PEB Steel specializes in the Design, Fabrication and Erection of pre-engineered steel buildings (PEBs), steel structures for factories, warehouses, showrooms, commercial/ trade centers, supermarkets, sport stadiums, exhibition halls, aircraft hangars, etc.
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Silver180
1. Silver180TM
is highly Corrosion – Resistant
hot dip coated steel sheet that has a coating
layer of Zinc, Aluminum, and Magnesium.
M
agnesium
Aluminu
m
Zinc
Swimming pools and hot springsSwimming pools and hot springs
Area of salt damageArea of salt damage
Contact with mortar and concreteContact with mortar and concrete
Underground and tunnelsUnderground and tunnels
Agriculture-anlivestockfarming-relatedfacilities,compostplantsAgriculture-anlivestockfarming-relatedfacilities,compostplants
Application Environments that Require Higher Corrosion Resistance
May,2013
Email: Sales@PEBsteel.com.vnFACTORIES : Dong Xuyen Industrial Park, Ba Ria Vung Tau Province, Vietnam. Pithampur, Madhya Pradesh State, India.
NATIONAL SALES OFFICES
HEAD OFFICE (HCMC)
Tel : (84-8) 3 9 975 975 - 3 8 475 475
Fax: (84-8) 3 9 975 157 - 3 8 476 476
HA NOI OFFICE
Tel: (84-4) 3 9 747 747
Fax: (84-4) 3 9 746 746
DA NANG OFFICE
Tel: (84-511) 6 25 28 28
Fax: (84-511) 6 25 27 27
ASIAN REGIONAL OFFICES
BANGKOK OFFICE
Tel: (662) 650 9299
YANGON OFFICE
Tel: (95) (1) 653 410
PHNOM PENH OFFICE
Tel: (855) (23) 678 8679
MANILA OFFICE
Tel: (63) (2) 621 6178
ISLAMABAD OFFICE
Tel: (92) (51) 265 3045
JAKARTA OFFICE
Tel: (62) (21) 2995 9869www.PEBsteel.com
The contents of this catalogue are provided for the sole purpose of supplying information about the products and are not intended as warranties or representations about
the quality of the products. Furthermore, please note that the contents of this catalogue are subject to change without prior notice.
PEB Steel Buildings Co., Ltd.
TM
TM
KUALA LUMPUR
Tel: (603) 2261 4420
2. Silver180®is a pre-coated steel sheet that can be used in a wide variety of fields and applications due to its following features.
2. Superior scratch resistance
Silver180TM
has better scratch resistance than ordinary hot dip galvanized steel sheet.
3. Replacement for post hot dip galvanized products (surface-treated in their final shapes)
With its attribute to withstand severely corrosive environments, Silver180TM
can replace post hot dip galvanized products
and thus enable customers to streamline manufacturing processes.
4. Resource-saving and Environment-friendly
Silver180TM
can be called a resource - saving product since it lasts long and provides excellent corrosion resistance with
relatively light coating.
Silver180TM
can also be called an environment-friendly product since it satisfies requirements of such environmental
regulations as RoHS and ELV *.
1. Superior corrosion resistance
In corrosion resistance ¤ , Silver180TM
is 10 to 20 times tougher than galvanized steel sheet and 5 to 8 times better than
Zinc Aluminum alloy coated steel sheet when subjected to accelerated testing. ¤ estimated by salt spray test
*Please specify "chromium-free" treatment
Introduction & Features 2
Contents
Corrosion Resistance And
Recommended End Use 3
Typical applications 4
Manufacturing processes 5
Quality characteristics 6 - 11
Standards 12
Quality and quantity tables 12
Hyper180
TM
13 - 15
2 - Silver180 3 - Silver180
Base Metal Thickness
(mm)
Total Coating Thickness
(mm)
0.75 0.8
1.45 1.5
1.85 1.9
2.35 2.4
2.95 3.0
PRODUCT DESCRIPTION:
The corrosion resistance of Silver180
TM
is enhanced
by the composite effect of adding aluminum &
magnesium to the conventional zinc coating.
