I think this report will be helpful for a Textile student to make a Internship Report

1. LETTER OF TRANSMITTAL
November, 03, 2016
To,
The Supervisor
Saiful Islam Tanvir
Assistant Professor
Shanto-MariamUniversity of Creative Technology
Subject: Submission of Internship report
Dear Sir,
It gives me enormous pleasure to submit the internship report on
“Industrial Attachment at FakirApparels Limited” as per the supervisor’s
instruction. I expect this report to be informative as well as comprehensive.
I demonstrate my best mark of respect and gratitude to you for providing
us the opportunity to do our internship. We feel the 8 weeks experience
will facilitate us a lot in our future career life. For any further
explanations about the report please summon us, we will be gladly
available to clarify the ins and outs.
Sincerely Yours
Md.Shaidur Rahman
ID-132011301
Shanto-MariamUniversity of Creative Technology

2. DECLARATION
We, hereby declare that this internship report on “Industrial Attachment at
Fakir
Apparels Limited” submitted by us to Fakir Apparels Limited, in partial
fulfillment of the requirement for the degree of BA(Hons) in Apparel
Manufacturing Management and Technology is an original work. It has
not been submitted earlier, either partly or wholly to any other
Organization, University or Institution for the awardof Degree, Diploma,
and Fellowship or other similar titles or prizes and that the work has not
been published in any journal or magazine.
Md.Shaidur Rahman
ID-132011301
Md. SafayetAlam
ID-132011235
Md. Ahaduzzaman Sohan
ID-131011006
Department of AMMT
Shanto-MariamUniversity of Creative Technology

3. CERTIFICATE
This is to certify that the internship report on “Industrial Attachment at
Fakir
Apparels Limited” submitted in partial fulfillment of the requirement for the
degree of
BA (hons) of Shanto-Mariam University of Creative technology.
Md. Shaidur Rahman ID-132011301, and Md. Rezaul Karim ID# 101-
090407. Have worked under my supervision and guidance and that no
part of this has been submitted for the award of any other Degree,
Diploma, Fellowship or other similar titles or prizes and that the work
has not been published in any journal or magazine.
Certified
Saiful Islam Tanvir
Assistant Professor
Shanto-MariamUniversity of Creative Technology
ACKNOWLEDGEMENT

4. At first, we would like to express our gratitude to almighty Allah for
enabling us the strength and opportunity to complete the report in the
schedule time successfully.
We are deeply indebted to our supervisor Saiful Islam Tanvir, Course
Coordinator, department of Textile Engineering for his stimulating
inspiration, kind guidance, valuable suggestions & sagacious advicesduring
our internship period. His suggestions& guidance have made the report in a
goodmanner.
We express our sincere gratitude to Engr. KawsarAlam Sikder, General
Managerof FakirApparels Limited, who has guided us by giving his valuable
suggestions. Specialthanks to the personnelof knitting sectionfor guiding us.
We also express our gratitude to Mr. Mostak Ahmed, AssistantManagerof
Quality Lab. We put our specialthanks to Jewelsir who has provided us a lot
of information and his valuable knowledge & suggestions in dyeing section.
We are loaner to merchandising manager Mr. Rafiqul Islam for his
guidance and helps. We are also thankful to other personnel of
merchandising section for their helping attitude. We are thankful to the
personnel of printing section for their inspiration and helps.
We would like to express our deep sense ofgratitude and thanks to Mr.
Md. Foyez Uddin and Mr. Rafi of HRM department for his kind cooperation
and observation, for their guidance, valuable knowledge & suggestionsduring
my internship period.
We would like to conveyour best regards to all the officials and workers of
the FakirApparels Limited. We especiallylike to thank our parents & all of
our family members for extending their helping hand at a time when we need
it most.
We remember all the care and love of our friends who made our every
existence more meaningful and worthy. Finally we would like to put special
thanks to the authority of FakirApparels Limited for allowing us in their
organization.

5. EXECUTIVE SUMMARY
The internationally recognized Buyers or clients are looking for those
countries for producing their apparel products where different types of mills
have established as a one stop source for the global apparel market, satisfy
and meet customer’s expectation by developing and providing products and
services on time, which offer value in terms of Quality, Price,
Safety & Environmental impact. And also assure complete compliance with
the international quality standards and also to provide the employees
internationally acceptable working condition/standards. In Bangladesh, there
are different types of Textile
Industry those are producing high quality textile and apparel product. Fakir
Apparels Limited. is one of them. Fakir Apparels Limited. is Composite Knit
Garments Manufacturer & Exporter, having all state of the art facilities with
the annual turnover US $ 30 Million. They have Different types of knitting,
Dyeing, Cutting, Sewing, and Finishing machines supplied by mostly Japan,
Taiwan, U.K, USA, China, etc. which are very latest. It has high production
where 30 tons of knitted and finished fabrics are produced per day. The
production is controlled by technical persons. All of the decision makers of
production sector in Fakir Apparels Limited are textile graduates. All the
Yarn, Chemicals and dyes use for Knitting, dyeing and finishing are well
branded. They produce their product for their buyer and client those are
coming from international market like USA, U.K, Sweden, Ireland, France,
Germany, Belgium, Spain. They follow all the system for their machines
maintenance so production cannot hamper.
In this report, we have tried to give some information about Fakir Apparels
Limited. And we have observed that Fakir Apparels Limited. Produce high
quality fabric and fulfill the special requirements from the different types of
buyers by following different internationally recommended standard method.

