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Tribo-Systems Introduction
The slides are available at my profile page in
F. Xavier Borras
16th May 2016
Tribological System
• What is the Coefficient of Friction of Stainless
Steel?
– The question makes no sense since friction is a
system variable. Friction is not a material
propriety.
– The whole tribological system needs to be
approached to address friction, wear or lubricity.
• How to define a tribology system? Which
variables are involved?
2
F. Xavier Borras
Tribological System
3
F. Xavier Borras
B) Interacting Components
a. Geometry
b. Material proprieties
c. Dependencies
d. Surface roughness
e. Surface hardness
C) Lubricant
a. Material proprieties
b. Dependencies
c. Availability
d. Debris and contaminants
A) Mechanism
a. Relative motion
b. Relative velocity
c. Load
d. Environment
Tribological System
4
F. Xavier Borras
Tribology generally works on
the µm and MPa range.
It is advisable to start with a
kinematic and loading analysis
of the mechanism .
Tribological System
5
F. Xavier Borras
A material can perform in an
absolutely different way when
running under different operating
conditions. Thoroughly defining the
operating range for the application is
a must.
Tribological System
6
F. Xavier Borras
The viscosity of a lubricant
highly decreases with
temperature. Over speeding a
mechanism, for example, can
cause the thinning of the oil
layer leading to the destruction
of the components.
Tribological System
7
F. Xavier Borras
Static Seal
8
F. Xavier Borras
Components geometry
Material Proprieties
- Housing
- Static seal
- Lubricant
- Sealed gases
Pressure difference Pa-Pb
Operating temperatures Ta , Tb , Tr , Ts
Surface Roughness Ss , Sr , Sh
Journal Bearing
9
F. Xavier Borras
Shaft Rotational Speed v
Hydrostatic pressure Pa
Shaft-bush clearance ε
Operating temperatures Ta , Th , Ts
Shaft load Fshaft
Surface roughness Ss , Sh
Contaminants/Debris
Components geometry
Material Proprieties
- Shaft
- Housing
- Lubricant
Thrust Bearing
10
F. Xavier Borras
Shaft Rotational Speed n
Shaft load Fshaft
Number of pads
Pivot point/line/springs location
Hydrostatic pressure Pa
Operating temperatures Ta, Tb , Th , Ts
Surface roughness Ss , Sr , Sh
Contaminants/Debris
Components geometry
Material Proprieties
- Collar
- Pad
- Babbitt
- Pad support
- Lubricant
Piston Rings
11
F. Xavier Borras
Piston stroke
Number of piston rings
Reciprocating speed v
Pressure difference Pa-Pb
Shaft clearance ε
Operating temperatures Ta, Tb, Th, Ts
Rings energizers Fspring
Surface Roughness Ss, Sr, Sh
Contaminants/Debris
Components geometry
Material Proprieties
- Piston head
- Piston rings
- Piston rings energizers
- Cylinder
- Lubricant
Rotary Lip Seal
12
F. Xavier Borras
Rotary peripheral speed nDπ/60
Pressure difference Pa-Pb
Garter spring force Fspring
Shaft eccentricity ε
Operating temperatures Ta , Tb , Th , Ts
Surface Roughness Ss , Sr , Sh
Contaminants/Debris
Components geometry
Material Proprieties
- Shaft
- Seal
- Reinforcement
- Garter spring
- Housing
- Lubricant
Ball Bearing
13
F. Xavier Borras
Shaft Rotational Speed v
Hydrostatic pressure Pa
Shaft-bush clearance ε
Shaft load Fshaft
Operating temperatures Ta , Th , Ts, Tb
Surface roughness Ss , Sr , Sh , Sb
Contaminants/Debris
Components geometry
Material Proprieties
- Shaft
- Bush
- Housing
- Lubricant
Cam Follower
14
F. Xavier Borras
Rotary peripheral speed
Spring force Fspring
Cam-Follower profile ε
Hydrostatic pressure Pa
Operating temperatures Ta , Th , Ts
Surface Roughness Ss , Sh
Contaminants/Debris
Components geometry
Material Proprieties
- Follower
- Cam shaft
- Lubricant
- Housing
Reciprocating Shaft Seal
15
F. Xavier Borras
Components geometry
Material Proprieties
- Housing
- Shaft
- Lubricant
Piston stroke
Reciprocating speed v
Pressure difference Pa-Pb
Spring force Fspring
Shaft clearance ε
Operating temperatures Ta , Tb , Th , Ts
Surface Roughness Ss , Sr , Sh
Conclusions
• System variables such as friction, wear and lubricity
need the study of the whole tribo-system for its
correct assessment.
• There is a high dependency between the material
proprieties and the running conditions which
generally does not allow to independently study
particular aspects of the tribo-system.
