Corrosion is a natural process, which converts a refined metal to a more chemically-stable form, such as its oxide, hydroxide, or sulfide. It is the gradual destruction of materials (usually metals) by chemical and/or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and stopping corrosion.
3. INTRODUCTION :
• The word ' corrosion ' is as old as the earth itself
• Corrosion is the damage, of materials as result of reaction with its
environment
• Corrosion is a natural process of destruction , can be prevented or at
least controlled
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4. CORROSION
corrosion affect :
• Quality of daily lives.
• Technical of progress.
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Consequences of corrosion :
Plant shutdown .
Loss of product .
Loss of efficiency .
Contamination .
Nuclear hazards.
5. CORROSION IS A POTENT FORCE WHICH DESTROYS ECONOMY,
DEPLETES RESOURCES AND CAUSES COSTLY AND UNTIMELY FAILURES OF
PLANTS, EQUIPMENT AND COMPONENTS.
Contributors Corrosion Studies
Petroleum Chemical and petrochemical
construction power generation
Public utility manufacturing
Metal indusrial
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Examples cost
Petroleum $4.1 b
Chemical and
petrochemical
$2.5 b
construction $1.8 b
power
generation
$1.25 b
Public utility $560 m
manufacturing $150m
Metal industrial $110m
2010
Corrosion
6. WHY METALS CORRODE
1-Metal tend to corrode in order to retain their
natural form (ore)
Metals are usually extracted amd purified from their
ores via high energy input processes
8. UNIFORM CORROSION
The most common form of corrosion. Found in ferrous metals that are
unprotected by a surface coating corrosion preventive compound.
Corrosion is in the form of a uniform layer of “rust” on the surface where
the metal becomes thinner and will eventually fail.
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9. GALVANIC CORROSION
Galvanic corrosion occurs when two different metals have physical or
electrical contact with each other and are immersed in a common electrolyte,
or when the same metal is exposed to electrolyte with different
concentrations.
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10. FRETTING CORROSION
• Defined as metal deterioration caused by repetitive slip or movement at the
point where two surfaces come in to contact and move against each other.
The two surfaces were not intended to move in that fashion.
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11. CREVICE CORROSION
is a localized form of corrosion occurring in confined spaces
(crevices), to which the access of the working fluid from the
environment is limited. Formation of a differential aeration cell
leads to corrosion inside the crevices
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12. PREVENT CORROSION
• The selection of appropriate materials.
• The design of the product.
• Protective methods (Coatings, anodes, etc.)
• Correct installation and maintenance.
• Research, development and testing.
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