6. TABLE OF CONTENTS
S L.
No
Topic Page
No
Letter of transmittal I
Declaration II
Certificate III
Acknowledgement IV
Executive summary V
OVER VIEW OF THE FACTORY 1
GeneralInformation of The Factory 2-3
Certificates 4
Buyers 5
Product Mix 6
Departments Relatedwith Production 6
Supporting Department 7
Plant Location 8
KNITTING SECTION 9
Organogram 10
Knitting 11
Raw Materialfor Knitting 11-12
Machine List of Knitting Section 13
Specificationof Circular Knitting Machine 13-18
Others Machines in Knitting Section 18
Sequence of Operations in Knitting Section 19
Processflowchart 20
Product Mix 20-21
Considerable Points to Produce Knitted 21-22

7. Fabrics
Production Calculation 22-23
Basic Knitting Elements 23-24
Different Parts of Knitting Machine 24-25
Quality Checking Flowcharts 26
Types of Knit Fabric Produce By FAL 27-28
Knitting Faults 29-35
BATCH SECTION 36
Batching 37
Function of Batch 37
Proper batching Criteria 38
BatchManagement 38
COLOR LAB 39
ColorLab 40
Sequence of Operation 40-41
Spectrophotometer 41-42
Verivied Cabinet 43-44
Working Flowchart 45
Lab Dyeing Procedure for Cotton 46
Lab dyeing process for levafix ca/ remazol rr/
remazol ultra rgb
47
Lab Dyeing Process forAll Dye 48-51
DYEING SECTION 52
Organogram 53
Responsibility of Production Officer 54
Job Description 54
Dyeing machine Capacity 55-56
Dyeing Machine Specification 57-58
Raw Materialfor Dyeing 58-60

8. Dyes List 60
Chemicaland Auxiliaries List 61
Flowchartfor Dyeing 62
Pretreatmentand Dyeing Process 61-69
Main Parts of Dyeing Machines 70-72
Dyeing ParameterControlChart 72-73
Common Dyeing Faults with Their
remedies
73-76
FINISHING SECTION 77
Finishing 78
Objective of Finishing 78
Types of Finishing 78
Organogram 79
Flow Chart of Finishing Section 80
Flow Chart for Peachfinish 80-81
Slitting Machine 81-83
Stenter Machine 83-84
Open Compactor 85
Squeezer 86
Dryer 87
Tube Compactor 88-89
QUALITY LAB 90
Laboratory Machine with Its Specification 91-92
Yarn count test. 93
Evenness testof yarn. 93
Fabric GSM tests. 93
TPI test. 93
Calculationof shrinkage & Twist% of
garments.
94

9. PH
test 94-95
Pilling testof fabric. 95
Formaldehyde test ISO 14184–1 JISAJISB 95
Colorfastness to Rubbing. 96
Colorfastness to Washing. 96
Colorfastness to perspiration. 97
GARMENTS CUTTING SECTION 98
Machine Specification 98
Standard Operating Procedure of Cutting
Section
99-100
PRINTING SECTION 101
GeneralOverview 102
Types of printing 102-103
Machine Brand 103
Flowchartof printing Section 104-105
Expose Room 106
Print wise Curing 108
Common Print Defects 109
MajorCauses ofPrint Defects 111-112
Sewing Section 112
Sewing 113
Organogram of Sewing Section 113
FloorLayout Plan of Sewing Section(4th
Floor): 114
Name of the Machines Used in Sewing
Section
115
Activities of Sewing Section 115-116

10. Different Types of Stitches 116-117
Different Types of Sewing Machines 117-119
Machine wise Sewing Thread
Consumption (for 1st
Stitch)
120
Different Types of Seam 121
Different types of Defects 122
ProcessFlow ofSome Products 122-123
Garments FinishingSection 124
ProcessSequence ofGarments Finishing 125-127
FloorLayout Plan of Garments Finishing 128
Machine Descriptionof Garments
Finishing
129
Material Used in Garments
Finishing
130
The GeneralRules of
Spot Removing
130
Flow Chart of
Garments Inspection
131
Packaging 132
Photo Gallery of
Finishing
133
MERCHANDISING SECTION 134
Introduction 135
Needof Merchandiser 135
Responsibility of Merchandiser 135-138
Main Procedures ofMerchandisers 138

11. ChronologicalProcessofMerchandising 139
Sequence of Sample 139-142
Trims 142-143
Communication in International Business 143
The Information Normally Get About an
Order
143
How a merchandiser meet buyers
requirements
143
Methods of purchasing raw materials 143
Procedures ofimported goods 143
How does the acceptedorderis passedon
the floor
143
How a merchandiser track his/her
production.
144
INDUSTRIAL ENGINEERING
SECTION
145
Introduction 146
Activities of IE 146
Objectives of IE 147
Function of an Industrial Engineer 147
Techniques of IE 148-149
IE Job Profile 149-150
Organogramof IE Department in FAL 150
IE Tools 150
Some Terms and Definition Used in IE 150-153
Some Formula 154
QUALITY ASSURANCE
SECTION
155
QA system 156

12. Quality ManagementSystem 156
Online Quality Control 157
Offline Quality Control 158
MAINTENANCE DEPARTMENT 159
Maintenance 160
Types of Maintenance 161
Flowchartof Maintenance 162
Maintenance Tools 162
Maintenance Procedure ofDifferent
Machine
163
UTILITY SERVICE 165
Utility Service 165
Electricity 166
CompressedAir 167
WaterTreatment Plant 167
Method of Water Softening 168
Sequence of WaterTreatment plant 169
Measurementof WaterHardness 169
STORE AND INVENTORY 170
Inventory 170
Causes ofMaintain Inventory 170
Inventory ManagementforRaw Material 171
COST ANALYSIS 172
Costing system 172
Price of Different Operation 173
Remarks 173
MARKETING STRATEGY 173
Marketing Information 173

13. Marketing Strategy 173
Majorbuyer 174
Exported Country 174
CONCLUSION 174
BIBLIOGRAPHY 175