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IS : 2542 (part II/Set 1 to 8) - 1981
( Reaffirmed 1990 )
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
( First Revision )
Gr 6
E
First Reprint MARCH 1997
UJX 691.311 : 620.1
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADURSHAHZAFAR MARG
NEW DELHI110002
August 1981
( Reaffirmed 1997 )
IS : 2542 ( Part II/See 1 to 8 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
(First Revision)
Gypsum Building Materials Sectional Committee, BDC 21
Chairman
De S. K. CHOFBA
Members
Representing
Cement Research Institute of India, New Delhi
DR K. C. NABAXQ ( Alfcrnafe to
Dr S. K. Chopra )
San1 K. K. S. A~~AWAL Development Commissioner, Small Scale Indus-
tries, New Delhi
SHRI L. T. P. SINHA ( Allmale )
SHRI N. G. BASAK Directorate General of Technical Development,
New Delhi
SHRI K. D. BHAR~AVA
MININQ ENGINEER ( Alfcrnate )
Srrnr K. K. BHATIA
SHRI A. M. BUTT
SHRI B. L. THAPPA ( Altmofe)
SHRI P. C. CHANDA
SURI S. K. KOHLI ( Alfernnfe )
SHHI G. J. CHANDAK
SHRI P. N. MEHTA ( Alkrnate )
DIRECTOR ( AUCH )
Directorate of Mines 8t Geology, Government of
Rajasthan, Jaipur
All India Pottery Manufacturers’ Association,
Calcutta
J & K Minerals Ltd, Jammu Tawi
Engineer-in-Chief’s Branch, Army Head-
quarters
Geological Survey of India, Calcutta
Research, Designs and Standards Organization
, , ( Ministry of Railways )
JOINT DIRECTOH ( ARCH ) ( Alfarnnre)
DR S. K. GUHA Central Glass & Ceramic Research Institute
Sam S. N. Gnosrr (Allemote )
(CSIR), Calcutta
SHRl A. V. HUNDEKAR Siporex India Ltd, Pune
SHRI S. S. BABU ( Alternate)
( Confinued on fmpe 2 ]
@ Copyrig& 1981
BUREAU OF INDIA3 STANDARDS
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS I 2542 ( Part II/Set 1 to 8 ) - 1981
( Continued from page 1 )
Members Representing
SRRI K. K. MADAN Delhi Development Authority, New Delhi
SHRI HAZARI LAL MARWAH Central Builders’ Association ( Regd ), Delhi
SHRI AYABJIT SINCZIXC~AUDHEY
( Alfcrnafr )
DR IREHAD MASSOD
DR MANJIT SINQH ( Alternate )
DE ING S. K. MEHTA
SHRI K. C. MITAL
Sa~r B. G. SHARYA ( Ahnate )
SHRI D. MOHTA
SHRI L. RAMIAH
DR A. V. R. RAO
SHRI J. SEN GUPTA ( Alternate)
SHRI M. N. ROY
SHRI C. P. SHARDA
SHRI P. K. MAIR ( Alternate)
SHRI SUBHASH SHAIZMA
Sear A. V. S. R.
SUBVEYOROF WOEUS
SHRI D. M. THAKRE
Central Building Research Institute { CSIR ),
Roorkee
RegiootiResearch Laboratory ( CSIR ), Jammu
Rajasthan Housing Board, Jaipur
Raj Plasters Pvt Ltd, Bikaner
Gypsum Industries Private Ltd, Tiruchirapalli
National Buildings Organisation, New Delhi
Rajasthan State Mines and Minerals Ltd, Jaipur
Shri Ram Institute for Industrial Research, Delhi
Associated Instrument Manufacturers ( India )
Private Ltd, New Delhi
SASTRI ( Alternate )
I (NDZ) Central Public Works Department, New Delhi
The Fertilizer ( Planning & Development )
India Ltd, Dhanbad
SHRI S. CHANDRA ( Alternate )
SHRI G. RAMAN, Director General, IS1 ( Ex-o&o Member )
Director ( Civ Fngg )
Secretary
SHRI M. N. NEELAIZANDHAN
Assistant Director (Civ Engg ), IS1
2
IS : 2542 ( Part II/Set 1 to 8 ) - 1981
CONTENTS
FOREWORD ... ... ... .. ...
JS : 2542 ( Part II )-I981 Methods of Test for Gypsum Plaster,
SECTION1
SECTION2
SECTION3
SECTION4
SECTION5
SECTION6
SECTION7
SECTION8
Concrkte and Products: Part II Gypsum Products
(Jirst revision )
MEASUREMENTOFDIMENSIONS ... ...
