFF-Time
tAR-OFF
2.5 s
Open-Loop FB Pin
Current Threshold
IOL
(See Note 3) -120 μA
Open-Loop
ON-Time
(See Note 3) 90 μs
NOTES:
1. IDSS1
is the worst case OFF state leakage specification at 80% of BVDSS
and maximum operating junction temperature. IDSS2
is a
typical specification under worst case application conditions (rectified 265 VAC) for no-load consumption calculations.
2. When the duty cycle exceeds DCMAX
the LinkSwitch-CV operates in on-time extension mode.
3. This parameter is derived from characterization.
Rev. E 09/09
14
LNK623-626
www.powerint.com
1.200
0.600
0.800
1.000
0.200
0.400
0.000
-40 -15 10 35 60 85 110 135
Temperature (°C)
Frequency
(Normalizedto25°C)
PI-5086-041008
1.200
0.600
0.800
1.000
0.200
0.400
0.000
-40 -15 10 35 60 85 110 135
Temperature (°C)
FeedbackVoltage
(Normalizedto25°C)
PI-5089-040508
Figure 13. Output Frequency vs, Temperature. Figure 14. Feedback Voltage vs, Temperature.
Typical Performance Characteristics
Figure 15. Breakdown vs. Temperature.
1.1
1.0
0.9
-50 -25 0 25 50 75 100 125 150
Junction Temperature (°C)
BreakdownVoltage
(Normalizedto25°C)
PI-2213-012301
DRAIN Voltage (V)
DrainCurrent(mA)
300
250
200
100
50
150
0
0 2 4 6 8 10
TCASE=25 °C
TCASE=100 °C
PI-5211-080708
LNK623 1.0
LNK624 1.0
LNK625 1.5
LNK626 2.5
Scaling Factors:
Drain Voltage (V)
DrainCapacitance(pF)
PI-5201-071708
0 100 200 300 400 500 600
1
10
100
1000
LNK623 1.0
LNK624 1.0
LNK625 1.5
LNK626 2.5
Scaling Factors:
50
30
40
10
20
0
0 200 400 600
DRAIN Voltage (V)
Power(mW)
PI-5212-080708
LNK623 1.0
LNK624 1.0
LNK625 1.5
LNK626 2.5
Scaling Factors:
Figure 16. Output Characteristic.
Figure 17. COSS
vs. Drain Voltage. Figure 18. Drain Capacitance Power.
Rev. E 09/09
15
LNK623-626
www.powerint.com
Figure 19. Test Set-up for Feedback Pin Measurements.
PI-5202-073108
6.2 V
500
1) Raise VBP
voltage from 0 V to 6.2 V, down to 4.5 V, up to 6.2 V
2) Raise VIN
until cycle skipping occurs at VOUT
to measure VFBth
3) Apply 1.6 V at VIN
and measure tFB
delay from start of cycle falling edge to the next falling edge
S
D S
S
FB
S
10 F
BP
+ 2 V
+VIN
+
VOUT
LinkSwitch-CV
Figure 20. Test Set-up for Leakage and Breakdown Tests.
PI-5203-071408
16 V
To measure BVDSS
, IDSS1
, and IDSS2
follow these steps:
1) Close S1, open S2
2) Power-up VIN
source (16 V)
3) Open S1, close S2
4) Measure I/V characteristics of Drain pin using the curve tracer
S
D S
S
FB
S
.1 F
1 F BP
VIN
LinkSwitch-CV
5 F 50 k
+
Curve
Tracer
S1 S24 k
10 k
Rev. E 09/09
16
LNK623-626
www.powerint.com
Notes:
1. Package dimensions conform to JEDEC specification
MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP)
package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are
shown in parentheses.
3. Dimensions shown do not include mold flash or other
protrusions. Mold flash or protrusions shall not exceed
.006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock-
wise to Pin 8 when viewed from the top. The notch and/or
dimple are aids in locating Pin 1. Pin 3 is omitted.
5. Minimum metal to metal spacing at the package body for
the omitted lead location is .137 inch (3.48 mm).
6. Lead width measured at package body.
7. Lead spacing measured with the leads constrained to be
perpendicular to plane T.
.008 (.20)
.015 (.38)
.300 (7.62) BSC
(NOTE 7)
.300 (7.62)
.390 (9.91)
.367 (9.32)
.387 (9.83)
.240 (6.10)
.260 (6.60)
.125 (3.18)
.145 (3.68)
.057 (1.45)
.068 (1.73)
.120 (3.05)
.140 (3.56)
.015 (.38)
MINIMUM
.048 (1.22)
.053 (1.35)
.100 (2.54) BSC
.014 (.36)
.022 (.56)
-E-
Pin 1
SEATING
PLANE
-D-
-T-
P08C
DIP-8C (P Package)
PI-3933-101507
D S .004 (.10)⊕
T E D S .010 (.25) M⊕
(NOTE 6)
.137 (3.48)
MINIMUM
Rev. E 09/09
17
LNK623-626
www.powerint.com
Part Ordering Information
• LinkSwitch Product Family
• CV Series Number
• Package Identifier
P Plastic DIP
D Plastic SO-8
• Package Material
G GREEN: Halogen Free and RoHS Compliant
• Tape & Reel and Other Options
Blank Standard Configurations
TL Tape & Reel, 2.5 k pcs for D Package. Not available for P Package.LNK 625 D G - TL
PI-4526-040207
D07C
SO-8C
3.90 (0.154) BSC
Notes:
1. JEDEC reference: MS-012.
2. Package outline exclusive of mold flash and metal burr.
3. Package outline inclusive of plating thickness.
4. Datums A and B to be determined at datum plane H.
5. Controlling dimensions are in millimeters. Inch dimensions
are shown in parenthesis. Angles in degrees.
0.20 (0.008) C
2X
1 4
58
2 6.00 (0.236) BSC
D
4A
4.90 (0.193) BSC
2
0.10 (0.004) C
2X
D
0.10 (0.004) C 2XA-B
1.27 (0.050) BSC
7X 0.31 - 0.51 (0.012 - 0.020)
0.25 (0.010) M C A-B D
0.25 (0.010)
0.10 (0.004)
(0.049 - 0.065)
1.25 - 1.65
1.75 (0.069)
1.35 (0.053)
0.10 (0.004) C
7X
C
H
o
1.27 (0.050)
0.40 (0.016)
GAUGE
PLANE
0 - 8
1.04 (0.041) REF
0.25 (0.010)
BSC
SEATING
PLANE
0.25 (0.010)
0.17 (0.007)
DETAIL A
DETAIL A
C
SEATING PLANE
Pin 1 ID
B4
+
+ +
4.90 (0.193)
1.27 (0.050) 0.60 (0.024)
2.00 (0.079)
Reference
Solder Pad
Dimensions
+
For the latest updates, visit our website: www.powerint.com
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power
Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES
NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED
WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Patent Information
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by
one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A
complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under
certain patent rights as set forth at http://www.powerint.com/ip.htm.
