Global Caps & Closures Industry

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Global Caps & Closures Industry
Published on October 2010

Report Summary

This report analyzes the worldwide markets for Caps & Closures in Units and US$ Million by the following Product Segments: Plastic,
Metal, and Others. The specific end-use segments discussed are Beverages, Cosmetics & Toiletries, Food, Household & Automotive
Chemicals, Pharmaceuticals, and Others. The report provides separate comprehensive analytics for the US, Canada, Japan, Europe,
Asia-Pacific, Latin America, and Rest of World. Annual estimates and forecasts are provided for the period 2007 through 2015. A
seven-year historic analysis is also provided for these markets.The report profiles 444 companies including many key and niche
players such as AptarGroup, Inc., Bericap GmbH & Co., Berry Plastics Corporation, Kerr Group, Inc., Closure Systems International,
Inc., Crown Holdings, Inc., Pelliconi & C. SpA, Phoenix Closures, Inc., Portola Packaging, Inc., Rexam PLC, Silgan White Cap
Americas LLC, Supreme Corq, LLC, and Taensa S. A. Market data and analytics are derived from primary and secondary research.
Company profiles are mostly extracted from URL research and reported select online sources.

Table of Content

CAPS AND CLOSURES MCP-1403
A GLOBAL STRATEGIC BUSINESS REPORT

CONTENTS

1. INTRODUCTION, METHODOLOGY & PRODUCT DEFINITIONS 1
Study Reliability and Reporting Limitations 1
Disclaimers 2
Data Interpretation & Reporting Level 3
Quantitative Techniques & Analytics 3
Product Definitions and Scope of Study 3
Product Segments 4
Plastic Caps and Closures 4
Metal Caps and Closures 4
Other Caps and Closures 4
Cork 4
Rubber Caps 4

2. INDUSTRY OVERVIEW 5
Impact of Recession on Caps and Closures Market 5
Current and Future Analysis 5
US: Holding on to the Lead 6
Emerging Economies - Major Driving Force 6

Global Caps & Closures Industry Page 1/23


Plastic Caps and Closures - The Predominant Segment 6
Macro Factors Affecting Plastic Packaging 7
Metal & Rubber Closures 7
Beverages: The Largest End-Use Market 7
Table 1: Global Beverage Closures Market by Category (2009):
Percentage Share Breakdown of Unit Sales for Beer,
Carbonates, Packaged Water, and Others (includes
corresponding Graph/Chart) 8

Table 2: Global Beverage Closures Market by Closure Type
(2009): Percentage Share Breakdown of Unit Sales for
Standard Plastic Screw Closures, Steel Crown Corks, and
Others (includes corresponding Graph/Chart) 9
Cost Reduction - Focus of R&D Activities 9
Innovations in Closure Functionality 9
CSD & Bottled Water Segments Witness Subdued Growth 10
Wider Adoption of Customized Beverage Closures 10
Emergence of Decorative Patterns on Closures 10

3. MARKET DYNAMICS 11
Spiraling Costs of Raw Material and Energy Pose Challenge 11
Manufacturers Focus on Innovation & Appeal 11
Innovations in Cap Designs 11
Closure Suppliers Innovate to Counter Counterfeiting 12
Rubber: The Best Among Others 12
Closures for Kids 12
Active Oxygen Scavenging 13
Caps and Closures as Marketing Tools 13
Closure Manufacturing Pressures 13
Key Features for Closure Safety 14
Secondary Safety Features for Superior Capping 14
Milk Consumption Propels Demand for Innovative Plastic Closures 14
Dispensing Closures Gain Popularity 14
Overcap 15
Pinchproof Push-Pull Closure 15

4. PRODUCT OVERVIEW 16
Closure - Definition 16
Right Closure - Key for Packaging 16
Types of Caps and Closures by Material Used 16
Plastic Caps and Closures 16
Press-On Closure 16
Non-Threaded 17
Polyethylene Snap Cap 17
Snap Fit Closure 17
Snap-On Cap Closure 17
Dispensing Closure 17
Twist Open/Close (Dispensing) Closure 17
Flip-Top (Dispensing) Closure 17
Hinged (Dispensing) Closure 18