DETERMINATIONOFMASS ... ... ...
DP.TERMINATIONOF MASSANDTHICKNESSOF PAPER
SURFACING .... ... ... ...
TRANSVERSESTRENGTH ... ... ...
COMPRESSIVESTRENGTH ... ... ...
WATER ABSORPTION __ ... ..-
MOISTURECONTENT ... ... ...
NAIL RETENTIONOFPRECASTREINFORCEDGYMJM
SLABS ... ... ... ...
PAGE
5
7
9
11
13
17
19
21
23
3
As in the Original Standard, this Page is Intentionally Left Blank
IS t 2542 ( Part II/Set 1 to 8 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
( First Revision )
0. FOREWORD
0.1 This Indian Standard ( First Revision ) was adopted by the Indian
Standards Institution on 30 June 1981, after the draft finalized by the
Gypsum Building Materials Sectional Committee, had been approved by
the Civil Engineering Division Council.
0.2 A number of Indian Standards on building gypsum covering specifi-
cations, methods of test and codes of practice are being prepared with a
view to assisting the industry, which is in the initial stages of development.
This standard, which is one in the series, covers the methods of test for
evaluating the different physical properties of gypsum building materials.
For the convenience of the users, this standard covering test methods on
gypsum building materials has been prepared in two.parts as follows:
Part I Plaster and Concrete, and
Part II Gypsum Products.
In the specifications for gypsum plaster and gypsum products,
reference has been made to the particular standard on method of test
while laying down-the physical requirements to be satisfied by the, material.
0.3 This part ( Part II ) was first published in 1964. The revision was .
taken up with a view to updating the methods of test in line with the
current knowledge on the subject. Apart from revising the methods of
test already covered in the first version of this standard, the revision
incorporates methods of test for fibrous gypsum plaster boards covered by
IS : 8273-1976*. Further, the method of trst for determining the non-
combustibility of gypsum partition blocks has been deleted since the
Sectional Committee decided that the corresponding test method given
in IS : 380%1979t was suitable for determining the non-combustibility of
gypsum partition blocks.
*Specification for fibrous gypsum plaster boards.
TMethod of test for non-combustibility of building materials (jr~l fe&iotr ).
5
IS : 2542 ( Part lI/Sec 1 to 8 ) - 1981
0.3.1 For the sake of facility in referring to the methods of test, it has
teen considered more rational to treat each method of test a section and
accordingly the revision consists of eight sections.
0.4 Apart from the methods of test for properties specified in IS : !2095-
1964*, IS : 2849-19641_ and IS : 8273-19762 for gypsum plaster boards,
gypsum partition blocks and fibrous gypsum plaster boards, respectively,
this standard covers a few more tests recommended for these three
products and precast reinforced gypsum slabs.
0.5 In the formulation of this standard, due weightage has been given to
international coordination among the standards and practices prevailing
in different countries in addition to relating it to the practices in the field
in the country,
0.6 In reporting the results of a test or analysis made in accordance with
this standard, if the final value, observed or calculated, is to be rounded
off, it shall be done in accordance with IS : 2-1960s.
*Specification for gypsum plaster boards.
tspecification for non-load bearing gypsum partition blocks ( solid and hollow
types 1.
$Specification for fibrous gypsum plaster boards.
§Rules for rounding off numerical values ( revised ).
6
IS : 2542 ( Part II/Set 1 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
Section 1 Measurement of Dimensions
( First Revision)
1. SCOPE
1.1 This standard ( Part II/Section 1 ) covers the
the dimensions of gypsum products.
2. TERMINOLOGY
method of measuring
2.1 For the purpose of this standard, the definitions given in IS : 2469-
1976* shall apply.
3. PROCEDURE
3.1 Plaster Board
3.1.1 Length and Width - Measurements of length and width shall be
carried out on each of the full-size boards of the sample. The measure-
ments for length and width shall be made separately by calipers, rule or
other suitable means at three points on each board.
3.1.2 Thickness - Measurements of thickness shall be carried out on
the full-size boards of the sample. The thickness shall be measured to
an accuracy of f 0.025 mm. The contacting surface of the micrometer
shall have a diameter of not less than 6 mm and care shall be taken that
the sample is not deformed when the thickness is measured. The readings
shall be taken at six points at each end approximately equally spaced
across the full width of the board. No readings shall be taken less than
25 mm from a cut and less than 75 mm from a folded edge.
3.1.3 Report
3.1.3.1 The average of the three measurements of length and width
of each board shall be reported.
*Glossary of terms relating to gypsum (first rcuision).