• Novel measurement techniques and computational
models are nowadays developed allowing to predict
the overall performance.
16
F. Xavier Borras
Tribo-Systems Introduction

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Tribo-Systems Introduction

  • 1. Tribo-Systems Introduction The slides are available at my profile page in F. Xavier Borras 16th May 2016
  • 2. Tribological System • What is the Coefficient of Friction of Stainless Steel? – The question makes no sense since friction is a system variable. Friction is not a material propriety. – The whole tribological system needs to be approached to address friction, wear or lubricity. • How to define a tribology system? Which variables are involved? 2 F. Xavier Borras
  • 3. Tribological System 3 F. Xavier Borras B) Interacting Components a. Geometry b. Material proprieties c. Dependencies d. Surface roughness e. Surface hardness C) Lubricant a. Material proprieties b. Dependencies c. Availability d. Debris and contaminants A) Mechanism a. Relative motion b. Relative velocity c. Load d. Environment
  • 4. Tribological System 4 F. Xavier Borras Tribology generally works on the µm and MPa range. It is advisable to start with a kinematic and loading analysis of the mechanism .
  • 5. Tribological System 5 F. Xavier Borras A material can perform in an absolutely different way when running under different operating conditions. Thoroughly defining the operating range for the application is a must.
  • 6. Tribological System 6 F. Xavier Borras The viscosity of a lubricant highly decreases with temperature. Over speeding a mechanism, for example, can cause the thinning of the oil layer leading to the destruction of the components.
  • 8. Static Seal 8 F. Xavier Borras Components geometry Material Proprieties - Housing - Static seal - Lubricant - Sealed gases Pressure difference Pa-Pb Operating temperatures Ta , Tb , Tr , Ts Surface Roughness Ss , Sr , Sh
  • 9. Journal Bearing 9 F. Xavier Borras Shaft Rotational Speed v Hydrostatic pressure Pa Shaft-bush clearance ε Operating temperatures Ta , Th , Ts Shaft load Fshaft Surface roughness Ss , Sh Contaminants/Debris Components geometry Material Proprieties - Shaft - Housing - Lubricant
  • 10. Thrust Bearing 10 F. Xavier Borras Shaft Rotational Speed n Shaft load Fshaft Number of pads Pivot point/line/springs location Hydrostatic pressure Pa Operating temperatures Ta, Tb , Th , Ts Surface roughness Ss , Sr , Sh Contaminants/Debris Components geometry Material Proprieties - Collar - Pad - Babbitt - Pad support - Lubricant
  • 11. Piston Rings 11 F. Xavier Borras Piston stroke Number of piston rings Reciprocating speed v Pressure difference Pa-Pb Shaft clearance ε Operating temperatures Ta, Tb, Th, Ts Rings energizers Fspring Surface Roughness Ss, Sr, Sh Contaminants/Debris Components geometry Material Proprieties - Piston head - Piston rings - Piston rings energizers - Cylinder - Lubricant
  • 12. Rotary Lip Seal 12 F. Xavier Borras Rotary peripheral speed nDπ/60 Pressure difference Pa-Pb Garter spring force Fspring Shaft eccentricity ε Operating temperatures Ta , Tb , Th , Ts Surface Roughness Ss , Sr , Sh Contaminants/Debris Components geometry Material Proprieties - Shaft - Seal - Reinforcement - Garter spring - Housing - Lubricant
  • 13. Ball Bearing 13 F. Xavier Borras Shaft Rotational Speed v Hydrostatic pressure Pa Shaft-bush clearance ε Shaft load Fshaft Operating temperatures Ta , Th , Ts, Tb Surface roughness Ss , Sr , Sh , Sb Contaminants/Debris Components geometry Material Proprieties - Shaft - Bush - Housing - Lubricant
  • 14. Cam Follower 14 F. Xavier Borras Rotary peripheral speed Spring force Fspring Cam-Follower profile ε Hydrostatic pressure Pa Operating temperatures Ta , Th , Ts Surface Roughness Ss , Sh Contaminants/Debris Components geometry Material Proprieties - Follower - Cam shaft - Lubricant - Housing
  • 15. Reciprocating Shaft Seal 15 F. Xavier Borras Components geometry Material Proprieties - Housing - Shaft - Lubricant Piston stroke Reciprocating speed v Pressure difference Pa-Pb Spring force Fspring Shaft clearance ε Operating temperatures Ta , Tb , Th , Ts Surface Roughness Ss , Sr , Sh
  • 16. Conclusions • System variables such as friction, wear and lubricity need the study of the whole tribo-system for its correct assessment. • There is a high dependency between the material proprieties and the running conditions which generally does not allow to independently study particular aspects of the tribo-system. • Novel measurement techniques and computational models are nowadays developed allowing to predict the overall performance. 16 F. Xavier Borras