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Modified Delta Robot based 3D
Printer using Parallel Manipulation
Group # 09
Attiya Rehman 2010079
Hira Shaukat 2010131
Talha Hisham 2010362
Ubaid-ur-Rehman 2010366
OBJECTIVE
“ The development of a more
accurate and efficient design
for 3D printing. We will be
researching on parallel
manipulation with the
incentive of providing a
better and cheaper technique
for additive manufacturing.”
• Greater Accuracy
• Greater Efficiency
• Lower Manufacturing Cost
• Innovative Approach
BASIC PRINCIPLE
Fused Deposition Modelling
Delta Robot Structure
Parallel Manipulators
LITERATURE REVIEW
3D Printing:
“3D printing is a prototyping process whereby a real object is created from a 3D
design.”
Layered Printing:
Similar to an Inkjet Printer, a 3D object is made through layer by layer printing
Prototyping Technologies:
Selective laser sintering (SLS)
Fused deposition modelling (FDM)
Stereolithography (SLA)
Laminated object manufacturing (LOM)
Electron beam melting (EBM)
SLS
FDM
LITERATURE REVIEW
Designing Models:
– Computer Numeric Controller
– Delta Robot
Delta Robot:
• parallel robot
• three arms connected to universal
joints at the base
• key design feature – parallelograms in the
arms to maintain the orientation of end
effecter.
Delta CNC
LITERATURE REVIEW
Control Parameters
– Desired position of print head is achieved using position control of the
linear actuators.
– Flow of material through the print head selected according to requirements
HARDWARE
The main
structure
Stepper
Motors
Print head Bearings
Material
Used
INTERFACING
G-Code Coming Firmware
Control signals
towards the motors
Generate a
3D Model
Save an STL
Format File
Slicing the
3D into
layers
G-Code
Generation
Towards the
Arduino
Controllers
SOFTWARE
• CAD
• SLICER
EQUIPMENT
Frame :
• Top and bottom frame: Hand-cut plywood
• Side and Back frame: Hand-cut plywood
• Fasteners: Stainless steel
Electronics :
• Stepper motors: 4 (3 positioning, 1
extruder)
• Endstops : 3 top endstops & 3 bottom
endstops
• Electronics: Arduino Microcontrollers.
• Power Supply: Depends on printhead and
motors
• Fans: Cooling fans
EQUIPMENT
Linear Motion:
• Fish lines: Optional
• Timing belt: 3 belts (Closed loops or
open end)
• Timing belt pulleys: 3 plastic pulleys with
teeth. Smaller would probably work
better.
• Smooth rod: precise smooth rod -
Aluminium
• Linear bearings
• Ball bearings and Additional bearings
needed for extruder.
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
Research on kinematics of parallel
manipulators
End of September
Designing the hardware
1st week of October
Hardware manufacture
3rd week of October
Hardware Testing and optimization
3rd and 4th week of October
Algorithm development for position
control
Starting from the end of October
Firmware implementation
& simulation of algorithm
End of November
Hardware/ Software interfacing
Troubleshooting
1 month
Project Expansion
1 month
Project documentation
2 weeks
SEP
13
OCT
13
NOV
13
DEC
13
JAN
14
FEB
14
MAR
14
APR
14
TIMELINE
To be continued . . .

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3 d printer

  • 1. Modified Delta Robot based 3D Printer using Parallel Manipulation Group # 09 Attiya Rehman 2010079 Hira Shaukat 2010131 Talha Hisham 2010362 Ubaid-ur-Rehman 2010366
  • 2. OBJECTIVE “ The development of a more accurate and efficient design for 3D printing. We will be researching on parallel manipulation with the incentive of providing a better and cheaper technique for additive manufacturing.” • Greater Accuracy • Greater Efficiency • Lower Manufacturing Cost • Innovative Approach
  • 3. BASIC PRINCIPLE Fused Deposition Modelling Delta Robot Structure Parallel Manipulators
  • 4. LITERATURE REVIEW 3D Printing: “3D printing is a prototyping process whereby a real object is created from a 3D design.” Layered Printing: Similar to an Inkjet Printer, a 3D object is made through layer by layer printing Prototyping Technologies: Selective laser sintering (SLS) Fused deposition modelling (FDM) Stereolithography (SLA) Laminated object manufacturing (LOM) Electron beam melting (EBM) SLS FDM
  • 5. LITERATURE REVIEW Designing Models: – Computer Numeric Controller – Delta Robot Delta Robot: • parallel robot • three arms connected to universal joints at the base • key design feature – parallelograms in the arms to maintain the orientation of end effecter. Delta CNC
  • 6. LITERATURE REVIEW Control Parameters – Desired position of print head is achieved using position control of the linear actuators. – Flow of material through the print head selected according to requirements
  • 8. INTERFACING G-Code Coming Firmware Control signals towards the motors
  • 9. Generate a 3D Model Save an STL Format File Slicing the 3D into layers G-Code Generation Towards the Arduino Controllers SOFTWARE • CAD • SLICER
  • 10. EQUIPMENT Frame : • Top and bottom frame: Hand-cut plywood • Side and Back frame: Hand-cut plywood • Fasteners: Stainless steel Electronics : • Stepper motors: 4 (3 positioning, 1 extruder) • Endstops : 3 top endstops & 3 bottom endstops • Electronics: Arduino Microcontrollers. • Power Supply: Depends on printhead and motors • Fans: Cooling fans
  • 11. EQUIPMENT Linear Motion: • Fish lines: Optional • Timing belt: 3 belts (Closed loops or open end) • Timing belt pulleys: 3 plastic pulleys with teeth. Smaller would probably work better. • Smooth rod: precise smooth rod - Aluminium • Linear bearings • Ball bearings and Additional bearings needed for extruder.
  • 12. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 13. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 14. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 15. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 16. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 17. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 18. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 19. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 20. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE
  • 21. Research on kinematics of parallel manipulators End of September Designing the hardware 1st week of October Hardware manufacture 3rd week of October Hardware Testing and optimization 3rd and 4th week of October Algorithm development for position control Starting from the end of October Firmware implementation & simulation of algorithm End of November Hardware/ Software interfacing Troubleshooting 1 month Project Expansion 1 month Project documentation 2 weeks SEP 13 OCT 13 NOV 13 DEC 13 JAN 14 FEB 14 MAR 14 APR 14 TIMELINE