7
3.2.1 Length and Width - The length and width shall be measured and
reported as in 3.1.1 and 3.1.3.1 respectively.
3.2.2 Thickness - A saw cut shall be made partly along the length of
the board and thickness measured at a number of points by suitable
means. The actual thickness at any point shall be calculated by taking
the average of the thickness measured at the point and at a distance of
35 mm along the saw cut on each side of the point.
3.3 Partition Blocks
3.3.1 Overall dimensions shall be measured between opposite faces of
the block, the greatest measurement observed being taken as the
dimension.
3.3.2 Sectional dimensions of hollow blocks shall be taken 25 mm
from the ends of the block, the least measurement observed being taken
as the dimension.
3.3.3 Shell dimensions shall be measured from the surface of the
hollow space to the normal surfaces of the block inside the scoring.
IS : 2542 ( Part II/Set 2 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
Section 2 Determination of Mass
( First Revision )
1. SCOPE
1.1 This standard (Part II/Section 2 ) covers the method of determining
the mass of gypsum products.
2. TERMINOLOGY
2.1 For the purpose of this standard, the definitions given in IS : 2469-
1976* shall apply.
3. PROCEDURE
3.1 Plaster Boards
3.1.1 The determination of mass shall be carried out on full-size
specimens in case of partition blocks and specimens taken for the
transverse strength test in case of other products ( see Section 4 ).
3.1.2 The recorded mass in grams of each specimen shall be the mass
determined by conditioning the specimens to constant mass in accordance
with 3.1.3.
3.1.3 The specimens shall be conditioned by drying in an oven at a
temperature of 35 to 4O”C, to constant mass. The weighings shall be
accurate to f 0.1 percent of the mass of the specimen.
3.1.4 Report - The average of the weighings shall be taken and the
mass in kg/m? shall then be determined and reported.
*Glossary of terms relating
As in the Original Standard, this Page is Intentionally Left Blank
IS t 2542 ( Part II/Set 3 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
Section 3 Determination of Mass and Thickness of
Paper Surfacing
( First Revision )
1. SCOPE
1.1 This standard ( Part II/Section 3 ) covers the method of determining
the mass and thickness of paper surfacing of gypsum boards.
2. TERMINOLOGY
2.1 For the purpose of this standard, the definitions given in IS : 2469-
1976* shall apply.
3. PROCEDURE
3.1 Preparation of Test Specimens - Cut approximately 175 mm
square of the board from the field of each of the sample boards. Place
the boards on an edge in an oven maintained at 120 to 150°C for not
less than 4 hours and as much longer as may be required for the gypsum
core to be softened by calcination. Then separate the face and back
papers from the core by careful slitting, sawing and/or peeling. Avoid
tearing, splitting or gouging of the paper. Remove adhering core material
by brushing with a medium stiff brush. If desired, removal of core
material can be facilitated by washing in a stream of water while brushing.
Continue cleaning until paper is essentially free from adhering gypsum.
If specimens have been washed, dry them to constant mass at 40 to 45°C.
Whether washed or not washed, accurately trim them to 150 mm. square.
Then bring the specimens to normal mass by exposing them overnight to
conditions of 27 f 2°C and 65 f 2 percent relative humidity.
*Glossary of terms relating to gypsum (fir~~1revision ).
11
IS : 2542 (Part II/Set 3 ) - 1981
3.2 Determination of Mass and Thickness
3.2.1 hfuass- Weigh the specimens of face paper together to the
nearest 0.1 g and express the mass in g/m 2. Similarly determine the mass
of the back paper.
3.2.2 T~irkness - Using a micrometer gauge, measure and record the
thickness of each specimen at three locations at least 100 mm apart.
Average all the readings on the face paper specimens to obtain the
thickness of the face paper. Average all the readings on the back paper
specimens to obtain the thickness of the back paper.
12
IS : 2542 ( Part II/Set 4 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
Section 4 Transverse Strength
( First Revision )
1. SCOPE
1.1 This standard (Part II/Section 4 ) covers the method of carrying out
transverse strength on gypsum products.
2. TERMINOLOGY
2.1 For the purpose of this standard, the definitions given in IS : 2469-
1976* shall apply.
3. PROCEDURE
3.1 Plaster Boards
3.1.1 Test Specimens - Two specimens each 400 x 300 mm shall be
cut from each board in the sample, one having the 400 mm dimension
parallel to the fibre of the surfacing material and the other at right angles
thereto. The specimen shall be weighed to within 1 g and then stored
at a temperature of 27 f 2°C in an atmosphere having a relative
humidity of 65 f 2 percent. The specimens shall be weighed once a day
until the mass has become constant to within 0.1 percent.