Introduction &
Contents
Corrosion Resistance And
Contents
Introduction &
Corrosion Resistance And
Introduction &
Contents
Corrosion Resistance And
Introduction & Features
Corrosion Resistance And
222 Exceptional Resistance to Rust !
Extremely high alkaline resistance
Highly rust resistant on cut-end surfaces
Chromate - Free
Base metal
Zn - Al - Mg
180gr/m2 (both sides)
Zn - Al - Mg
180gr/m2 (both sides)
Chemical treated layer
Chemical treated layer
A new hot dip coated steel sheet that has a coating
layer of Zinc, Aluminum, and Magnesium.
Structure and Function of Coating Films
Chromate-Free Coating Film
Corrosion Resistance Mechanism of Chromate-free Coating Film
Function of Chromate Coating Film
ffect
restoration function
Effects similar to those offered by
special coating film containing corrosion-suppression agent
Corrosion Resistance Mechanism of Chromate Coating Film
Chromate-free film uses substances selected because they
provide the characteristic features of chromate film such as
its barrier effect, selfrestorative function and paint adhesive-
ness. Chromate-free coated sheet has been realized by use of
this special coating film.
Coating
adhesiveness
Coating film
Processed/
injured section
Special coating film
(containing corrosion-
suppression agent)
Zinc coating layer
Steel sheet
Corrosion-
suppression
function
Shutting out of
corrosion factors
Corrosion factor
H2O O2
1
3
2
- Silver180
TM
application Environments that Require
Higher Corrosion/ Alkaline Resistance.
- Application for Purlin, Roofing, Mezz Deck, Gutte &
Downspout for Industrial & Commercial construction.
It is especially “The Right Material” for Fertilizer/ Cow
Sheds/ Garbage Treatment and Concrete Contact
Projects.
RECOMMENDED END USE
P A N E L
Introduction & Features Corrosion Resistance & Recommended End Use
3. Galvanizing pot
Chicken Shed
Agriculture and farming
GreenhouseCompost house Compost house
Heavy-duty shutter
House frame
Construction
Structural materials for residential house
Housing
Guardrail
Road
Others
Mezz Deck
4 - Silver180 5 - Silver180
Typical Applications Manufacturing Processes
4. Appearances of 1-mm-thick processed part after salt spray test
(Thickness 1mm,180° bending, thickness : 3.2mm, 120/120g/m2
, untreated)
5mm
Silver180TM 55%Al-Zn alloy coated steel Galvanized steel
100h 4,000h 100h 1,000h 100h 1,000h1,000h
(2) Appearances of processed parts in a salt spray test (SST)
The photos show the occurrence of red rust on 1-mm-thick processed parts in salt spray test (SST).
Due to its excellent ability to prevent corrosion, Silver180TM has better resistance to red rust on processed parts than
55%aluminum-zinc alloy coated steel sheet.
Silver180TM 55%Al-Zn alloy coated steel Galvanized steel
30days 90days 30days 90days 30days 90days
5mm
Appearances of 1-mm-thick processed part after 90-day exposure tests
(Thickness 1mm,180° bending, thickness : 3.2mm, 120/120g/m2
, untreated)
(3) Appearances of processed parts after outdoor exposure test
Silver180TM shows excellent corrosion resistance even in processed parts.
Corrosion resistance mechanism
1.Corrosion Resistance Mechanism of Silver180TM
Thin Zinc-Aluminum based film
containing Mg.
Coating layer
Corrosion of
coating layer suppressed
Excellent Corrosion resistance
5μm
Coating layer
Steel base
500h
1,200h
2,500h
55%Al-Zn alloy
Silver180TM
coated steel
Galvanized
steel
Appearances of specimens after salt spray test
(Coating weight : 90g/m2
(one side), untreated)
10mm
(1) Durability of flat parts
・Time to occurrence of red rust in salt spray test
(SST : JIS Z2371)
Silver180TM has better resistance to red rust than hot dip
galvanized steel sheet and zinc-5% aluminum alloy coated.
The level of its corrosion resistance rivals that of 55%
aluminum-zinc alloy coated.
2. Comparison of Properties with Various
Types of Coated Steel Sheets
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
Lapseoftimebeforeoccurrence
ofredrust(hours)
One-side coating weight (g/m2
)
100 200 300 400 500 600
Red rust occurrence after salt spray test
Silver180TM
55%Al-Zn alloy coated steel
Zn-5%Al alloy coated steel
Galvanized steel
6 - Silver180 7 - Silver180
Mg and Al in the coating layer combine to form a fine, tightly adhered protective film. This thin surface structure suppresses corrosion
of the Silver180TM coating, thus effectively enhancing overall corrosion resistance.
