1. Ekansh Singhal
Contact No.: +91-9958506820
E-Mail: ekansh.singhal46@gmail.com
Topursueacareerinanesteemedorganizationholdingaresponsiblepositionwhichwouldenhancemyskillstoworkinacompetitive
environmentandservetheorganization
PROFILE SUMMARY
• Total Experience of 2.11 years the consumer electronic industry working as Production Engineer.
• Having 1.9 years of experience harness & power cord production with UKB Electronics Pvt. Ltd., Pune
as Production Engg.
• Presently associated with Lava International Ltd. Noida as a Production Sr. Engg. From May’2015.
• Expertise in handling the complete operations in production, resource utilization & manpower
management.
• Demonstrated excellence in planning, executing, managing and spearheading engineering activities.
• A strategist with expertise in planning and executing projects with a flair for adopting modern
methodologies in compliance with quality standards.
• Sound knowledge of Fixed Tact Time Implementation, Line design & layout modification, structure &
line design for power cord & harness manufacturing.
• An effective communicator with good analytical, interpersonal and organizational skills.
AREAS OF EXPERTISE
~Manpower Management
~Production Planning& Ccontrol
~Capacity Planning
~Inventory Management
~Quality Assurance
~Productivity Improvement
~5S Management
~IS694&1293
Define roles & responsibilities of employees, Work Out manpower
requirement according to customer requirement, Organize available
Manpower in a systematic manner, Provide sufficient training &
technical support to utilize their skill, Manpower Multiskilling training activity planning.
Work out daily production requirement, Prepare daily production plan. Ensure availability of manpower, raw
material, M/C, tooling & equipment to fulfill daily production plan. Hourly production follow up to monitoring
Plan Vs actual.
Work out each machine capacity, Prepare machine loading plan for proper utilization of machine; define set up
time, cleaning time etc.
Ensure minimum inventory on the shop floor, no mix-up material on the shop floor & workplace. Always
focusing on raw material storage & smooth material flow. Kanban implementation for single piece material
flow, Implement JIT system for production.
2. • Kaizen & Innovation –Motivate employees to implement Kaizen & Innovation on the shop floor, Guide
them for implementation & provide all kind of support for effective implementation.
• Productivity improvement achieved through comfortable Line Balancing. Identifies root causes of losses
by Time study, method study, motion study. Define Tack time for each line, Prepare work distribution
chart to balance all work station. Improve working method to avoid losses & down time.
• 5 S management –Provide training for 5 S management, prepare 5S check sheet for each process,
Taking 5S audit to analyze actual condition.
• Quality Management – Ensure production happening according to quality norms & customer
requirements. Ensure all documents, check sheets, skill matrix, and drawings etc available on the line.
All work instructions Defect matrix, acceptance criteria etc available on the work place. Reducing all
problems through applying 7 QC tools.
• IS 694/1293 – Good knowledge about IS 694(IS 8130, IS 5831) & IS 1293 etc.
• Leadership Quality & Communication -Having ability to lead production team successfully, motivate
them to achieving desired goals, ability to Delegating responsibilities, always Demand result, Good
decision making & disciplined work. Good communication & analytical approach with team & superiors.
WORK EXPERIENCE
May’15-Till Date Lava International Ltd., Noida as Sr. Engg. Production
Role:
• Working as Sr. Engg. Production in Assembly - Mobile department, controlling all the production actives. And
achieving the highest production and continue to do the same.
• Leading a team of 200 People.
• Line process study & improvement.
• Strategies to increase the line output.
• Responsible for corrective action & preventive action.
• Removing non value added processes & process improvements.
• Responsible for inventory control of all the material.
• Monitoring the production records like hourly production, line output sheet, line setup check sheet & daily
rejection data.
• Responsible for line rejection, customer complaints and take effective countermeasure.
• Manpower handling in the shop floor & training to all sub co-ordinates for meet production targets.
• Responsible for Daily target achievement.
• Identifying and implementing strategies for building team effectiveness by promoting a spirit of co-operation
between team members.
• Make skill matrix chart for all employees according to their capabilities.
• Skill training & time-to-time socialization activities in the organization.
• Working knowledge of 5S, 3R, SAP.
• Line balancing with the help of TACT TIME
3. • Checking to cycle time & tact time for new model
Highlights:
Increase productivity ( Sets/Persons) : 1440
Multi Skilling 0%8%
Complete soldering O/Ps Requirement 160240 for feature phone line by leading Training Team Parallelism with
production.
Starts awards Scheme to motivate soldering O/p with help of management.
Got super star award (2 times) for highest production in Shift.
Got Team awards (2 times) for my team for best productivity, Best SSI & 0 Lot rejection in OQA.
MR for ISO implementation from Production Department.
July’13-May’15 UKB Electronics Pvt. Ltd., Pune as Production Engg.
Role:
Working as a Production Engineer in Assembly Department, Manage 150 Employees in the Assembly shop including
line leaders & associates.
Responsible for Production planning, Manpower planning , Interacting with operators for solving problems & there
motivation, Production report preparation, Send Daily production incidence report, Weekly production Vs rejection
discussion with supervisors, Calculate Efficiency & OEE. Weekly down time discussion with supervisors and
concerned dept. Raw material planning, Kaizen training & coaching, planning for new production
facilities/equipment’s, interacting with vendors, interacting with customers.
Responsible for daily production targets & delivery, Manage all production activities in the Production Department
like - Coordinating with supporting departments, Conducting trials of new products, Monitor the Performance of
Production department, To ensure production activities in the shop as per prescribed standards & established
quality norms. To improve and sustain efficiency & productivity of employees by Team building and employee
motivation.
Ensure single piece material flow is happening everywhere.
To ensure reduction in rework and rejection, safety and discipline in the section. To identify and monitor
implementation of new systems and technologies for continuous improvement
Responsible for 4M management, productivity improvement, proper utilization of all resources & reducing
rejection. On time Delivery & Product Quality as per customer requirement.
Highlights:
Increase Productivity ( Sets / Man-Hr ) : 60 121
Multi Skilling 5% 38%
Attrition Reduction 35% 7%
Cell Line Concept Implementation for LVHM Products.
Started Employee Engagement Innovation Scheme Through Suggestion Scheme.
Got an Award of “Highest Innovative Shift”.
Lead Trainer of West Reduction & 12 Principle Motion Economy.
GROWTH PATH:
4. July’13-Apr’14 Trainee Engineer
Apr’14-May’15 Engineer
May’15-Till Date Sr. Engineer
EDUCATION
2013 B.Tech (Electronics & Comm. Engg.) from Graphic Era University Dehradoon
(Uttrakhand) (2013) with 69%
2009 XIIth Sarasvati Vidhya Mandir Muzaffarnagar U.P Board with 67.6%
2007 Xth Janta Inter College Muzaffarnagar U.P Board with 67.5%.
IT SKILLS
• Well versed with MS Office and Internet Applications
PERSONAL DETAILS
Date of Birth: 6th
March, 1993
Languages Known: English and Hindi
Father’s Name: Shri Narendra Kumar Singhal
Permanent Address: H.No.-237A, Hasanpur luhari, Dist.- Shamli (U.P) PIN-247772