3.1.2 Testing
3.1.2.1 The test specimen shall be placed centrally on self-aligning
bearers A, B and C as shown in Fig. 1 The bearers shall be of mild steel
40 mm in diameter and shall be in the same horizontal plane and parallel
to each other.
3.1.2.2 The distance between the bearers A and B at the lines of
contact with the specimen shall be 350 mm. Bearer C shall be midway
between bearers A and B measured horizontally and rest upon the surface
of the specimen.
*Glossary of terms relating to gypsum (first reoision).
13
IS : 2542 ( Part II/Set 4 ) - 1981
I---- 400mm ________I
FIG. 1 ARRANGEMENTOF LOADING
3.1.2.3 The load shall be applied at a uniform rate through bearer
C. The rate of loading shall not exceed 300 N/min and shall not be less
than 175 N/min.
3.1.3 Rejort - The average breaking load of the specimens cut from
the board in each direction shall be calculated; and the results of the
transverse strength tests shall be reported for the load applied across the
fibre and the load applied parallel to the fibre of the surfacing.
3.2 Fibrous Plaster Boards
3.2.1 Test Specimen - The test specimen 30 cm square shall be
prepared with edges sawn true to line, and not chipped or damaged.
3.2.2 Testing
3.2.2.1 The test specimen shall be centrally placed with finished
surface upwards, on two parallel supports 250 mm apart and extending
across the full width of the specimen as shown in Fig. 2. The bearing
edges of the support shall be rounded to a radius of 3 mm and shall be
straight and in the same horizontal plane.
3.2.2.2 The load shall be applied to the specimen along a line
parallel to and midway between the support at a rate of 50 N/min, by
means of a steel roller 12 mm in diameter extending across the full width
of the specimen and supported so that the load is evenly distributed across
the specimen (see Fig. 2 ). The load measuring device shall be accurate
to within one percent. The deflection of the specimen shall be measured
to the nearest 1 mm.
14
IS : 2542 ( Part II/Set 4 ) - 1981
3.2.2.3 The specimens shall be loaded up to the appropriate proof
load to check whether the deflection under the proof load is less than
the specified value. However, if the deflection under proof load is less
than 6 mm, the load shall be increased until failure occurs. The specimen
shall then deflect not less than 6 mm before failure occurs.
UtdlFORMLY DISTRI- 12 DIA STEEL ROLLER
OUTED LOAD---w ACROSS FULL WIDTH

OF SHEET
/
FIG. 2 ARRANGEMENT OF LOADING
3.2.3 Report - The report shall indicate for each individual test
specimen, the deflection measured as per 3.2.2.2 and 3.2.2.3.
3.3 Precast Reinforced Gypsum Slabs
3.3.1 Test Specimen - Not less than 5 full size short-span slabs or long
span slabs shall be tested. The specimens shall be conditioned to constant
mass at a temperature of 27 + 2°C in an atmosphere having a relative
humidity of 65 f 2 percent.
3.3.2 Teesting- The slab shall be placed symmetrically over the
supports flatwise on the bearing edges and equal loads applied at points
one-fourth from each support through bearing edges against the upper
surface of the slab; or a uniformly distributed load shall be applied over
15
IS : 2542 ( Part II/f& 4 ) - 1981
the slab between supports. The load lines and the supports shall be
parallel, and the loads shall be applied normal to the upper surface of
the slab. The clear span between supports shall be 2 000 mm for long-
span slabs, and 700 mm for short span slabs. The load shall be applied
at a uniform rate or in increments not in excess of 100 kg/ms, such as to
result in failure of the specimen in 10 to 20 minutes. In addition,
deflection of the long span slabs at midspan shall be determined to the
nearest 0.025 mm for each 100 kg/m2 increment of loading.
3.3.3 Report - The average load at failure of the specimens shall be
reported.
16
IS : 2542 ( Part II/Set 5 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
Section 5 Compressive Strength
( First Revision )
1. SCOPE
1.1 This standard ( Part II/Section 5 ) covers the method of determining
compressive strength of gypsum partition blocks.
2. TERMINOLGY
2.1 For the purpose of this standard, the definitions given in IS : 2469-
1976* shall apply.
3. PROCEDURE
3.1 Partition Blocks
3.1.1 Test Specimens - Full-size block specimens shall be tested.
Condition the specimens at a temperature of 27 f 2°C in an atmosphere
having a relative humidity of 65 f 2 percent. Weigh the specimens at
l-day intervals until constant mass is attained. At the option of the
manufacturer or purchaser, strength tests may be conducted on specimens
that are dried at room temperature. However, in cases of controversy
all test specimens shall be dried to constant mass as herein prescribed.