Life Support Policy
POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR
SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein:
1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii)
whose failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in significant
injury or death to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause
the failure of the life support device or system, or to affect its safety or effectiveness.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, EcoSmart, Clampless, E-Shield, Filterfuse, StakFET, PI Expert
and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies.
©2008, Power Integrations, Inc.
Power Integrations Worldwide Sales Support Locations
World Headquarters
5245 Hellyer Avenue
San Jose, CA 95138, USA.
Main: +1-408-414-9200
Customer Service:
Phone: +1-408-414-9665
Fax: +1-408-414-9765
e-mail: usasales@powerint.com
China (Shanghai)
Room 1601/1610, Tower 1
Kerry Everbright City
No. 218 Tianmu Road West
Shanghai, P.R.C. 200070
Phone: +86-21-6354-6323
Fax: +86-21-6354-6325
e-mail: chinasales@powerint.com
China (Shenzhen)
Rm A, B & C 4th Floor, Block C,
Electronics Science and
Technology Bldg., 2070
Shennan Zhong Rd,
Shenzhen, Guangdong,
China, 518031
Phone: +86-755-8379-3243
Fax: +86-755-8379-5828
e-mail: chinasales@powerint.com
Germany
Rueckertstrasse 3
D-80336, Munich
Germany
Phone: +49-89-5527-3910
Fax: +49-89-5527-3920
e-mail: eurosales@powerint.com
India
#1, 14th Main Road
Vasanthanagar
Bangalore-560052 India
Phone: +91-80-4113-8020
Fax: +91-80-4113-8023
e-mail: indiasales@powerint.com
Italy
Via De Amicis 2
20091 Bresso MI
Italy
Phone: +39-028-928-6000
Fax: +39-028-928-6009
e-mail: eurosales@powerint.com
Japan
Kosei Dai-3 Bldg.
2-12-11, Shin-Yokohama,
Kohoku-ku
Yokohama-shi Kanagwan
222-0033 Japan
Phone: +81-45-471-1021
Fax: +81-45-471-3717
e-mail: japansales@powerint.com
Korea
RM 602, 6FL
Korea City Air Terminal B/D, 159-6
Samsung-Dong, Kangnam-Gu,
Seoul, 135-728, Korea
Phone: +82-2-2016-6610
Fax: +82-2-2016-6630
e-mail: koreasales@powerint.com
Singapore
51 Newton Road
#15-08/10 Goldhill Plaza
Singapore, 308900
Phone: +65-6358-2160
Fax: +65-6358-2015
e-mail: singaporesales@powerint.com
Taiwan
5F, No. 318, Nei Hu Rd., Sec. 1
Nei Hu Dist.
Taipei, Taiwan 114, R.O.C.
Phone: +886-2-2659-4570
Fax: +886-2-2659-4550
e-mail: taiwansales@powerint.com
Europe HQ
1st Floor, St. James’s House
East Street, Farnham
Surrey GU9 7TJ
United Kingdom
Phone: +44 (0) 1252-730-141
Fax: +44 (0) 1252-727-689
e-mail: eurosales@powerint.com
Applications Hotline
World Wide +1-408-414-9660
Applications Fax
World Wide +1-408-414-9760
Revision Notes Date
B Release data sheet 11/08
C Correction made to Figure 5 12/08
D Introduced Max current limit when V DRAIN is below 400 V 07/09
E Introduced LNK626DG 09/09

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Original Power Supply IC LNK626PG LNK626P LNK626 DIP-7 New Power Integration

  • 1. LNK623-626 LinkSwitch-CV Family www.powerint.com September 2009 Energy-Efficient, Off-line Switcher with Accurate Primary-side Constant-Voltage (CV) Control ® Output Power Table Product3 230 VAC ±15% 85-265 VAC Adapter1 Peak or Open Frame2 Adapter1 Peak or Open Frame2 LNK623PG/DG 6.5 W 9 W 5.0 W 6 W LNK624PG/DG 7 W 11 W 5.5 W 6.5 W LNK625PG/DG 8 W 13.5 W 6.5 W 8 W LNK626PG/DG 10.5 W 17 W 8.5 W 10 W Table 1. Output Power Table. Based on 5 V Output. Notes: 1. Minimum continuous power in a typical non-ventilated enclosed adapter measured at +50 °C ambient. 2. Maximum practical continuous power in an open frame design with adequate heatsinking, measured at 50 °C ambient (see Key Application Considerations section for more information). 3. Packages: P: DIP-8C, D: SO-8C. Product Highlights Dramatically Simplifies CV Converters • Eliminates optocoupler and all secondary CV control circuitry • Eliminates bias winding supply – IC is self biasing Advanced Performance Features • Compensates for external component temperature variations • Very tight IC parameter tolerances using proprietary trimming technology • Continuous and/or discontinuous mode operation for design flexibility • Frequency jittering greatly reduces EMI filter cost • Even tighter output tolerances achievable with external resistor selection/trimming Advanced Protection/Safety Features • Auto-restart protection reduces delivered power by >95% for output short circuit and all control loop faults (open and shorted components) • Hysteretic thermal shutdown – automatic recovery reduces power supply returns from the field • Meets HV creepage requirements between Drain and all other pins, both on the PCB and at the package EcoSmart® – Energy Efficient • No-load consumption <200 mW at 230 VAC and down to below 70 mW with optional external bias • Easily meets all global energy efficiency regulations with no added components • ON/OFF control provides constant efficiency down to very light loads – ideal for mandatory EISA and ENERGY STAR 2.0 regulations • No primary or secondary current sense resistors – maximizes efficiency Green Package • Halogen free and RoHS compliant package Applications • DVD/STB • Adapters • Standby and auxiliary supplies • Home appliances, white goods and consumer electronics • Industrial controls Description The LinkSwitch-CV dramatically simplifies low power, constant voltage (CV) converter design through a revolutionary control technique which eliminates the need for both an optocoupler and secondary CV control circuitry while providing very tight output voltage regulation. The combination of proprietary IC trimming and E-Shield™ transformer construction techniques enables Clampless™ designs with the LinkSwitch-CV LNK623/4. Figure 1. Typical Application Schematic (a) and Output Characteristic Envelope (b). *Optional with LNK623-624PG/DG. (see Key Application Considerations section for clamp and other external circuit design considerations). LinkSwitch-CV * Wide Range HV DC Input PI-5195-080808 D S FB BP (a) Typical Application Schematic (b) Output Characteristic LinkSwitch-CV provides excellent cross-regulation for multiple- output flyback applications such as DVDs and STBs. A 700 V power MOSFET and ON/OFF control state machine, self-biasing, frequency jittering, cycle-by-cycle current limit, and hysteretic thermal shutdown circuitry are all incorporated onto one IC. IO VO ±5% Auto-Restart PI-5196-080408