Pump (Dispensing) Closure 18
Push-Pull (Dispensing) Closure 18
Toggle-Swing (Dispensing) Closure 18
Trigger Sprayers (Dispensing) Closure 18
Valved (Dispensing) Closure 19
Linerless Closure 19
Plastic Caps for Dairy Applications 19
Press-on Cap 19
Threaded Cap 19
Compression Liner 20
Milk Cap 20
Metal Caps and Closures 20
Child - Proof Caps 20
Non Child-Proof Caps 20
Child-Resistant Closure (CRC) 21
Continuous Thread Closure 21
Crown Closure 21
Lug Closure 21
Screw Closures 22
Roll-On Closure 22
Tamper Band 22
Tamper-Evident Closure 22
Steel Vacuum Button 23
Aluminum Breakable Closure 23
Tamper Evident Breakaway Band Closure 23
Tamper Evident Tear Band 23
Press-On/Twist-Off Closure 23
Vacuum Closure 24
Screw and Lug Caps 24
Spot Crown 24
Other Caps and Closures 24
Cork 24
Wine Corks 24
Synthetic Wine Cork 24
Regular Length (RL) Tapered Cork 24
Shorter Length (SL) Tapered Cork 24
Finger Pull Tapered Cork Stoppers 25
Personalized Custom Printed Cork Stoppers 25
Plastic Topped Corks 25
Bark Top Corks 25
Figurine Bottle Stoppers 25
Rubber Caps 25
Silicone Rubber Caps 25
EPDM Rubber Caps 25
Some More Types of Caps and Closures 26
Deep Screw Cap 26
Friction Cap 26
Cap Liners 26
Spout Cap 26
Stacker Cap 26



Unlined Closure 26
Valve Cap 26

5. RAW MATERIALS 27
Polypropylene - The Ideal Raw Material 27
Homopolymers and Copolymers 27
HDPE and LDPE Injection Molding 27
Injection Molded Closures 27
Molded Plastic Closures 28
Thermoplastic Elastomers 28

6. CAPS AND CLOSURES - AN END USE ANALYSIS 29
Novel Closures for Specific Applications 29
End Use Segments 29
Beverages 29
An Introduction to Wine Closures 30
Table 3: Global Production of Wine Closures (2006):
Percentage Breakdown of Unit Production by Cork Type for
Natural Corks, Plastic Corks, Screwcaps and Glass Stoppers
(includes corresponding Graph/Chart) 30
Table 4: Consumer Preference for Various Types of Wine
Closures (includes corresponding Graph/Chart) 30
Wine Closures - A Historical Perspective 30
Types of Wine Closures 31
Natural Cork 31
Synthetic Cork 31
Screw Caps 31
Cosmetics and Toiletries 32
Food 32
Growing Demand for Closures in the Dairy Market 32
Evolution of Dairy Container Caps 32
Household and Automotive Chemicals 33
Pharmaceuticals 33
Other Applications 33

7. PRODUCT INTRODUCTIONS/INNOVATION 34
Bericap Introduces Aseptic Sports Drink Closures 34
Kortec Launches One-Piece Caps and Closures 34
Gerresheimer Subsidiary Develops Pharma Closures, Measuring Caps 34
Klean Kanteen' Launches Wide-Mouth Stainless Steel Bottles Line 35
Finn-Korkki Launches New Ring Pull Closure 35
Tetra Pak Releases Easy-to-Open Tetra Top Eifel O38 Package 35
Midwesco® Unveils New Pleat+Plus® Molded Caps 36
Elopak Introduces Pure-Twist Caps 36
Evergreen Packaging Unveils Spout-Pack Closures 36
Orbis Introduces GP4048-46 Bulk Container 37
Norseman Plastics Launches Norseman NPL351 Pallet 37
Campbell Soup Introduces PET Bottle with VAJ Closure 37

