Manufacturing Operations Management. Manufacturing Execution Systems. Different names but the same bottom line: integrating our business systems with our shop floor. Why do these projects often fail and how can an ISA-95 standard help you resolve this? Movilitas can provide you with the tools to overcome failure. With Verifier Suite we deliver shop floor integration and packaging line integration. We also provide you with end-to-end traceability of your products, not only during manufacturing, but also traceability intelligence, which brings added insights into your data. So what is this standard we base ourselves on? It’s called the ISA-95 Standard, a 95th standard of the International Society of Automation. This is also a European standard, known as an IEC standard. But above all, it is a universal standard, enabling everybody to speak the same language, and allowing you to structure the information flow between your production management and other systems. More importantly it allows you to structure activities on a production management level. A Veri95 framework is entirely based on the ISA-95 standard. It provides a series of models in an object-oriented operational information store. It is a certified product for SAP MII and the web-based model viewer allows the application engineer or solution architect to really see what is going on by normalizing data. So what are these models? There are resource models that capture all the people, equipment and materials flowing through your plant. There are more complex information models. The definition model defines how something is done; the capability model, what you capable of doing based on the resources available; the schedule model, what you want to do; and the performance model, how well you did it. *** If you’d like to learn more about these principles and how you can build a lean manufacturing framework, we are delighted to offer you a free eBook written by Johannes Cottyn, who used our software to prove the principles he explains in this book. You can now download it now from our website: http://bit.ly/leanmanubook After reading the book, we’d be delighted to hear from you! Feel free to give us a call, to discuss the book and your particular needs. You can also send us an email at manufacturing@movilitas.com. Happy reading and we hope to hear from you soon. Thank you.

1. WHY
MANUFACTURING
PROJECTS
FAIL
and how the “ISA-95” standard solves this REASONS

2. REASON 1
MANUFACTURING
PROJECTS
FACE A HUGE
COMPLEXITY
due to the web of different
technical components they talk to.

3. REASON 2
THERE IS A LACK
OF A COMMON
TECHNICAL LANGUAGE
ACROSS PLANTS
Each developer reinvents his own
normalized data model before
he starts developing his manufacturing
business application.

4. REASON 3
SILOED
DEVELOPMENT
APPROACH
The data model is often the result
of a business requirement rather than
the opposite.
ERROR ERROR

5. REASON 4
LOCAL (PLANT)-LEVEL PROJECT DEPLOYMENT
VS. CENTRAL CORPORATE PROJECT GUIDANCE
Difficulties in getting visibility in local (plant)
business specificities.
VS.

6. REASON 5
WHITE COLLAR PROJECT
IN BLUE COLLAR
ENVIRONMENT
A cultural hurdle to overcome

7. REASON 6
SCOPE
CREEP
How to manage and prioritize
expectations on project deliverables
in a reasonable timeline.

8. REASON 7
HIGH EXPECTATIONS VS.
REALISTIC EXPECTATIONS WITHIN A
FEASIBLE TIMELINE
High
TIMELINE
Realistic

9. REASON 8
STANDARD MES* PACKAGES, MOSTLY
MATCH ONLY PART
OF THE SPECIFIC NEEDS OF YOUR
PRODUCTION ENVIRONMENT.
Additional developments of business
functionalities are cumbersome, expensive
and require often a rare skill set.
*Manufacturing Execution Systems

10. REASON 9
THE PROJECT
USUALLY CONTINUES
AFTER THE GO-LIVE
It is difficult to draw a clear end to most MES
projects.
END?

11. REASON 10
LACK OF CLEAR
BUSINESS DRIVERS
FOR MES AND
MOM PROJECTS
Manufacturing projects are mostly seen
as a hassle and a cost driven project
without a clearly upfront value for
the return on investment.

12. WOULDN’T IT
BE GREAT TO …

13. WOULDN’T IT
BE GREAT TO …
Speak one universal data language ?

14. WOULDN’T IT
BE GREAT TO …
Speak one universal data language ?
Simplify the data communication within this web of components?

15. WOULDN’T IT
BE GREAT TO …
Speak one universal data language ?
Simplify the data communication within this web of components?
Have one common understanding of your data model
across all your production facilities?

16. Use one global approach
to the multi-faceted
MOM & MES projects

17. Use one global approach
to the multi-faceted
MOM & MES projects
Bridge the gap
between
the top floor and
the production floor

18. Use one global approach
to the multi-faceted
MOM & MES projects
Bridge the gap
between
the top floor and
the production floor
Manage Scope Creep
& expectations
through fast,
understandable
& agile project
iterations

19. Use one global approach
to the multi-faceted
MOM & MES projects
Bridge the gap
between
the top floor and
the production floor
Manage Scope Creep
& expectations
through fast,
understandable
& agile project
iterations
Find a 100% tailored
fit to your specific
needs
but based on a
universal standard

20. Use one global approach
to the multi-faceted
MOM & MES projects
Bridge the gap
between
the top floor and
the production floor
Manage Scope Creep
& expectations
through fast,
understandable
& agile project
iterations
Have clear project
cut-off on a project
thanks to
commonly agreed and
understood scope
Find a 100% tailored
fit to your specific
needs
but based on a
universal standard

21. BUILD YOUR BUSINESS CASE AROUND
KEY BUSINESS DRIVERS SUCH AS:
1. Efficient utilization of assets & resources
2. Increased quality execution control through closed loop
(from supplier to customer)
3. Shorter turnaround for new recipes or new product introduction

22. BUILD YOUR BUSINESS CASE AROUND
KEY BUSINESS DRIVERS SUCH AS:
4. Faster management decisions through Real-Time visibility
5. Better inventory control
6. Lowered TCO through Standard and single IT platform
7. Decreased dependency of too few people in disparate system environment

24. SHOP FLOOR & PACKAGING INTEGRATION
END-TO-END TRACEABILITY
MANUFACTURING & TRACEABILITY INTELLIGENCE

25. WHAT IS
ISA-95?
International standard (ANSI. IEC)
Universal language
Structuring information flow between production
management and other systems
Structuring activities at production management
level

26. VERI95
IS BASED ON
ISA-95
Object oriented
Operational Information
Store based on ISA-95 (IEC 62264)
Certified for SAP MII
Web based model viewer

27. www.movilitas.com @fightthefake
+32 2 254 02 51
manufacturing@movilitas.com
@marcblek
SAP Certified
Available from the SAP Store
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bit.ly/leanmanubook