  • 2. Rev. E 09/09 2 LNK623-626 www.powerint.com Pin Functional Description DRAIN (D) Pin: This pin is the power MOSFET drain connection. It provides internal operating current for both start-up and steady-state operation. BYPASS (BP) Pin: This pin is the connection point for an external bypass capacitor for the internally generated 6 V supply. FEEDBACK (FB) Pin: During normal operation, switching of the power MOSFET is controlled by this pin. This pin senses the AC voltage on the bias winding. This control input regulates the output voltage based on the flyback voltage of the bias winding. SOURCE (S) Pin: This pin is internally connected to the output MOSFET source for high voltage power and control circuit common returns. Figure 2 Functional Block Diagram. Figure 3. Pin Configuration. PI-5197-110408 SOURCE (S) LEADING EDGE BLANKING + - + - + - DRAIN (D) BYPASS (BP) FEEDBACK (FB) SOURCE (S) FB OUT Reset 6 V 5 V tSAMPLE-OUT VILIMIT ILIM VTH VILIMIT 6.5 V DriveILIM DCMAX tSAMPLE-OUT DCMAX FB Current Limit Comparator STATE MACHINE SAMPLE DELAY THERMAL SHUTDOWN OSCILLATOR FAULT Auto-Restart Open-Loop D Q REGULATOR 6 V PI-5198-071608 3a 3b D S BP S SFB P Package (DIP-8C) D Package (SO-8C) 8 5 7 1 4 2 S6 D S BP S SFB 8 5 7 1 4 2 S6
  • 3. Rev. E 09/09 3 LNK623-626 www.powerint.com LinkSwitch-CV Functional Description The LinkSwitch-CV combines a high voltage power MOSFET switch with a power supply controller in one device. Similar to the LinkSwitch-LP and TinySwitch-III it uses ON/OFF control to regulate the output voltage. The LinkSwitch-CV controller consists of an oscillator, feedback (sense and logic) circuit, 6 V regulator, over-temperature protection, frequency jittering, current limit circuit, leading-edge blanking, and ON/OFF state machine for CV control. Constant Voltage (CV) Operation The controller regulates the feedback pin voltage to remain at VFBth using an ON/OFF state-machine. The feedback pin voltage is sampled 2.5 μs after the turn-off of the high voltage switch. At light loads the current limit is also reduced to decrease the transformer flux density. Auto-Restart and Open-Loop Protection In the event of a fault condition such as an output short or an open loop condition the LinkSwitch-CV enters into an appropriate protection mode as described below. In the event the feedback pin voltage during the Flyback period falls below VFBth -0.3 V before the feedback pin sampling delay (~2.5 μs) for a duration in excess of 200 ms (auto-restart on- time (tAR-ON ) the converter enters into Auto-restart, wherein the power MOSFET is disabled for 2.5 seconds (~8% Auto-Restart duty cycle). The auto-restart alternately enables and disables the switching of the power MOSFET until the fault condition is removed. In addition to the conditions for auto-restart described above, if the sensed feedback pin current during the Forward period of the conduction cycle (switch “on” time) falls below 120 μA, the converter annunciates this as an open-loop condition (top resistor in potential divider is open or missing) and reduces the Auto-restart time from 200 ms to approximately 6 clock cycles (90 μs), whilst keeping the disable period of 2.5 seconds. This effectively reduces the Auto-Restart duty cycle to less than 0.01%. Over-Temperature Protection The thermal shutdown circuitry senses the die temperature. The threshold is set at 142 °C typical with a 60 °C hysteresis. When the die temperature rises above this threshold (142 °C) the power MOSFET is disabled and remains disabled until the die temperature falls by 60 °C, at which point the MOSFET is re-enabled. Current Limit The current limit circuit senses the current in the power MOSFET. When this current exceeds the internal threshold (ILIMIT ), the power MOSFET is turned off for the remainder of that cycle. The leading edge blanking circuit inhibits the current limit comparator for a short time (tLEB ) after the power MOSFET is turned on. This leading edge blanking time has been set so that current spikes caused by capacitance and rectifier reverse recovery time will not cause premature termination of the MOSFET conduction. 6.0 V Regulator The 6 V regulator charges the bypass capacitor connected to the BYPASS pin to 6 V by drawing a current from the voltage on the DRAIN, whenever the MOSFET is off. The BYPASS pin is the internal supply voltage node. When the MOSFET is on, the device runs off of the energy stored in the bypass capacitor. Extremely low power consumption of the internal circuitry allows the LinkSwitch-CV to operate continuously from the current drawn from the DRAIN pin. A bypass capacitor value of 1 μF is sufficient for both high frequency decoupling and energy storage.