3.1.2 Ifsting
3.1.2.1 The specimen shall be tested in the position in which the
block is designed to be used, and shall be bedded on and capped with a
felt pad neither less than 3 mm nor more than 6 mm in thickness. At
the option of the manufacturer or purchaser or in cases of controversy,
the specimens may be suitably capped vith calcined gypsum mortar or
the bearing surfaces of the block mny be planed or rubbed smooth and
true. When calcined gypsum is used for capping, the test may be con-
ducted after the capping has set and the specimen has been dried to
constant mass in accordance with 3.1.1.
*Glossary of terms relating to gypsum (firsl revision ).
17
IS : 2542 ( Part II/See 5 ) - 1981
3.1.2.2 The loading head shall completely cover the bearing area
of the specimen and the applied load shall be transmitted through a
spherical bearing block of proper design. The speed of the moving head
of the testing machine shall be not more than 1 mm per minute.
3.1.3 Retort- Calculate the average compressive strength of the
specimens tested and rrport this as the compressive strength of the block.
18
IS t 2542 ( Part IJ/Sec 6 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
Section 6 Water Absorption
( First Revision )
1. SCOPE
1.1 This standard ( Part II/Section 6 ) covers the method of carrying out
water absorption test on gypsum plaster boards.
2. TERMINOLOGY
2.1 For the purpose of this standard the definitions given in IS : 2469-
1976* shall apply.
3. PROCEDURE
3.1 Plaster Boards
3.1.1 Test Specimens - From each board selected from the sample, a
specimen measuring 175 x 75 mm shall be cut at least 150 mm from the
edge of the board. The specimen shall be wcighcd to within 1 g and
then stored at a temperature of 27 -& 2’C in an atmosphere having a
relative humidity of 65 f 2 percent. The specimen shall be weighed
once a day until the mass has become constant to within 0.1 percent.
3.1.2 Testing
3.1.2.1 The specimens shall be completely immersed in water at
27 & 2°C for a period of 24 hours, with at least 30 mm height of’ water
over the top of the specimen which shall be so positioned that it does not
lie flat on the bottom of the container. These shall be taken out and
weigiled ( CV1) after rernoving surplus moisture with a damp cloth. The
specimens shall then be placed in an air-oven capable of being raised to
105°C and then maintained at that temperature constantly.
*Glossary of terms relating to gypsum (jirst revision ).
19
IS : 2542 ( Part II/Set 6 ) - 1981
3.1.2.2 The specimens shall be dried until constant mass ( within
& 0.1 percent of the mass of the specimens ) is attained and the mass
( W2) shall be recorded for each specimen, The percentage absorption
shall be calculated as follows:
Percentage absorption = 7Vpwr - wz x 100
2
where
CVr= mass of specimen after absorption, and
B’s = mass of specimen after heating.
3.1.3 Precautions - The specimens shall not be placed in contact with
one another, but shall be distributed uniformly throughout the oven.
Wet specimens shall not be introduced into an oven in which the drying
of other specimens is already in progress.
3.1.4 Report - The percentage water absorption of the specimen shall
be reported.
20
IS t 2542 (Part II/Set 7 ) - 1981
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
Section 7 Moisture Content
( First Revision)
1. SCOPE
1.1 This standard ( part II/Section 7 ) covers the method of deter-
mining moisture content of gypsum partition blocks in the field.
2. TERMINOLOGY
2.1 For the purpose of this standard, the definitions given in IS : 2469-
1976* shall apply.
.3. PROCEDURE
3.1 Partition Blocks
3.1.1 Tesf Specimens - Whole blocks may be used for testing or they
may be cut into halves or into true quarters. In all cases, cut specimens
shall be of the full thickness of the block. Each specimen shall be marked
to distinguish it from the others,
3.1.2 Teshg - The test specimens shall be weighed immediately after
cutting, and the mass ( CYi) of each recorded. The specimens shall then
be dried to constant mass in an air-oven capable of being raised to 105°C
temperature and then maintained at that temperature constantly.
The specimens shall be weighed at intervals of 24 hours until
constant mass ( within f 0.1 percent of the mass of the specimen ) is
attained and this mass ( W,) shall be recorded for each specimen.
*Glossary of terms relating to gypsum (Jifsr reuision).
