2. Nestlé Samalkha factory
Nestlé Samalkha was set up in year 1992, with Soya based products. Slowly it
involved into manufacturing of Milk powders, Infant weaning Cereals, Culinary
products, Chilled Dairy. Now Nestle Samalkha factory is actively engaged in manufacturing
of variety of dairy and food products viz. Cereal Foods, Infant Foods and Dahi etc under
different brand names and marketed in India and abroad.
Nestle Samalkha operations are aimed at offering consumers with superior
quality products and full value for his money. At the factory, all work towards
achieving “excellence” through people and continuous improvement. With the
business concept in place, Nestle has under its umbrella – the 5S, DMAIC, SAP,
Hygiene/Pest control, Safety, NGMP, NIMS, Sensory evaluation and Training &
On the environmental management front, Nestle has the best monitoring systems and
NEMS in place. Nestle also follow an “Integrated Pest Management System”within and
outside Nestle premises.
Head Quartered at Vevey Switzerland
3. Nestlé Samalkha factory
Nestle Samalkha has a sound quality policy which is as follows:
1. Achieve preference and consistency.
2. Strive for zero defect & No waste.
3. Everybody’s commitment.
4. Guarantee Food Safety & Full Compliance.
4. Nestlé Samalkha factory
INFANT CEREAL
➢ Cerelac & its variants Pack Size
● Cerelac Apple 300g &100g
● Cerelac Apple Cherry 300g
● Cerelac Orange 300g
● Cerelac Mixed Fruit 300g
● Cerelac Wheat Rice Mango 300g
● Cerelac Rice 300g
5. INFANT FORMULA
➢ Nestogen & its variants Pack Size
● Nestogen 1 400g
● Nestogen 2 400 g
➢ Lactogen & its variants
● Lactogen 1 400 g
● Lactogen 2 400 g
● Lactogen 3 400 g
● Lactogen 4 400 g
Nestlé Samalkha factory
6. ➢ NAN & its variants
NAN Pro 1 400 g
NAN Pro 2 400 g
NAN Pro 3 400 g
NAN Pro 4 400 g
Baby & Me
Nestlé Samalkha factory
7. CHILLED DAIRY
● Slim Dahi 200 g & 400 g
● Jeera Raita 185 g & 380 g
● Pouch curd 85 g
● A+ Dahi 200 g & 400 g
● Acti plus Probiotic Dahi 400 g
● Yoghurt & its variants:-
Real Strawberry Yoghurt 100 g
Real Mango Yoghurt 100 g
Nestlé Samalkha factory
8. INFANT Formula
Nestle provides proper processing for the manufacturing of infant formulae as
part
of comprehensive dairy program ranging from raw milk reception to powder
recombination, mixing ,evaporation , and spray drying.
9. Process of Infant Formula
Fresh Milk
Reception
Milk
Reception
Tank
Balance Tank
Plate Heat
Exchanger
Storage
Silo’s
Process Silo
Scanima
Mixing
Hydration
Tank
Finisher
Balance Tank
11. Egron-1
• Spray Dryer 5
Nozzle
Vibra
• AD1- 95 C
• AD2- 90 C
• AD3- 30 C
Sieving & Setting Pressure Pot
Reception
Hopper
Magnet Star Valve
Kmatic Mill
Base Powder Silo
Process of Infant Formula
12. Process of Infant Formula
Refill
Hopper
Continuous
Mixture
IF Filling
Stacker
1&2
Auto
Cortoner
Gluing Coding
X-Ray
Over
Wrapping
13. STANDARDISATION
It is a process of standardizing the milk according to the mandatory norms of
Nestle and making it compatible for further processing.
14. SCANIMA
Scanima tank is a tank where the dry ingredients and the standardized milk is mixed well,
here the temperature is increased to 35 0 C – 37 0 C and pressure is kept 0.2 bar under
vacuum.
The following are the products those are tipped in scanima as the dry ingredients:-
1. Demineralized Why Powder
2. Maltodextrin Powder
3. Sucrose
4. MSK Milk Powder
5. Rework
6. Wet Lactose
7. Why Protein Isolate
SPECIFICATIONS
➢ Model – SRA 3000
➢ Capacity – 3000lt
➢ Revs/min – 1482rpm
➢ Power – 90kw
17. Powder Forming in the tower
Tower
Shifter
2mm
Emergency
Hopper
Hot Air
Lacithen
Adria-Line Join
Nozzle
Multi Cyclone
Very High
Temp
High
Temp
Low
Temp
Inlet Hot Air
Multi Cyclone
Reception Hopper
18. Sieve 2mm
Trace Element
*****
******************************
Magnet
Screw Conveyor
*****
Star Valve
Kmatic Mill
Base Powder
Refill
Hopper
Liw-F
Grinder
*****
Hopper of TE
Star Valve
Screw Conveyor
Liw-F
***** Screw Conveyor
Continuous Mixture
*****Screw
Conveyor
*
Butterfly Wall
Rework Silo
*
Base
Powder
Liw-F
*
19. Egron
Spray drying is a transformation of feed from a fluid state into a dried particulate
form by spraying the feed into a hot drying medium
Egron is a type of spray drier involves atomizing concentrated milk into hot
stream,
the atomization is done by 4 to 5 pressure nozzle, by controlling the product flow,
airflow, temperature, it is possible to evaporate almost all moisture
A liquid feed entering the spray dryer undergoes a series of transformations
before it becomes powder. The changes are due to the influence of each of the
four stages involved in spray drying:-
● Atomization of the feed solution.
● Contact of spray with the hot gas.
● Evaporation of moisture.
● Particle separation.