  • 4. Rev. E 09/09 4 LNK623-626 www.powerint.com Applications Example Circuit Description This circuit is configured as a three output, primary-side regulated flyback power supply utilizing the LNK626PG. It can deliver 7 W continuously and 10 W peak (thermally limited) from an universal input voltage range (85 – 265 VAC). Efficiency is >67% at 115 VAC/230 VAC and no-load input power is <140 mW at 230 VAC. Input Filter AC input power is rectified by diodes D1 through D4. The rectified DC is filtered by the bulk storage capacitors C1 and C2. Inductor L1, L2, C1 and C2 form a pi (π) filter, which attenuates conducted differential-mode EMI noise. This configuration along with Power Integrations transformer E-shield™ technology allow this design to meet EMI standard EN55022 class B with good margin without requiring a Y capacitor. Fuse F1 provides protection against catastrophic failure. Negative temperature coefficient thermistor RT1 limits the inrush current when AC is first applied to below the maximum rating of diodes D1 through D4. Metal oxide varistor RV1 clamps the AC input during differential line transients, protecting the input components and maintaining the peak drain voltage of U1 below its 700 V BVDSS rating. For differential surge levels at or below 2 kV this component may be omitted. LNK626 Primary The LNK626PG device (U1) incorporates the power switching device, oscillator, CV control engine, startup, and protection functions. The integrated 700 V MOSFET provides a large drain voltage margin in universal input AC applications, increasing reliability and also reducing the output diode voltage stress by allowing a greater transformer turns ratio. The device can be completely self-powered from the BYPASS pin and decoupling capacitor C4. In this design a bias circuit (D6, C6 and R4) was added to reduce no load input power below 140 mW. The rectified and filtered input voltage is applied to one side of the primary winding of T1. The other side of the transformer’s primary winding is driven by the integrated MOSFET in U1. The leakage inductance drain voltage spike is limited by the clamp circuit D5, R1, R2, C3 and VR1. The zener bleed clamp arrangement was selected for lowest no-load input power but in applications where higher no-load input power is acceptable VR1 may be omitted and the value of R1 increased to form a standard RCD clamp. Output Rectification The secondaries of the transformer are rectified by D7, D8 and D9. A Schottky barrier type was used for the main 5 V output for higher efficiency. The +12 V and -22 V outputs use an ultrafast rectifier diode. The main output is post filtered by L3 and C10 to remove switching frequency ripple. Resistors R7, R8 and R9 provide a preload to maintain the output voltages within their respective limits when unloaded. To reduce high frequency ringing and associated radiated EMI an RC snubber formed by R10 and C13 was added across D7. Figure 4. 7 W (10 W peak) Multiple Output Flyback Converter for DVD Applications with Primary Sensed Feedback. PI-5205-102208 D S FB BP R3 6.34 k 1% C13 270 pF R6 4.02 k 1% R1 5.1 k 1/8 W R2 390 R4 6.2 k C4 1 F 50 V C5 680 pF 50 V C8 1000 F 10 V C10 470 F 10 V C11 47 F 50 V C9 47 F 25 V C6 10 F 50 V R5 47 k 1/8 W U1 LNK626PG LinkSwitch-CV D8 UF4003 D7 SB540 D6 1N4148 D9 UF4003 R9 39 k 1/8 W R8 24 k 1/8 W R7 510 1/8 W T1 EEL19 1 6 7 11 8,9,10 12 5 4 2 3 C1 22 F 400 V C2 22 F 400 V C3 820 pF 1 kV F1 3.15 A RT1 10 85 - 265 VAC L N D1 FR106 D2 FR106 VR1 1N5272B D5 1N4007 D3 1N4007 D4 1N4007 L1 3.5 × 7.6 mm Ferrite Bead L2 680 uH L3 10 H 12 V, 0.1 A 5 V, 1.7 A RTN -22 V, 15 mA RV1 275 V R10 47
  • 5. Rev. E 09/09 5 LNK623-626 www.powerint.com Output Regulation The LNK626 regulates the output using ON/OFF control, enabling or disabling switching cycles based on the sampled voltage on the FEEDBACK pin. The output voltage is sensed using a primary referenced winding on transformer T1 eliminating the need for an optocoupler and a secondary sense circuit. The resistor divider formed by R3 and R6 feeds the winding voltage into U1. Standard 1% resistor values were used to center the nominal output voltages. Resistor R5 and C5 reduce pulse grouping by creating an offset voltage that is proportional to the number of consecutive enabled switching cycles. Key Application Considerations Output Power Table The data sheet maximum output power table (Table 1) represents the maximum practical continuous output power level that can be obtained in a Flyback converter under the following assumed conditions: 1. The minimum DC input voltage is 100 V or higher at 90 VAC input. The value of the input capacitance should be large enough to meet these criteria for AC input designs. 2. Secondary output of 5 V with a Schottky rectifier diode. 3. Assumed efficiency of 80%. 4. Continuous conduction mode operation (KP = 0.4). 5. Reflected Output Voltage (VOR ) of 110 V. 6. The part is board mounted with SOURCE pins soldered to a sufficient area of copper to keep the SOURCE pin tempera- ture at or below 110 °C for P package and 100 °C for D packaged devices. 7. Ambient temperature of 50 °C for open frame designs and an internal enclosure temperature of 60 °C for adapter designs. Note: Higher output power are achievable if the efficiency is higher than 80%, typically for high output voltage designs. Bypass Pin Capacitor A 1 μF Bypass pin capacitor (C4) is recommended. The capacitor voltage rating should be equal to or greater than 6.8 V. The capacitor’s dielectric material is not important. The capacitor must be physically located close to the LinkSwitch-CV BYPASS pin. Circuit board layout LinkSwitch-CV is a highly integrated power supply solution that integrates on a single die, both the controller and the high voltage MOSFET. The presence of high switching currents and voltages together with analog signals makes it especially important to follow good PCB design practice to ensure stable and trouble free operation of the power supply. When designing a board for the LinkSwitch-CV based power supply, it is important to follow the following guidelines: Single Point Grounding Use a single point (Kelvin) connection at the negative terminal of the input filter capacitor for the LinkSwitch-CV SOURCE pin and bias winding return. This improves surge capabilities by returning surge currents from the bias winding directly to the input filter capacitor. Bypass Capacitor The BYPASS pin capacitor should be located as close as possible to the SOURCE and BYPASS pins. Feedback Resistors Place the feedback resistors directly at the FEEDBACK pin of the LinkSwitch-CV device. This minimizes noise coupling. Thermal Considerations The copper area connected to the source pins provide the LinkSwitch-CV heat sink. A rule of thumb estimate is that the LinkSwitch-CV will dissipate 10% of the output power. Provide enough copper area to keep the source pin temperature below 110° C to provide margin for part to part RDS(ON) variation. Secondary Loop Area To minimize leakage inductance and EMI, the area of the loop connecting the secondary winding, the output diode and the output filter capacitor should be minimized. In addition, sufficient copper area should be provided at the anode and cathode terminal of the diode for heatsinking. A larger area is preferred at the quiet cathode terminal. A large anode area can increase high frequency radiated EMI. Electrostatic Discharge Spark Gap In chargers and adapters ESD discharges may be applied to the output of the supply. In these applications the addition of a spark gap is recommended. A trace is placed along the isolation barrier to form one electrode of a spark gap. The other electrode, on the secondary side, is formed by the output return node. The arrangement directs ESD energy from the secondary to the primary side AC input. A 10 mil gap is placed near the AC input. The gap decouples any noise picked up on the spark gap trace to the AC input. The trace from the AC input to the spark gap electrode should be spaced away from other traces to prevent unwanted arcing occurring and possible circuit damage.