8. PRODUCT INNOVATIONS/LAUNCHES IN THE RECENT PAST - A PERSPECTIVE



BUILDER 38
Rieke Packaging Systems to Introduce a New Bottle Cap Threading 38
Caps and Closures Introduces Flipit Caps 38
Closure Systems International Launches Pro-max 38mm 2SC 38
BERICAP Launches Light Weight Caps and Closures Range 38
BERICAP Introduces Sportscap and SuperShorty® 39
BERICAP Launches Two Closure Solutions 39
BERICAP Introduces GALILEO® I and GALILEO® II 39
BERICAP Rolls Out GALILEO® I 29 40
CROWN Food Europe Unveils PeelSeam' 40
CROWN Food Packaging to Introduce Easylift' Easy-Open Ends 40
Rexam Launches Turbo Insert' 41
Jolt Energy Launches First Re-sealable Energy Drink 41
Silgan to Re-Launch 70mm Deep Twist-Off' Pink Closures 41
Silgan Launches 38mm PLASTI-TWIST PLUS Closures 41
CSI Rolls Out Aqua-Max 30.25mm Water Closures 41
Crown Closures Europe Expands Ideal' Closure Range 42
RPC Containers Develops New Cap for Headstand Bottles 42
BERICAP Introduces Advanced 38 mm Closure 42
BERICAP Introduces Galileo II for Vinegar 42

9. RECENT INDUSTRY ACTIVITY 43
Martens China to Cap PET Beer Bottles with Bericap's SuperShorty 43
Asparron Capital Takes Over Assets of Cosmetic Specialities 43
Procap Acquires Sofiplast 43
Braskem Signs Agreement with Tetra Pak 44
Beverage Packaging Holdings Takes Over Reynolds Group 44
Closure Systems International to Start a Plastic Closure Plant 44
Rexam Acquires Remaining Stake in Pavisa JV 44
Graham Buys Minority Stake in PPI Blowpack 44
Retal Industries Aquires PET Molding Plant of Uniplast Closed
Joint Stock 45
Silgan Holdings Acquires Certain Business of Grup Vemsa 45
Alcoa Divests Consumer and Packaging Businesses to Rank Group 45
Berry Plastics Acquires Captive Plastics 45
CapAble and Aqua Scandik Enter into a Licensing Agreement 46
Ball Corporation to Shutdown Beverage Packaging Units 46
Can-Pack India Inks MoU with Maharashtra Industry Development
Company 46
Herti to Expand Production 46
CSI/Cosmolab Enters into Partnership with Cereplast 46
BERICAP Inks Agreement with BioGaia 47
Crown Holdings Inks License Agreement with Toyo Seikan Kaisha 47
Portola Packaging to Consolidate Operations 47
Zeller Plastik Philippines Commences Bottle Caps Production 48

10. CORPORATE DEVELOPMENTS IN THE RECENT PAST - A PERSPECTIVE BUILDER 49
Berry Plastics Corporation Purchases Assets of Erie County
Plastics 49
Owens-Illinois Divests Plastics Packaging Business to Rexam 49



Guala Closures Acquires Auscap, a Metal Closure Producer 49
Silgan Holdings Acquires Three White Cap Closure Operations 50
Plasticum Group Acquires Berry Plastics 50
Shetron Teams Up with Metropak to Produce Caps & Closures 50
CROWN Closures Europe Starts New Unit in Spain 50
Alcoa Offers Aluminum Closures for Suntory and FamilyMart 51

11. FOCUS ON GLOBAL KEY PLAYERS 52
AptarGroup, Inc. (USA) 52
Bericap GmbH & Co. (Germany) 52
Berry Plastics Corporation (USA) 52
Kerr Group, Inc. (USA) 52
Closure Systems International, Inc. (USA) 53
Crown Holdings, Inc. (USA) 53
Pelliconi & C. SpA (Italy) 54
Phoenix Closures, Inc. (USA) 54
Portola Packaging, Inc. (USA) 54
Rexam PLC (UK) 54
Silgan White Cap Americas LLC (USA) 55
Supreme Corq, LLC (USA) 55
Taensa S. A. (Ecuador) 55

12. GLOBAL MARKET PERSPECTIVE 56
Table 5: World Recent Past, Current & Future Analysis for Caps
and Closures by Geographic Region - US, Canada, Japan, Europe,
Asia-Pacific (excluding Japan), Latin America and Rest of
World Independently Analyzed with Annual Sales Figures in
Billion Units for Years 2007 through 2015 (includes

Table 6: World Recent Past, Current & Future Analysis for Caps
and Closures by Geographic Region - US, Canada, Japan, Europe,
World Independently Analyzed with Annual Sales Figures in US$
Million for Years 2007 through 2015 (includes corresponding
Graph/Chart) 57