Quality Characteristics
5. 4. Outdoor Exposure Test Results
0
20
40
60
80
100
120
Coastal environment
8642
Corrosion loss in coating layer by outdoor exposure test
Galvanized steel
Zn-5%Al alloy coated steel
Galvanized steel
Zn-5%Al alloy coated steel
0
20
40
60
80
100
120
Rural environment
8642
(2) Resistance to chemicals (corrosion in Acidic and Alkaline aqueous solutions)
In Acidic and Alkaline aqueous solutions,
Silver180TM
shows the same corrosion behavior as zinc-based coated steel sheet.
90
80
70
60
50
40
30
20
10
pH
1
0
2 3 4 7 11 12 1314
Corrosion loss of four coated steel sheets in acidic and alkaline aqueous solutions
55%Al-Zn alloy coated steel
Zn-5%Al alloy coated steel
Galvanized steel
Corrosionloss(g/m2/day)
Type of coating
Post-
treatment
Substrate
Soft
steel
Coating
weight
90g/m2
Galvanized
steel
Zn
90g/m2
(one side)
(one side)
(one side)
Soft
steel
Untreated
55%Al-Zn alloy
coated steel
55%Al-Zn
Zn - Al - Mg
80g/m2
Soft
steel
Untreated
Untreated
rting with an aqueous solution containing
1g/liter Na2SO4 as the base mix, its pH was varied from 1
to 14 by adding H2SO4 on the acidic side and NaOH on the
alkaline side.
immersed for 24 hours in a solution adjusted to each pH at
30°C, and the corrosion loss was determined. Ends and
bottom surface of the test pieces were sealed.
Exposure site
Coastal environment
(approx. 30 m from
the seashore)
Okinawa
Prefecture
Nakagusuku mura
Rural
environment
Gunma Prefecture
Kiryu city
Silver180TM
Silver180TM
Corrosionmassloss(g/m2
)
Corrosionmassloss(g/m2
)
Silver180TM Silver180TM
Chromium-free
organic special
treatment
55%Al-Zn alloy
coated steel
(Organic treatment)
(1) Ammonia resistance
Silver180TM resistance to ammonia is better than that of hot-dip
55% aluminum-zinc alloy coated steel sheet.
0
30
25
20
15
10
5
Silver180 Zn 55%Al-Zn
Corrosion loss of three types of coated steel sheets in ammonia water
Corrosionloss(g/m2
/day)
After immersion for 24 hours in 5% ammonia water at
d
the rear surfaces of the test piece were sealed.
Post-
treatment
Silver180
TM
Silver180TM
Zn - Al - Mg
Galvanized
steel
Zn
Substrate
Soft
steel
Soft
steel
Coating
weight
90g/m2
90g/m2
55%Al-Zn alloy
coated steel
55%Al-Zn
80g/m2
(one side)
(one side)
(one side)
Soft
steel
Untreated
Untreated
Untreated
3. Anti-Chemical Performance
Chemical treatment
Silver180
TM
Zn - Al - Mg Chromium free organic special treatment (2µm)
Substrate
Soft steel
Soft steel
Coating weight
90g/m2
(one side)
55%Al-Znalloycoatedsteel 55%Al-Zn AZ150 (90g/m2
(one side)) Organic special treatment (2μm,chromium contained )
0h
(Solution level)
(Solution level)
120h 200h
Ammonia solution concentration (pH)
10% (pH12.5) Room temperature
Discolaration
(No red rust)
Steel base
corrosion
(red rust)
Half immersion (liquid phase, gas phase)
Test piece
Test solution
Appearances of test pieces after half-immersion test
(Solution level)
(Solution level)
8 - Silver180 9 - Silver180
Quality Characteristics
Accordingtoresultsofexposuretestsconductedoveraperiodofapproximatelysevenyears,Silver180TM
isfourtimesascorrosionresistant
as galvanized steel sheet. Since corrosion mass loss of zinc-aluminum coated steel sheet tends to lessen over time, the superiority of
Silver180TM
in this respect is likely to become more pronounced in subsequent years.