  • 6. Rev. E 09/09 6 LNK623-626 www.powerint.com Figure 5. PCB Layout Example. Figure 6. Schematic Representation of Recommended Layout Without External Bias. Figure 7. Schematic Representation of Recommended Layout With External Bias. + -AC IN PI-5269-122408 Y1- Capacitor (optional) Isolation Barrier Transformer T1 Output Rectifiers Primary Side Secondary Side R1 JP1 J1 C1 R3 R4 C12 R10 D9 C11 C13 D7 C9 R9R8D8 1 6 R7 C8 L3 C10 C2 R2 C3 D1 D3 D5 VR1 D6 C6R6 R5 C5 C4 D4 RV1F1 D2 RT1 L2 L1 J2 Input Filter Capacitor Drain trace area miniminzed Clamp Components Copper area maximized for heatsinking DC Outputs ESD spark gap Bypass Capacitor close to device Feedback Resistors close to device 10 mil gap U1 S FB BP D S S S Output Filter Capacitor PI-5265-110308Kelvin connection at Source pin, no power currents in signal traces Minimize FB pin node area CLAMP D S FB BP B+ PRI RTN Bias currents return to bulk capacitor PI-5266-110308Kelvin connection at Source pin, no power currents in signal traces Bias currents return to bulk capacitor Small FB pin node area Bias resistor CLAMP D S FB BP PRI RTN B+
  • 7. Rev. E 09/09 7 LNK623-626 www.powerint.com Figure 8. Schematic Representation of Electrical Impact of Improper Layout. PI-5267-111008 Bias winding currents flow in signal source traces Voltage drops across trace impedance may cause degraded performance Power currents flow in signal source trace Line surge currents can flow through device Drain trace in close proximity of feedback trace will couple noise into feedback signal B+ PRI RTN CLAMP D S FB BP VS Isource Trace impedance
  • 8. Rev. E 09/09 8 LNK623-626 www.powerint.com Drain Clamp Recommended Clamp Circuits Components R1, R2, C3, VR1 and D5 in figure 4 comprise the clamp. This circuit is preferred when the primary leakage inductance is greater than 125 μH to reduce drain voltage overshoot or ringing present on the feedback winding. For best output regulation, the feedback voltage must settle to within 1% at 2.1 μs from the turn off of the primary MOSFET. This requires careful selection of the clamp circuit components. The voltage of VR1 is selected to be ~20% above the reflected output voltage (VOR ). This is to clip any turn off spike on the drain but avoid conduction during the flyback voltage interval when the output diode is conducting. The value of R1 should be the largest value that results in acceptable settling of the feedback pin voltage and peak drain voltage. Making R1 too large will increase the discharge time of C3 and degrade regulation. Resistor R2 dampens the leakage inductance ring. The value must be large enough to dampen the ring in the required time but must not be too large to cause the drain voltage to exceed 680 V. If the primary leakage inductance is less than 125 μH, VR1 can be eliminated and the value of R1 increased. A value of 470 kΩ with an 820 pF capacitor is a recommended starting point. Verify that the peak drain voltage is less than 680 V under all line and load conditions. Verify the feedback winding settles to an acceptable limit for good line and load regulation. Effect of Fast (500 ns) versus Slow (2 μs) Recovery Diodes in Clamp Circuit on Pulse Grouping and Output Ripple. A slow reverse recovery diode reduces the feedback voltage ringing. The amplitude of ringing with a fast diode represents 8% error in Figure 10. Figure 9. RCD Clamp, Low Power or Low Leakage Inductance Designs. RCD Clamp With Zener Bleed. High Power or High Leakage Inductance Designs. Figure 10. Effect of Clamp Diode on Feedback Pin Settling. Clamp Circuit (top). Feedback Pin Voltage (bottom). CC1 RC1 RC2 DC1 PI-5107-110308 DC2 RC2 RC1 CC1 DC1 PI-5108-110308 CC1 RC1 RC2 DC1 PI-5107-110308 Black Trace: DC1 is a FR107 (fast type, trr = 500 ns) Gray Trace: DC1 is a 1N4007G (standard recovery, trr = 2 us)
  • 9. Rev. E 09/09 9 LNK623-626 www.powerint.com Figure 11. Not Pulse Grouping (<5 Consecutive Switching Cycles). Pulse Grouping (>5 Consecutive Switching Cycles). Top Trace: Drain Waveform (200 V/div) Bottom Trace: Output Ripple Voltage (50 mV/div) Split Screen with Bottom Screen Zoom Top Trace: Drain Waveform (200 V/div) Bottom Trace: Output Ripple Voltage (50 mV/div) Clampless Designs Clampless designs rely solely on the drain node capacitance to limit the leakage inductance induced peak drain-to-source voltage. Therefore the maximum AC input line voltage, the value of VOR , the leakage inductance energy, (a function of leakage inductance and peak primary current), and the primary winding capacitance determine the peak drain voltage. With no signifi- cant dissipative element present, as is the case with an external clamp, the longer duration of the leakage inductance ringing can increase EMI. The following requirements are recommended for a universal input or 230 VAC only Clampless design: 1. Clampless designs should only be used for PO ≤5 W using a VOR of ≤90 V 2. For designs with PO ≤5 W, a two-layer primary must be used to ensure adequate primary intra-winding capacitance in the range of 25 pF to 50 pF. A bias winding must be added to the transformer using a standard recovery rectifier diode (1N4003– 1N4007) to act as a clamp. This bias winding may also be used to externally power the device by connecting a resistor from the bias winding capacitor to the BYPASS pin. This inhibits the internal high-voltage current source, reducing device dissipation and no-load consumption. 