21
IS : 2542 (Part II/Set 7) - 1981
3.1.3 Culctdnlior~ --- ‘I’he percentage moisture content shall be
calculated from the fulLo~vil1,tr formula for each specimen:
Percentage moisture content =
kl’l - wz x I()()w
2
where
WI = initial mass, and
TV2 = dry mass
3.1.4 Reporl - The average of the values of moisture content for the
specimens shall then be reported as that of the whole consignment.
22
IS t 2542 ( Part ll/Sec 8 j - 1901
Indian Standard
METHODS OF TEST FOR GYPSUM
PLASTER, CONCRETE AND PRODUCTS
PART II GYPSUM PRODUCTS
Section 8 Nail Retention of Precast Reinforced
Gypsum Slabs
1. SCOPE
( First Revision
1.1 This standard ( Part II/Section 8 ) covers the method of determining
nail retention of precast reinforced gypsum slabs.
2. TERMINOLOGY
2.1 For the purpose of this standard, the definitions given in IS : 246&
1976* shall apply.
3. PROCEDURE
3.1 Precast Reinforced Gypsum Slabs
3.1.1 Test S’ecitnens - Sections of full thickness and at least 150 mm
square from slabs shall be tested. The specimens shall be conditioned to
constant mass at a temperature of 27 f 2°C in an atmosphere having a
relative humidity of 65 f 2 percent.
3.1.2 ‘Testing - Copper roofing nails of 3 mm diameter at least 3 in
number shall be driven to a depth of 25 mm. The nails shall be then
pulled out axially and the force required to affect pull-out shall be
measured in N.
NOTE - Galvanized iron nails may also be used instead of copper nails.
3.1.3 Report - The average force required to pull out all the nails
from the specimens shall be reported as the pull-out load.
*Glossary of terms relating to gypsum (Jrst revision).
23
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Seth Bhawan. 2nd Floor, Behind Leela Cinema, Naval Kishore Road, 23 89 23
LUCKNOW 226001
Patliputra Industrial Estate, PATNA 800013
T. C. No. 14/1421. University P. 0. Palayam,
THIRUVANANTHAPURAM 695034
NIT Building, Second Floor, Gokulpat Market, NAGPUR 440010
Institution of Engineers ( India ) Building, 1332 Shivaji Nagar, PUNE 411005
26 23 05
6 21 17
52 51 71
32 36 35
‘Sales Office is at 5 Chowringhee Approach, P. 0. Princep Street,
CALCUTTA 700072
TSales Office is at Novelty Chambers, Grant Road, MUMBAI 400007
*Sales Office is at ‘F’ Block, Unity Building, Narashimaraja Square,
BANGALORE 560002
27 10 85
309 65 28
222 39 71
Printed at New India Printing Press, Khurja. India
AMENDMENT NO. 1 APRIL 1991
TO
IS 2542 ( Part 2/Set 4 ) : 1981 METHODS OF
TEST FOR GYPSUM PLASTER, CONCRETE
AND PRODUCTS
PART 2 GYPSUM PRODUCTS
Section 4 Transverse Strength
( First Revision )
( Pucrqe16, clmrse 3.3.2,lines 9 md 12 ) - Substitute ‘1 000 N/m2’for
‘100 kg/m”.
(CED21)
Prmted at New Ma Pnntq Press, KhUrJa, Indm
AMENDMENT NO. 1 APRIL 1991
TO
IS 2542 ( Part2/Set 6 ) : 1981 METHODS OF
TEST FOR GYPSUM PLASTER, CONCRETE
AND PRODUCTS
PART 2 GYPSUM PRODUCTS
Section 6 Water Absorption
CFirst Revision )
( Page 19, dame 3.1.2.1, Iust sentence ) - Substitute the following
for the existing sentence:
‘The specimens shall then bc placed in an air-oven capable of being
raised to 45f2”C and then maintained at the temperature for 24 hours.’
(Page 20, clause 3.1.2.2, first sentence ) - Substitute the following
for the existing sentence:
‘The specimens shall then be allowed to cool in a desiccator having blue
silica gel and weighed and the constant mass W2 ( within 0’1 percent of
the mass of the specimens) shall be recorded for each specimen.’