6. 6. Scratch resistance of the coating layer5. Resistance to Acid & Acid - Rain
140 ~ 160Hv
100 ~ 110Hv
80 ~ 100Hv
55 ~ 65Hv
55%Al-Zn alloy coated steel
Zn-5%Al alloy coated steel
Galvanized steel
<Reference> Hardness of the coating layer
(Vickers hardness (Hv) : measurement examples)
Silver180TM
0
2
4
6
8
10
12
14
16
18
Scratchload(gf)
55%Al-Zn alloy
coated steel
Zn-5%Al alloy
coated steel
Galvanized steel
Scratch resistance of various types of coated steel sheets (scratch test)
Radius of tip of test needle : 0.05mm
Silver180TM
Superior compatibility with the environment
Excellent electrical conductivity
Corrosion resistance
This chromium-free treated material has sufficient
corrosion resistance on flat and machined parts.
(1) Chromium-free inorganic special treatment
(2) Chromium-free organic special treatment
7. Chromium-free treatment
1
2
1 3
4
2
3
Superior compatibility with the environment
Damage prevention at processing
Superior corrosion resistance
Good resistance to finger smudges
The fingerprint at handling is hardly visible.
Silver180TM has harder coating layer than hot dip galvanized steel sheet or hot dip 55%aluminum-zinc alloy coated steel sheet, which
gives it better scratch resistance and allows it to be used in applications that are subject to scratching and repeated friction during
processing.
A sapphire testing
needle having a tip radius of 0.05mm was pressed vertically
against the test piece with a force of 0.0196-0.196 N (2-20gf).
The needle scratched across the test piece for a distance of
20mm. After the surface was visually examined for any
scratching, and the minimum load that produced scratching
was taken as the scratching load.
Classification
Zn - Al - Mg Soft steel Untreated
Soft steel UntreatedZnPost hot dip galvanized products
Type of coating Coating weight Substrate Post-treatment
Silver180TM
shows better corrosion resistance than post hot dip galvanized products in acid-rain environment.
0.05g/m2
/cycle
Post hot dip galvanized aproducts 0.35g/m2
/cycle
Corrosion rate
TM
and post hot dip galvanized products
in acid rain simulated combined-cycle corrosion test
Note : Mean value at 500 cycles
180
160
140
120
100
80
60
40
20
0
cycle
2000 400 600
(Thickness 2.3mm, 90g/m2
(one side))
Post hot dip galvanized product
(Thickness 2.3mm, 560g/m2
(one side))
Corrosion loss of Silver180TM
and post hot dip galvanized products in acid rain
simulated combined-cycle corrosion test
Acid rain simulated combined-cycle corrosion test conditions
Post hot dip galvanized products
Appearances after 450 hours of sulfur dioxide test
10mm
Silver180TM
shows better corrosion resistance than post hot dip galvanized products
in a sulfur dioxide (sulfurous acid gas) environment.
100
200
300
400
500
600
700
Test duration (hr)
0 100 200 300 400 500
Corrosion loss of Silver180TM
and post hot dip galvanized products in sulfur dioxide tests
Occurrence of red rust
(Thickness 2.3mm, 90g/m2
(one side))
Post hot dip galvanized product
(Thickness 2.3mm, 560g/m2
(one side))
Sulfur dioxide test conditions
Sulfur dioxide concentration : 100 ppm
Testing temperature : 40°C
Relative humidity : 98% or more
(conforms to JIS H8502)
: Spraying(0.1%NaCl+H2SO4), 1hr, 35°C, pH: 4
: Drying, 4hrs, 50°C, relative humidity 30%
:Moisture, 3hrs, 50°C, relative humidity 98%
Corrosionloss(g/m2
)
Corrosionloss(g/m2
)
Silver180TM
Silver180TM
3
2
1
Silver180TM
Silver180TM
Silver180TM
90g/m2
(one side)
560g/m2
(one side)
- Silver180 11 - Silver180
Quality Characteristics
With its inorganic after-treatment involving no chromium
at all, this material is gentle on the environment.
The inorganic special treatment chromium-free layer has
low electrical resistance and excellent surface conductivity.