3. For designs with PO >5 W, Clampless designs are not practical and an external RCD or Zener clamp should be used. 4. Ensure that worst-case, high line, peak drain voltage is below the BVDSS specification of the internal MOSFET and ideally ≤650 V to allow margin for design variation. VOR (Reflected Output Voltage), is the secondary output plus output diode forward voltage drop that is reflected to the primary via the turns ratio of the transformer during the diode conduction time. The VOR adds to the DC bus voltage and the leakage spike to determine the peak drain voltage. Pulse Grouping Pulse grouping is defined as 6 or more consecutive pulses followed by two or more timing state changes. The effect of pulse grouping is increased output voltage ripple. This is shown on the right of Figure 11 where pulse grouping has caused an increase in the output ripple. To eliminate group pulsing verify that the feedback signal settles within 2.1 μs from the turn off of the internal MOSFET. A Zener diode in the clamp circuit may be needed to achieve the desired settling time. If the settling time is satisfactory, then a RC network across RLOWER (R6) of the feedback resistors is necessary. The value of R (R5 in the Figure 12) should be an order of magnitude greater than RLOWER and selected such that R×C = 32 μs where C is C5 in Figure 12. Quick Design Checklist As with any power supply design, all LinkSwitch-CV designs should be verified on the bench to make sure that component specifications are not exceeded under worst-case conditions. Figure 12. RC Network Across RBOTTOM (R6) to Reduce Pulse Grouping. PI-5268-110608 D S FB BP R3 6.34 k 1% R6 4.02 k 1% R4 6.2 k C4 1 F 50 V C5 680 pF 50 V C6 10 F 50 V R5 47 k 1/8 W U1 LNK626PG LinkSwitch-CV D6 1N4148 5 4 2 Top Trace: Drain Waveform (200 V/div) Bottom Trace: Output Ripple Voltage (50 mV/div) Split Screen with Bottom Screen Zoom Top Trace: Drain Waveform (200 V/div) Bottom Trace: Output Ripple Voltage (50 mV/div)
  • 10. Rev. E 09/09 10 LNK623-626 www.powerint.com The following minimum set of tests is strongly recommended: 1. Maximum drain voltage – Verify that peak VDS does not exceed 680 V at highest input voltage and maximum output power. 2. Maximum drain current – At maximum ambient temperature, maximum input voltage and maximum output load, verify drain current waveforms at start-up for any signs of trans- former saturation and excessive leading edge current spikes. LinkSwitch-CV has a leading edge blanking time of 215 ns to prevent premature termination of the ON-cycle. Verify that the leading edge current spike is below the allowed current limit envelope for the drain current waveform at the end of the 215 ns blanking period. 3. Thermal check – At maximum output power, both minimum and maximum input voltage and maximum ambient tempera- ture; verify that temperature specifications are not exceeded for LinkSwitch-CV, transformer, output diodes and output capacitors. Enough thermal margin should be allowed for the part-to-part variation of the RDS(ON) of LinkSwitch-CV, as specified in the data sheet. It is recommended that the maximum source pin temperature does not exceed 110 °C. Design Tools Up-to-date information on design tools can be found at the Power Integrations web site: www.powerint.com
  • 11. Rev. E 09/09 11 LNK623-626 www.powerint.com Parameter Symbol Conditions SOURCE = 0 V; TJ = -40 to 125 °C (Unless Otherwise Specified) Min Typ Max Units Control Functions Output Frequency fOSC TJ = 25 °C, VFB = VFBth LNK623/6 93 100 106 kHz Frequency Jitter Peak-Peak Jitter Compared to Average Frequency, TJ = 25 °C ±7 % Ratio of Output Frequency at Auto-RST fOSC(AR) TJ = 25 °C Relative to fOSC (See Note 3) 80 % Maximum Duty Cycle DCMAX (Note 2,3) TJ = 25 °C 54 % Feedback Pin Voltage VFBth TJ = 25 °C See Figure 15, CBP = 1 μF LNK623-624P 1.815 1.840 1.865 V LNK623-624D 1.855 1.880 1.905 LNK625P, LNK625D 1.835 1.860 1.885 LNK626P, LNK626D 1.775 1.800 1.825 Feedback Pin Voltage Temperature Coefficient TCVFB -0.01 %/°C Feedback Pin Voltage at Turn-Off Threshold VFB(AR) 1.45 V Power Coefficient I2 f I2 f = I2 LIMIT(TYP) × fOSC(TYP) LNK623/6P TJ = 25 °C 0.9 × I2 f I2 f 1.17 × I2 f A2 Hz I2 f = I2 LIMIT(TYP) × fOSC(TYP) LNK623/6D TJ = 25 °C 0.9 × I2 f I2 f 1.21 × I2 f Absolute Maximum Ratings(1,4) DRAIN Voltage .........................................................-0.3 V to 700 V DRAIN Peak Current: LNK623......................... 400 (600) mA(4) LNK624 ......................... 400 (600) mA(4) LNK625..........................528 (790) mA(4) LNK626........................720 (1080) mA(4) Peak Negative Pulsed DRAIN Current ................... ...... -100 mA(2) Feedback Voltage ........................................................-0.3 V to 9 V Feedback Current ............................................................... 100 mA BYPASS Pin Voltage ..................................... .............-0.3 V to 9 V Storage Temperature ........................................... -65 °C to 150 °C Operating Junction Temperature.........................-40 °C to 150 °C Lead Temperature(3) .................................................................260 °C Notes: 1. All voltages referenced to SOURCE, TA = 25 °C. 2. Duration not to exceed 2 msec. 3. 1/16 in. from case for 5 seconds. 4. The higher peak DRAIN current is allowed while the DRAIN voltage is simultaneously less than 400 V. 5. Maximum ratings specified may be applied, one at a time without causing permanent damage to the product. Exposure to Absolute Maximum ratings for extended periods of time may affect product reliability. Thermal Resistance Thermal Resistance: P Package: (θJA ) ....................................70 °C/W(2) ; 60 °C/W(3) (θJC )(1) ............................................... .........11 °C/W D Package: (θJA .....................................100 °C/W(2) ; 80 °C/W(3) (θJC )(1) .......................... ...........................30 °C/W Notes: 1. Measured on pin 8 (SOURCE) close to plastic interface. 2. Soldered to 0.36 sq. in. (232 mm2 ), 2 oz. (610 g/m2 ) copper clad. 3. Soldered to 1 sq. in. (645 mm2 ), 2 oz. (610 g/m2 ) copper clad.