Table 7: World Historic Review for Caps and Closures by
Geographic Region - US, Canada, Japan, Europe, Asia-Pacific
(excluding Japan), Latin America and Rest of World
Independently Analyzed with Annual Sales Figures in Billion
Units for Years 2000 through 2006 (includes corresponding
Graph/Chart) 58

Table 8: World Historic Review for Caps and Closures by
Independently Analyzed with Annual Sales Figures in US$
Graph/Chart) 59



Table 9: World 11-Year Perspective for Caps and Closures by
Geographic Region - Percentage Breakdown of Unit Sales for US,
Canada, Japan, Europe, Asia-Pacific (excluding Japan), Latin
America and Rest of World Markets for Years 2005, 2010 & 2015

Table 10: World 11-Year Perspective for Caps and Closures by
Geographic Region - Percentage Breakdown of Dollar Sales for
US, Canada, Japan, Europe, Asia-Pacific (excluding Japan),
Latin America and Rest of World Markets for Years 2005, 2010 &
2015 (includes corresponding Graph/Chart) 61
Analysis by Product Segment 62
Table 11: World Recent Past, Current & Future Analysis for
Plastic Caps and Closures by Geographic Region - US, Canada,
Japan, Europe, Asia-Pacific (excluding Japan), Latin America
and Rest of World Independently Analyzed with Annual Sales
Figures in Billion Units for Years 2007 through 2015 (includes

Plastic Caps and Closures by Geographic Region - US, Canada,
Figures in US$ Million for Years 2007 through 2015 (includes

Table 13: World Historic Review for Plastic Caps and Closures
by Geographic Region - US, Canada, Japan, Europe, Asia-Pacific
Graph/Chart) 64

Table 14: World Historic Review for Plastic Caps and Closures
by Geographic Region - US, Canada, Japan, Europe, Asia-Pacific
Graph/Chart) 65

Table 15: World 11-Year Perspective for Plastic Caps and
Closures by Geographic Region - Percentage Breakdown of Unit
Sales for US, Canada, Japan, Europe, Asia-Pacific (excluding
Japan), Latin America and Rest of World Markets for Years
2005, 2010 & 2015 (includes corresponding Graph/Chart) 66

Table 16: World 11-Year Perspective for Plastic Caps and
Closures by Geographic Region - Percentage Breakdown of Dollar




Metal Caps and Closures by Geographic Region - US, Canada,

Metal Caps and Closures by Geographic Region - US, Canada,

Table 19: World Historic Review for Metal Caps and Closures by
Graph/Chart) 70

Table 20: World Historic Review for Metal Caps and Closures by
Graph/Chart) 71

Table 21: World 11-Year Perspective for Metal Caps and

Table 22: World 11-Year Perspective for Metal Caps and

Other Caps and Closures by Geographic Region - US, Canada,



Other Caps and Closures by Geographic Region - US, Canada,

Table 25: World Historic Review for Other Caps and Closures by
Graph/Chart) 76

Table 26: World Historic Review for Other Caps and Closures by
Graph/Chart) 77

Table 27: World 11-Year Perspective for Other Caps and

Table 28: World 11-Year Perspective for Other Caps and
End Use Application Analytics 80
Consumption of Caps and Closures in Beverage Applications by
Graph/Chart) 80

Table 30: World Historic Review for Consumption of Caps and
Closures in Beverage Applications by Geographic Region - US,
America and Rest of World Independently Analyzed with Annual
Sales Figures in US$ Million for Years 2000 through 2006

Table 31: World 11-Year Perspective for Consumption of Caps
and Closures in Beverage Applications by Geographic Region -



Percentage Breakdown of Dollar Sales for US, Canada, Japan,
Europe, Asia-Pacific (excluding Japan), Latin America and Rest
of World Markets for Years 2005, 2010 & 2015 (includes

Consumption of Caps and Closures in Cosmetic & Toiletry
Applications by Geographic Region - US, Canada, Japan, Europe,
Graph/Chart) 83

Closures in Cosmetic & Toiletry Applications by Geographic
Region - US, Canada, Japan, Europe, Asia-Pacific (excluding
Japan), Latin America and Rest of World Independently Analyzed
with Annual Sales Figures in US$ Million for Years 2000
through 2006 (includes corresponding Graph/Chart) 84

and Closures in Cosmetic & Toiletry Applications by Geographic
Region - Percentage Breakdown of Dollar Sales for US, Canada,
and Rest of World Markets for Years 2005, 2010 & 2015