This gives Silver180TM the same electrical conductivity
and suitability for spot welding as conventional materials.
With the chromium-free organic film, there is no
elution of chromium (Vl) compound and hence
chromium-free organic special treatment products are
environment-friendly.
Enhanced scratch resistance can be attained at roll
forming and other processes.
The special film provides better corrosion resistance
both on flat and processed parts.
7. Quality and quantity tables
Products can be manufactured with the coating mass listed in the following table.
Coating mass
Symbol of
coating mass
Standard-1
275
120
140
180
200
220
250
102
153
170
187
213
234
Minimum coating mass (total mass on both surfaces)
K 27
K 12
K 18
K 20
K 22
K 25
K 14
Minimum average
coating mass in
triple-spot test (g/m2)
Minimum coating
mass at a single spot
(g/m2)
119
4.5 35.57 59.5 106
6.0 47.34 79.1 141
0.27 2.364 3.95 7.03
0.3 2.599 4.34 7.72
0.4 3.384 5.66 10.1
0.5 4.169 6.97 12.4
0.6 4.954 8.28 14.7
0.8 6.524 10.9 19.4
1.0 8.094 13.5 24.1
1.2 9.664 16.2 28.7
1.6 12.80 21.4 38.1
2.0 15.94 26.6 47.4
2.3 18.30 30.6 54.4
3.2 25.36 42.4 75.4
4.0 31.64 52.9 94.0
Silver180TM
Mass table for coating weight symbol K18
Coating
weight
symbol K18
Thickness (mm) Unit mass (kg/m2
) One-sheet mass (kg) One-sheet mass (kg)
Coating weight K18
Nominal
Width (mm) 914 1,219
Length (mm)
Area (m2
) 1.672 2.972
Coating weight
constants 0.244
3×6 4×8
1,829 2,438
12 - Silver180 13 - Hyper180
PRODUCT DESCRIPTION:
+ Topcoat: PVDF 20 microns which provides color pleasing appearance and a barrier film to enhance long-term durability.
Extremely good gloss and color retention.
+ Primer coat: corrosion inhibitive primer coating - 5 microns to prevent undercutting of paint and enhance corrosion resistance.
+ Chemical treated layer: chemical treated layer applied for good adhesion and to enhance corrosion resistance.
+ Zinc-Alum (Zinc-Aluminum) steel substrate: substrate is extremely high corrosion resistance that consists of Zinc-Aluminum
Coated Layer 180gr/m2 (bode sides), has a very high corrosion resistance for medium/severe Environment conditions.
COLORS CHOICES
White Cream Green Tea Blue Tooth PEB Blue
Standards TOP Quality Coating AZ180 with TOP Quality Paint PVDFuality Coating AZ180 with TOP Quality Paintwith TOP Quality Paintwith TOP Quality Paintwith TOP Quality Paint PVDFwith TOP Quality Paint PVDF
Hyper180TM - Best of the Best Panels for Roof / Wall panels
RECOMMENDED END USE
Roofing & Wall Cladding for SEVERE corrosion environment
condition (Salt, Alkaline, Fertilizer, Chemical, etc.).
Also suitable for those projects where No color change is
absolutely necessary such as Airports, Buildings, Shopping
Centers, Office buildings ect.
After Paint Thickness
(mm)
0.50
Base Metal Thickness
(mm)
0.42
0.600.52
0.800.72
Hyper180TM
is AZ180 coating with PVDF paint. AZ180 coating
is the Best Coating Protection for Severe corrosion (Salt,
Alkaline, Fertilizer, Chemical, Etc.). PVDF paints have extremely
good gloss and color retention.
for the Most
Severe Corrosion Resistance
AL - ZN metallic coating 180 gr/m2 (both sides)
- AL 55% - ZN 45%
Chemical treated layer
Corrosion inhibitive primer coating - 5 microns
Polyester 7 microns
Base metal
AL - ZN metallic coating 180 gr/m2 (both sides)
- AL 55% - ZN 45%
Chemical treated layer
Corrosion inhibitive primer coating - 5 microns
PVDF 20 microns - Best for Color Retention
8. Exammination item Test method Result
Surface hardness test Pencil hardness “2H”
Formability test Extrusion cross-hatch No stripping
Impact test Ø 1/2in 1kg 500mm height No crack & stripping
Salt-spray test 5% salt solution, 500h No blistering
Weathering test Sunshine WOM 1,000h No change in appearance
Feature
Performance List
Hyper180TM
has the following features.