  • 12. Rev. E 09/09 12 LNK623-626 www.powerint.com Parameter Symbol Conditions SOURCE = 0 V; TJ = -40 to 125 °C (Unless Otherwise Specified) Min Typ Max Units Control Functions (cont.) Minimum Switch “On”-Time tON(min) (See Note 3) 700 ns Feedback Pin Sampling Delay tFB (See Figure 19) 2.35 2.55 2.75 μs DRAIN Supply Current IS1 FB Voltage > VFBth 280 330 μA IS2 FB Voltage = VFBth -0.1, Switch ON-Time = tON (MOSFET Switching at fOSC ) LNK623/4 440 520 LNK625 480 560 LNK626 520 600 BYPASS Pin Charge Current ICH1 VBP = 0 V LNK623/4 -5.0 -3.4 -1.8 mA LNK625/6 -7.0 -4.5 -2.0 ICH2 VBP = 4 V LNK623/4 -4.0 -2.3 -1.0 LNK625/6 -5.6 -3.2 -1.4 BYPASS Pin Voltage VBP 5.65 6.00 6.25 V BYPASS Pin Voltage Hysteresis VBPH 0.70 1.00 1.20 V BYPASS Pin Shunt Voltage VSHUNT 6.2 6.5 6.8 V Circuit Protection Current Limit ILIMIT LNK623 di/dt = 50 mA/μs , TJ = 25 °C 196 210 225 mA LNK624 di/dt = 60 mA/μs , TJ = 25 °C 233 250 268 LNK625 di/dt = 80 mA/μs , TJ = 25 °C 307 330 353 LNK626 di/dt = 110 mA/μs , TJ = 25 °C 419 450 482 Leading Edge Blanking Time tLEB TJ = 25 °C (See Note 3) 170 215 ns Thermal Shutdown Temperature TSD 135 142 150 °C Thermal Shutdown Hysteresis TSDH 60 °C
  • 13. Rev. E 09/09 13 LNK623-626 www.powerint.com Parameter Symbol Conditions SOURCE = 0 V; TJ = -40 to 125 °C (Unless Otherwise Specified) Min Typ Max Units Output ON-State Resistance RDS(ON) LNK623 ID = 50 mA TJ = 25 °C 24 28 Ω TJ = 100 °C 36 42 LNK624 ID = 50 mA TJ = 25 °C 24 28 TJ = 100 °C 36 42 LNK625 ID = 62 mA TJ = 25 °C 16 19 TJ = 100 °C 24 28 LNK626 ID = 82 mA TJ = 25 °C 9.6 11 TJ = 100 °C 14 17 OFF-State Leakage IDSS1 VDS = 560 V (See Figure 20) TJ = 125 °C (See Note 1) 50 μA IDSS2 VDS = 375 V (See Figure 20) TJ = 50 °C 15 Breakdown Voltage BVDSS TJ = 25 °C (See Figure 20) 700 V DRAIN Supply Voltage 50 V Auto-Restart ON-Time tAR-ON VFB = 0 (See Note 3) 200 ms Auto-Restart OFF-Time tAR-OFF 2.5 s Open-Loop FB Pin Current Threshold IOL (See Note 3) -120 μA Open-Loop ON-Time (See Note 3) 90 μs NOTES: 1. IDSS1 is the worst case OFF state leakage specification at 80% of BVDSS and maximum operating junction temperature. IDSS2 is a typical specification under worst case application conditions (rectified 265 VAC) for no-load consumption calculations. 2. When the duty cycle exceeds DCMAX the LinkSwitch-CV operates in on-time extension mode. 3. This parameter is derived from characterization.
  • 14. Rev. E 09/09 14 LNK623-626 www.powerint.com 1.200 0.600 0.800 1.000 0.200 0.400 0.000 -40 -15 10 35 60 85 110 135 Temperature (°C) Frequency (Normalizedto25°C) PI-5086-041008 1.200 0.600 0.800 1.000 0.200 0.400 0.000 -40 -15 10 35 60 85 110 135 Temperature (°C) FeedbackVoltage (Normalizedto25°C) PI-5089-040508 Figure 13. Output Frequency vs, Temperature. Figure 14. Feedback Voltage vs, Temperature. Typical Performance Characteristics Figure 15. Breakdown vs. Temperature. 1.1 1.0 0.9 -50 -25 0 25 50 75 100 125 150 Junction Temperature (°C) BreakdownVoltage (Normalizedto25°C) PI-2213-012301 DRAIN Voltage (V) DrainCurrent(mA) 300 250 200 100 50 150 0 0 2 4 6 8 10 TCASE=25 °C TCASE=100 °C PI-5211-080708 LNK623 1.0 LNK624 1.0 LNK625 1.5 LNK626 2.5 Scaling Factors: Drain Voltage (V) DrainCapacitance(pF) PI-5201-071708 0 100 200 300 400 500 600 1 10 100 1000 LNK623 1.0 LNK624 1.0 LNK625 1.5 LNK626 2.5 Scaling Factors: 50 30 40 10 20 0 0 200 400 600 DRAIN Voltage (V) Power(mW) PI-5212-080708 LNK623 1.0 LNK624 1.0 LNK625 1.5 LNK626 2.5 Scaling Factors: Figure 16. Output Characteristic. Figure 17. COSS vs. Drain Voltage. Figure 18. Drain Capacitance Power.
