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#GeodeSummit - Modern manufacturing powered by Spring XD and Geode

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Wondering how to improve on your production yield, increase asset life and activate reliability centered maintenance? TEKsystems has developed “Golden Batch” recommendation engine to realize your goals of modern manufacturing. This is a Predictive analytics framework built on top of Manufacturing Data Lake for analysis and training of machine learning algorithms, and subsequent processing and detection of streaming data from sensors to detect or predict failures. We’ll present a solution architecture featuring Spring XD for data pipelining, Apache Geode for in-memory processing, Hadoop as a data lake, and R for machine learning.

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#GeodeSummit - Modern manufacturing powered by Spring XD and Geode

  1. 1. Modern Manufacturing Powered by Spring XD and Geode Speaker: Ram Palaniappan Date: March 09, 2016 Palo Alto
  2. 2. 2 Agenda o  Introductions o  Today’s Challenges For Manufacturing Industry o  TEKsystems Global Services Industry Solutions o  Customer Success o  TEKsystems Global Services Advantage
  3. 3. Change! Change! Change! “Change is something that is not offered, you need to bring the Change.” -BV Reddy
  4. 4. Right Foundations TEKsystems Global Services Overview IT Services that are built on the
  5. 5. 5,000 full-time employees 6,000+ clients of the Fortune 50082% $3.7 billion annual revenue Privately held company within Allegis Group, a $10.8 billion enterprise Global delivery network provides five solution centers with access to IT professionals worldwide 80,000 IT consultants deployed annually WE help them ACHIEVE quantifiable OUTCOMES 93% of clients say Ranked by Staffing Industry Analysts as No. 1 since 2000 Recruiting specialists speak with 100,000 IT professionals weekly Achieved 30% higher client satisfaction versus the competition Client Retention 98% Relationship network includes OF THE domestic IT workforce 81% More than 100 locations throughout North America, Europe and Asia
  6. 6. 6 Strategy & Advisory Services Discovery & Pilot/ POC Services Data Science as Service Implementation Services Managed Services Education and Training Services What We Do: Big Data
  7. 7. Challenges Manufacturing Industry
  8. 8. 8 Business Challenges Distributed Assets Variety of Controllers and Operational Systems No single view and cross plant / Asset/ Installbase analysis High Entry Barrier/ IT Cost Skillsets to manage Operational data for analysis
  9. 9. 9 Technology Factors Influencing the Change Mobility Cost of Sensors Cost of Bandwidth Cost of Processing Tools & Technology
  10. 10. 10 REPLICATING “GOLDEN BATCH” Understanding “Manufacturing World” C1 C2 C3 P1 P2 EQ1 S1 S2 S3 S4 S5 S6 Equipment Part Controller Sensor External Conditions Raw Material Quality Operating Conditions Processing Parameters …….
  11. 11. Manufacturing Real World Application by Industry o  Reliability-centered Maintenance o  Golden Batch Recommendation Engine o  Increased Overall Equipment Efficiency o  Extended Asset Life o  Improved Yield Sources
  12. 12. Reference Architecture Manufacturing Industry
  13. 13. Manufacturing Data Sources SensorDataStream Distributed Computing Real-Time Data MachineLearning &Predictive Analytics DataLake ERP Real Time Report Self Service Analytical Reporting Analytical DW
  14. 14. Manufacturing Data Sources SpringXD+Flo R DataLake ERP Real Time Report Self Service Analytical Reporting Analytical DW
  15. 15. Manufacturing Data Sources R DataLake ERP Real Time Report Self Service Analytical Reporting Analytical DW 9 Production Lines 540 Stations 1,490 Machines 11,920 Tags 715,200 Records/ Min SpringXD+Flo DistributedRuntime
  16. 16. Advanced & Predictive Analytics Data Visualization Correlation Neural Networks Hypothesis Heat Map
  17. 17. Big Data Industry Solution
  18. 18. Financial Services Real World Application by Industry Sources o  Customer churn analysis and prediction o  Cross-selling and up-selling services and portfolios o  Offloading large volume analytical data loads o  Customer segmentation o  Risk profiling o  Fraud prevention o  Revenue leakage analysis
  19. 19. Rx and Life Sciences Real World Application by Industry o  Accelerate Clinical Trials and Drug Innovations o  Improve determination of clinical trial outcomes sooner o  Monitor and Improve Patient Adherence o  Improve Drug Effectiveness and Consumer Health o  Improve Operational Efficiency Sources
  20. 20. Customer Success Stories
  21. 21. 21 Optimize Operational Cost o  Quality of Data Captured o  Equipment Failures o  Trained On-board Professionals Customer Success in: Marine Seismic Data Industry
  22. 22. 22 Customer Success in: Marine Seismic Data Industry High Velocity of Data flow (app. ~ every 3 seconds) Velocity Near Real-Time access (within ~10 seconds of data capture) Near Real-Time Large Volume of Data (~500 MB / Second) Volume ~3 Trillion records 2,826,000,000,000 (1*20*100*471*500*6000) Records Technology to be deployed in Remote Location of the vessel with minimal IT support Remote Location Minimal IT Support
  23. 23. 23 Before After Customer Success in: Marine Seismic Data Industry
  24. 24. 24 Japanese multinational video game company specializing in a variety of areas in the video game industry and is a wholly-owned subsidiary of the Consumer Products & Services Group of Sony. Before After Customer Success in: Gaming Industry
  25. 25. 25 Why TEKsystems Global Services for your Big Data Solutions? Value Proposition o  Proven track record with Big Data Initiatives from Pilot to Production for large organizations o  Tag Data Integration Accelerator in collaboration with device integration partners supporting 50+ equipment manufacturers o  Leveraged domain expertise across multiple verticals o  Source system expertise providing accelerated solutions o  Packaged offerings with Industry reference models o  Dedicated COE and Big Data R&D Lab o  Successful onsite-offshore blended delivery model providing lower TCO
  26. 26. JOIN THE APACHE GEODE COMMUNITY! •  Check out: http://geode.incubator.apache.org •  Subscribe: user-subscribe@geode.incubator.apache.org •  Download: http://geode.incubator.apache.org/releases/
  27. 27. Ram Palaniappan Senior Director rpalania@teksystems.com +1.408.680.3010 Thank You

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