(CED 21)
Printed at New Indm Printmg Press. Khur~a, Indm

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2542 2 1

  • 1. IS : 2542 (part II/Set 1 to 8) - 1981 ( Reaffirmed 1990 ) Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS ( First Revision ) Gr 6 E First Reprint MARCH 1997 UJX 691.311 : 620.1 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADURSHAHZAFAR MARG NEW DELHI110002 August 1981 ( Reaffirmed 1997 )
  • 2. IS : 2542 ( Part II/See 1 to 8 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS (First Revision) Gypsum Building Materials Sectional Committee, BDC 21 Chairman De S. K. CHOFBA Members Representing Cement Research Institute of India, New Delhi DR K. C. NABAXQ ( Alfcrnafe to Dr S. K. Chopra ) San1 K. K. S. A~~AWAL Development Commissioner, Small Scale Indus- tries, New Delhi SHRI L. T. P. SINHA ( Allmale ) SHRI N. G. BASAK Directorate General of Technical Development, New Delhi SHRI K. D. BHAR~AVA MININQ ENGINEER ( Alfcrnate ) Srrnr K. K. BHATIA SHRI A. M. BUTT SHRI B. L. THAPPA ( Altmofe) SHRI P. C. CHANDA SURI S. K. KOHLI ( Alfernnfe ) SHHI G. J. CHANDAK SHRI P. N. MEHTA ( Alkrnate ) DIRECTOR ( AUCH ) Directorate of Mines 8t Geology, Government of Rajasthan, Jaipur All India Pottery Manufacturers’ Association, Calcutta J & K Minerals Ltd, Jammu Tawi Engineer-in-Chief’s Branch, Army Head- quarters Geological Survey of India, Calcutta Research, Designs and Standards Organization , , ( Ministry of Railways ) JOINT DIRECTOH ( ARCH ) ( Alfarnnre) DR S. K. GUHA Central Glass & Ceramic Research Institute Sam S. N. Gnosrr (Allemote ) (CSIR), Calcutta SHRl A. V. HUNDEKAR Siporex India Ltd, Pune SHRI S. S. BABU ( Alternate) ( Confinued on fmpe 2 ] @ Copyrig& 1981 BUREAU OF INDIA3 STANDARDS This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of copyright under the said Act.
  • 3. IS I 2542 ( Part II/Set 1 to 8 ) - 1981 ( Continued from page 1 ) Members Representing SRRI K. K. MADAN Delhi Development Authority, New Delhi SHRI HAZARI LAL MARWAH Central Builders’ Association ( Regd ), Delhi SHRI AYABJIT SINCZIXC~AUDHEY ( Alfcrnafr ) DR IREHAD MASSOD DR MANJIT SINQH ( Alternate ) DE ING S. K. MEHTA SHRI K. C. MITAL Sa~r B. G. SHARYA ( Ahnate ) SHRI D. MOHTA SHRI L. RAMIAH DR A. V. R. RAO SHRI J. SEN GUPTA ( Alternate) SHRI M. N. ROY SHRI C. P. SHARDA SHRI P. K. MAIR ( Alternate) SHRI SUBHASH SHAIZMA Sear A. V. S. R. SUBVEYOROF WOEUS SHRI D. M. THAKRE Central Building Research Institute { CSIR ), Roorkee RegiootiResearch Laboratory ( CSIR ), Jammu Rajasthan Housing Board, Jaipur Raj Plasters Pvt Ltd, Bikaner Gypsum Industries Private Ltd, Tiruchirapalli National Buildings Organisation, New Delhi Rajasthan State Mines and Minerals Ltd, Jaipur Shri Ram Institute for Industrial Research, Delhi Associated Instrument Manufacturers ( India ) Private Ltd, New Delhi SASTRI ( Alternate ) I (NDZ) Central Public Works Department, New Delhi The Fertilizer ( Planning & Development ) India Ltd, Dhanbad SHRI S. CHANDRA ( Alternate ) SHRI G. RAMAN, Director General, IS1 ( Ex-o&o Member ) Director ( Civ Fngg ) Secretary SHRI M. N. NEELAIZANDHAN Assistant Director (Civ Engg ), IS1 2
  • 4. IS : 2542 ( Part II/Set 1 to 8 ) - 1981 CONTENTS FOREWORD ... ... ... .. ... JS : 2542 ( Part II )-I981 Methods of Test for Gypsum Plaster, SECTION1 SECTION2 SECTION3 SECTION4 SECTION5 SECTION6 SECTION7 SECTION8 Concrkte and Products: Part II Gypsum Products (Jirst revision ) MEASUREMENTOFDIMENSIONS ... ... DETERMINATIONOFMASS ... ... ... DP.TERMINATIONOF MASSANDTHICKNESSOF PAPER SURFACING .... ... ... ... TRANSVERSESTRENGTH ... ... ... COMPRESSIVESTRENGTH ... ... ... WATER ABSORPTION __ ... ..- MOISTURECONTENT ... ... ... NAIL RETENTIONOFPRECASTREINFORCEDGYMJM SLABS ... ... ... ... PAGE 5 7 9 11 13 17 19 21 23 3
  • 5. As in the Original Standard, this Page is Intentionally Left Blank
  • 6. IS t 2542 ( Part II/Set 1 to 8 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS ( First Revision ) 0. FOREWORD 0.1 This Indian Standard ( First Revision ) was adopted by the Indian Standards Institution on 30 June 1981, after the draft finalized by the Gypsum Building Materials Sectional Committee, had been approved by the Civil Engineering Division Council. 