  • 15. Rev. E 09/09 15 LNK623-626 www.powerint.com Figure 19. Test Set-up for Feedback Pin Measurements. PI-5202-073108 6.2 V 500 1) Raise VBP voltage from 0 V to 6.2 V, down to 4.5 V, up to 6.2 V 2) Raise VIN until cycle skipping occurs at VOUT to measure VFBth 3) Apply 1.6 V at VIN and measure tFB delay from start of cycle falling edge to the next falling edge S D S S FB S 10 F BP + 2 V +VIN + VOUT LinkSwitch-CV Figure 20. Test Set-up for Leakage and Breakdown Tests. PI-5203-071408 16 V To measure BVDSS , IDSS1 , and IDSS2 follow these steps: 1) Close S1, open S2 2) Power-up VIN source (16 V) 3) Open S1, close S2 4) Measure I/V characteristics of Drain pin using the curve tracer S D S S FB S .1 F 1 F BP VIN LinkSwitch-CV 5 F 50 k + Curve Tracer S1 S24 k 10 k
  • 16. Rev. E 09/09 16 LNK623-626 www.powerint.com Notes: 1. Package dimensions conform to JEDEC specification MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP) package with .300 inch row spacing. 2. Controlling dimensions are inches. Millimeter sizes are shown in parentheses. 3. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side. 4. Pin locations start with Pin 1, and continue counter-clock- wise to Pin 8 when viewed from the top. The notch and/or dimple are aids in locating Pin 1. Pin 3 is omitted. 5. Minimum metal to metal spacing at the package body for the omitted lead location is .137 inch (3.48 mm). 6. Lead width measured at package body. 7. Lead spacing measured with the leads constrained to be perpendicular to plane T. .008 (.20) .015 (.38) .300 (7.62) BSC (NOTE 7) .300 (7.62) .390 (9.91) .367 (9.32) .387 (9.83) .240 (6.10) .260 (6.60) .125 (3.18) .145 (3.68) .057 (1.45) .068 (1.73) .120 (3.05) .140 (3.56) .015 (.38) MINIMUM .048 (1.22) .053 (1.35) .100 (2.54) BSC .014 (.36) .022 (.56) -E- Pin 1 SEATING PLANE -D- -T- P08C DIP-8C (P Package) PI-3933-101507 D S .004 (.10)⊕ T E D S .010 (.25) M⊕ (NOTE 6) .137 (3.48) MINIMUM
  • 17. Rev. E 09/09 17 LNK623-626 www.powerint.com Part Ordering Information • LinkSwitch Product Family • CV Series Number • Package Identifier P Plastic DIP D Plastic SO-8 • Package Material G GREEN: Halogen Free and RoHS Compliant • Tape & Reel and Other Options Blank Standard Configurations TL Tape & Reel, 2.5 k pcs for D Package. Not available for P Package.LNK 625 D G - TL PI-4526-040207 D07C SO-8C 3.90 (0.154) BSC Notes: 1. JEDEC reference: MS-012. 2. Package outline exclusive of mold flash and metal burr. 3. Package outline inclusive of plating thickness. 4. Datums A and B to be determined at datum plane H. 5. Controlling dimensions are in millimeters. Inch dimensions are shown in parenthesis. Angles in degrees. 0.20 (0.008) C 2X 1 4 58 2 6.00 (0.236) BSC D 4A 4.90 (0.193) BSC 2 0.10 (0.004) C 2X D 0.10 (0.004) C 2XA-B 1.27 (0.050) BSC 7X 0.31 - 0.51 (0.012 - 0.020) 0.25 (0.010) M C A-B D 0.25 (0.010) 0.10 (0.004) (0.049 - 0.065) 1.25 - 1.65 1.75 (0.069) 1.35 (0.053) 0.10 (0.004) C 7X C H o 1.27 (0.050) 0.40 (0.016) GAUGE PLANE 0 - 8 1.04 (0.041) REF 0.25 (0.010) BSC SEATING PLANE 0.25 (0.010) 0.17 (0.007) DETAIL A DETAIL A C SEATING PLANE Pin 1 ID B4 + + + 4.90 (0.193) 1.27 (0.050) 0.60 (0.024) 2.00 (0.079) Reference Solder Pad Dimensions +
  • 18. For the latest updates, visit our website: www.powerint.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS. Patent Information The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm. Life Support Policy POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein: 1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in significant injury or death to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, EcoSmart, Clampless, E-Shield, Filterfuse, StakFET, PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies. ©2008, Power Integrations, Inc. Power Integrations Worldwide Sales Support Locations World Headquarters 5245 Hellyer Avenue San Jose, CA 95138, USA. Main: +1-408-414-9200 Customer Service: Phone: +1-408-414-9665 Fax: +1-408-414-9765 e-mail: usasales@powerint.com China (Shanghai) Room 1601/1610, Tower 1 Kerry Everbright City No. 218 Tianmu Road West Shanghai, P.R.C. 200070 Phone: +86-21-6354-6323 Fax: +86-21-6354-6325 e-mail: chinasales@powerint.com China (Shenzhen) Rm A, B & C 4th Floor, Block C, Electronics Science and Technology Bldg., 2070 Shennan Zhong Rd, Shenzhen, Guangdong, China, 518031 Phone: +86-755-8379-3243 Fax: +86-755-8379-5828 e-mail: chinasales@powerint.com Germany Rueckertstrasse 3 D-80336, Munich Germany Phone: +49-89-5527-3910 Fax: +49-89-5527-3920 e-mail: eurosales@powerint.com India #1, 14th Main Road Vasanthanagar Bangalore-560052 India Phone: +91-80-4113-8020 Fax: +91-80-4113-8023 e-mail: indiasales@powerint.com Italy Via De Amicis 2 20091 Bresso MI Italy Phone: +39-028-928-6000 Fax: +39-028-928-6009 e-mail: eurosales@powerint.com Japan Kosei Dai-3 Bldg. 2-12-11, Shin-Yokohama, Kohoku-ku Yokohama-shi Kanagwan 222-0033 Japan Phone: +81-45-471-1021 Fax: +81-45-471-3717 e-mail: japansales@powerint.com Korea RM 602, 6FL Korea City Air Terminal B/D, 159-6 Samsung-Dong, Kangnam-Gu, Seoul, 135-728, Korea Phone: +82-2-2016-6610 Fax: +82-2-2016-6630 e-mail: koreasales@powerint.com Singapore 51 Newton Road #15-08/10 Goldhill Plaza Singapore, 308900 Phone: +65-6358-2160 Fax: +65-6358-2015 e-mail: singaporesales@powerint.com Taiwan 5F, No. 318, Nei Hu Rd., Sec. 1 Nei Hu Dist. Taipei, Taiwan 114, R.O.C. Phone: +886-2-2659-4570 Fax: +886-2-2659-4550 e-mail: taiwansales@powerint.com Europe HQ 1st Floor, St. James’s House East Street, Farnham Surrey GU9 7TJ United Kingdom Phone: +44 (0) 1252-730-141 Fax: +44 (0) 1252-727-689 e-mail: eurosales@powerint.com Applications Hotline World Wide +1-408-414-9660 Applications Fax World Wide +1-408-414-9760 Revision Notes Date B Release data sheet 11/08 C Correction made to Figure 5 12/08 D Introduced Max current limit when V DRAIN is below 400 V 07/09 E Introduced LNK626DG 09/09