Consumption of Caps and Closures in Food Applications by
Graph/Chart) 86

Closures in Food Applications by Geographic Region - US,

and Closures in Food Applications by Geographic Region -




Consumption of Caps and Closures in Household & Automotive
Chemical Applications by Geographic Region - US, Canada,

Closures in Household & Automotive Chemical Applications by
Graph/Chart) 90

and Closures in Household & Automotive Chemical Applications
by Geographic Region - Percentage Breakdown of Dollar Sales
for US, Canada, Japan, Europe, Asia-Pacific (excluding Japan),
Latin America and Rest of World Markets for Years 2005, 2010 &

Consumption of Caps and Closures in Pharmaceutical
Applications by Geographic Region - US, Canada, Japan, Europe,
Graph/Chart) 92

Closures in Pharmaceutical Applications by Geographic Region -
US, Canada, Japan, Europe, Asia-Pacific (excluding Japan),
Latin America and Rest of World Independently Analyzed with
Annual Sales Figures in US$ Million for Years 2000 through

and Closures in Pharmaceutical Applications by Geographic
Region - Percentage Breakdown of Dollar Sales for US, Canada,
and Rest of World Markets for Years 2005, 2010 & 2015

Consumption of Caps and Closures in Other Applications by



Graph/Chart) 95

Closures in Other Applications by Geographic Region - US,

and Closures in Other Applications by Geographic Region -

13. THE UNITED STATES 98
A.Market Analysis 98
Outlook 98
Factors Influencing Caps and Closures Demand 98
Convenience Bolsters Demand for Plastic Caps & Closures 99
Technological Advancements Boost Plastic Closures Market 99
Demand for Metal Closures Slides 100
Beverages & Cosmetics and Toiletries - Major Growth 100
Sectors 100
Wine Closures Market - An Introduction 101
Screw Cap Market 101
Competitive Landscape 101
Table 47: Leading Players in the US Caps and Closures
Market (2007): Percentage Share of Breakdown of Value Sales
for Rexam, Alcoa/CSI, Berry Plastic, AptarGroup, Silgan,
MeadWestv, and Others (includes corresponding Graph/Chart) 102
B.Market Analytics 103
Table 48: US Recent Past, Current & Future Analysis for Caps
and Closures by Product Segment - Plastic, Metal, and Other
Markets Independently Analyzed with Annual Sales Figures in
Billion Units for Years 2007 through 2015 (includes

and Closures by Product Segment - Plastic, Metal, and Other
US$ Million for Years 2007 through 2015 (includes

Table 50: US Historic Review for Caps and Closures by
Product Segment - Plastic, Metal, and Other Markets
Graph/Chart) 104



Graph/Chart) 104

Table 52: US 11-Year Perspective for Caps and Closures by
Product Segment - Percentage Breakdown of Unit Sales for
Plastic, Metal, and Other Markets for Years 2005, 2010 &

Product Segment - Percentage Breakdown of Dollar Sales for

and Closures by End-Use Segment - Beverages, Cosmetics &
Toiletries, Food, Household & Automotive Chemicals,
Pharmaceuticals, and Other Markets Independently Analyzed

End-Use Segment - Beverages, Cosmetics & Toiletries, Food,
Household & Automotive Chemicals, Pharmaceuticals, and Other

End Use Segment - Percentage Breakdown of Dollar Sales for
Beverages, Cosmetics & Toiletries, Food, Household &
Automotive Chemicals, Pharmaceuticals, and Other Markets for
Years 2005, 2010 & 2015 (includes corresponding Graph/Chart) 109

14. CANADA 110
Outlook 110
Table 57: Canadian Recent Past, Current & Future Analysis
for Caps and Closures by Product Segment - Plastic, Metal,
and Other Markets Independently Analyzed with Annual Sales
Figures in Billion Units for Years 2007 through 2015