TM
is coated by paints that
demonstrate excellent corrosion resistance.
Hyper180TM Hyper180TM
14 - Hyper180 15 - Hyper180
Higher Performance of Hyper180TM
PVDF Resin-Based Coatings.
Areas of salt damage
Areas within 2 km of a coast line: Environments subject to flying particles of sea
salt (seawater mist)
1
Highways, bridges and surrounding areas in cold regions: Environments where
agents used to melt ice and snow are dispersed to prevent freezing
2
<Target Applications>
Multi-storied parking garages, factory buildings, plants,
warehouses, bridges, highway- and railway-related facilities,
other civil engineering/building steel structures
<Steel Products for Applications>
Light-gauge steel shapes, pipes (square, round), steel backing
materials for ceiling, cable racks, deck plates, steel fences,
ducts, various panel members, gratings
Facilitiesandcompostplantsrelatedtoagricultureanddairyfarming
Environments subject to high humidity and temperature, where temperature
differences are large and condensation is likely to occur
1
Environments with a strong alkaline atmosphere and where gases are generated
from livestock feed, manure, etc.
2
<Target Applications>
Light-gauge shapes, pipes (round, square), steel backing
materials for ceiling, cable racks, deck plates, steel fences,
ducts, various panel members
Agricultural houses, cattle sheds (henhouse, cowhouse,
pigsty), compost houses and plants
<Steel Products for Applications>
Application Environments That Require Higher Corrosion Resistance
Exposed
160 months
Unexposed
SILICON POLYES ER BRONZE
Exposed
152 months
Unexposed
PVDF
Exposed
60 months
Unexposed
VINYL PLA ISOL BLUE
Exposed
160 months
Unexposed
Hyper180TM
BRONZE
e following photomicrographs
[ 1000x magnification ] of test
panels dramatically depict how
Hyper180TM PVDF resin-based
coatings resist degradation caused
by photoinitiated oxidation and
hydrolysis when exposed to a
subtropical environment from 60
to 160 months.
Hyper180TM
In applications worldwide, Hyper180TM
PVDF resin-based metal coatings have
demonstrated superior performance
and outstanding resistance to film
withstand extended exterior exposure
to water, humidity, temperature,
ultraviolet rays, oxygen and atmo-
spheric pollutants.
The performance comparisons to the right
were compiled by an independent, accredited
testing laboratory and are based on actual
exposure time.
Nothing works better longer.
In typical formulations [see shaded areas],
Hyper180TM
resin-based coatings contain higher
fluorine levels than FEVE-based coatings,
resulting in greater resiliency, color and gloss
retention.
TM
Waste Treatment –Severe Corrosion
In all critical measures of performance, Hyper180TM
resin-based finishes deliver dramatically higher performance than other
opinions of leading coating formulators.
5 = Highest Performance 1 = Lowest Performance
WEA HERING PR S
Color Retention
Gloss Retention
Chalk Retention
Humidity Retention
5
5
5
4
3
3
3
4
4
4
4
4
2
2
2
4
2
2
2
4
3
3
3
4
3
3
3
2
Hyper180® Acrylic
Silicone
Polyester
Polyester
Vinyl
Plastisol
Urethane Anodized
CHEMICAL RESISTANCE
Acids & Alkalies
Oil Stain
Water Immersion
5
4
5
3
3
3
3
4
3
3
4
3
5
4
4
3
3
3
2
3
4
Hyper180® Acrylic
Silicone
Polyester
Polyester
Vinyl
Plastisol
Urethane Anodized
Mar
PHYSICAL PROPERTIES
Abrasion Retention
Impact Resistance
Film Flexibility
Hardness
5
5
5
3
3
3
3
2
5
4
3
3
2
4
4
2
3
3
5
4
3
5
5
3
3
4
3
4
4
3
3
3
2
4
4
Hyper180® Acrylic
Silicone
Polyester
Polyester
Vinyl
Plastisol
Urethane Anodized