Table 59: Canadian Historic Review for Caps and Closures by
Graph/Chart) 112

Graph/Chart) 112

Table 61: Canadian 11-Year Perspective for Caps and Closures
by Product Segment - Percentage Breakdown of Unit Sales for

by Product Segment - Percentage Breakdown of Dollar Sales
for Plastic, Metal, and Other Markets for Years 2005, 2010 &

for Caps and Closures by End-Use Segment - Beverages,
Cosmetics & Toiletries, Food, Household & Automotive
Chemicals, Pharmaceuticals, and Other Markets Independently
Analyzed with Annual Sales Figures in US$ Million for Years
2007 through 2015 (includes corresponding Graph/Chart) 115


by End Use Segment - Percentage Breakdown of Dollar Sales
for Beverages, Cosmetics & Toiletries, Food, Household &

15. JAPAN 118
Market Analysis 118
Table 66: Japanese Recent Past, Current & Future Analysis





Table 68: Japanese Historic Review for Caps and Closures by
Graph/Chart) 120

Graph/Chart) 120

Table 70: Japanese 11-Year Perspective for Caps and Closures







16. EUROPE 126
Outlook 126
Closure-Intensive Packaging Boosts Demand 126
Spiraling Costs of Raw Material and Energy Pose Challenge 126
Push-pull Closures to Witness higher Growth Rates 127
Plastic Closures Market - Production & Demand Scenario 127
Custom Closures - Enormous Growth Potential 127
Beverages Closures - A Major Segment 128
Liquid Food: Leading Segment in Non-Beverages Category 128
Divergent Strategies in Vogue Across Europe 128
Polymer Resin Production 128
Table 75: Polymer Resin Used in Plastic Closures
Production (2007): Percentage Share Breakdown for PP
Resin, PE/EVA Resin, and Others (includes corresponding
Graph/Chart) 129
Table 76: European Recent Past, Current & Future Analysis
for Caps and Closures by Geographic Region - France,
Germany, Italy, UK, Spain, Russia, and Rest of Europe
Graph/Chart) 129

for Caps and Closures by Geographic Region - France,
Germany, Italy, UK, Spain, Russia, and Rest of Europe
Graph/Chart) 130

Table 78: European Historic Review for Caps and Closures by
Geographic Region - France, Germany, Italy, UK, Spain,
Russia, and Rest of Europe Independently Analyzed with
Annual Sales Figures in Billion Units for Years 2000 through

Geographic Region - France, Germany, Italy, UK, Spain,
Russia, and Rest of Europe Independently Analyzed with
Annual Sales Figures in US$ Million for Years 2000 through

Table 80: European 11-Year Perspective for Caps and Closures
by Geographic Region - Percentage Breakdown of Unit Sales
for France, Germany, Italy, United Kingdom, Spain, Russia,
and Rest of Europe Markets for Years 2005, 2010 & 2015



by Geographic Region - Percentage Breakdown of Dollar Sales
for France, Germany, Italy, United Kingdom, Spain, Russia,
and Rest of Europe Markets for Years 2005, 2010 & 2015



Graph/Chart) 137

Graph/Chart) 137









16a. FRANCE 143
Market Analysis 143
Table 91: French Recent Past, Current & Future Analysis for
Caps and Closures by Product Segment - Plastic, Metal, and
Other Markets Independently Analyzed with Annual Sales


Table 93: French Historic Review for Caps and Closures by
Graph/Chart) 145

Graph/Chart) 145

Table 95: French 11-Year Perspective for Caps and Closures


Caps and Closures by End-Use Segment - Beverages, Cosmetics &




End-Use Segment - Beverages, Cosmetics Toiletries, Food,


16b. GERMANY 151
Market Analysis 151
Table 100: German Recent Past, Current & Future Analysis for


Table 102: German Historic Review for Caps and Closures by
Graph/Chart) 153

Graph/Chart) 153

Table 104: German 11-Year Perspective for Caps and Closures





Caps and Closures by End-Use Segment - Beverages, Cosmetics &

End-Use Segment - Beverages, Cosmetics Toiletries, Food,

Automotive Chemicals, Pharmaceuticals, and ther Markets or

16c. ITALY 159
Market Analysis 159
Table 109: Italian Recent Past, Current & Future Analysis

Table 110: Italian Recent Past, Current & Future Analysis

Table 111: Italian Historic Review for Caps and Closures by
Graph/Chart) 161

Table 112: Italian Historic Review for Caps and Closures by
Graph/Chart) 161

Table 113: Italian 11-Year Perspective for Caps and Closures



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