0.2 A number of Indian Standards on building gypsum covering specifi- cations, methods of test and codes of practice are being prepared with a view to assisting the industry, which is in the initial stages of development. This standard, which is one in the series, covers the methods of test for evaluating the different physical properties of gypsum building materials. For the convenience of the users, this standard covering test methods on gypsum building materials has been prepared in two.parts as follows: Part I Plaster and Concrete, and Part II Gypsum Products. In the specifications for gypsum plaster and gypsum products, reference has been made to the particular standard on method of test while laying down-the physical requirements to be satisfied by the, material. 0.3 This part ( Part II ) was first published in 1964. The revision was . taken up with a view to updating the methods of test in line with the current knowledge on the subject. Apart from revising the methods of test already covered in the first version of this standard, the revision incorporates methods of test for fibrous gypsum plaster boards covered by IS : 8273-1976*. Further, the method of trst for determining the non- combustibility of gypsum partition blocks has been deleted since the Sectional Committee decided that the corresponding test method given in IS : 380%1979t was suitable for determining the non-combustibility of gypsum partition blocks. *Specification for fibrous gypsum plaster boards. TMethod of test for non-combustibility of building materials (jr~l fe&iotr ). 5
  • 7. IS : 2542 ( Part lI/Sec 1 to 8 ) - 1981 0.3.1 For the sake of facility in referring to the methods of test, it has teen considered more rational to treat each method of test a section and accordingly the revision consists of eight sections. 0.4 Apart from the methods of test for properties specified in IS : !2095- 1964*, IS : 2849-19641_ and IS : 8273-19762 for gypsum plaster boards, gypsum partition blocks and fibrous gypsum plaster boards, respectively, this standard covers a few more tests recommended for these three products and precast reinforced gypsum slabs. 0.5 In the formulation of this standard, due weightage has been given to international coordination among the standards and practices prevailing in different countries in addition to relating it to the practices in the field in the country, 0.6 In reporting the results of a test or analysis made in accordance with this standard, if the final value, observed or calculated, is to be rounded off, it shall be done in accordance with IS : 2-1960s. *Specification for gypsum plaster boards. tspecification for non-load bearing gypsum partition blocks ( solid and hollow types 1. $Specification for fibrous gypsum plaster boards. §Rules for rounding off numerical values ( revised ). 6
  • 8. IS : 2542 ( Part II/Set 1 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS Section 1 Measurement of Dimensions ( First Revision) 1. SCOPE 1.1 This standard ( Part II/Section 1 ) covers the the dimensions of gypsum products. 2. TERMINOLOGY method of measuring 2.1 For the purpose of this standard, the definitions given in IS : 2469- 1976* shall apply. 3. PROCEDURE 3.1 Plaster Board 3.1.1 Length and Width - Measurements of length and width shall be carried out on each of the full-size boards of the sample. The measure- ments for length and width shall be made separately by calipers, rule or other suitable means at three points on each board. 3.1.2 Thickness - Measurements of thickness shall be carried out on the full-size boards of the sample. The thickness shall be measured to an accuracy of f 0.025 mm. The contacting surface of the micrometer shall have a diameter of not less than 6 mm and care shall be taken that the sample is not deformed when the thickness is measured. The readings shall be taken at six points at each end approximately equally spaced across the full width of the board. No readings shall be taken less than 25 mm from a cut and less than 75 mm from a folded edge. 3.1.3 Report 3.1.3.1 The average of the three measurements of length and width of each board shall be reported. *Glossary of terms relating to gypsum (first rcuision). 7
  • 9. 3.2.1 Length and Width - The length and width shall be measured and reported as in 3.1.1 and 3.1.3.1 respectively. 3.2.2 Thickness - A saw cut shall be made partly along the length of the board and thickness measured at a number of points by suitable means. The actual thickness at any point shall be calculated by taking the average of the thickness measured at the point and at a distance of 35 mm along the saw cut on each side of the point. 3.3 Partition Blocks 3.3.1 Overall dimensions shall be measured between opposite faces of the block, the greatest measurement observed being taken as the dimension. 3.3.2 Sectional dimensions of hollow blocks shall be taken 25 mm from the ends of the block, the least measurement observed being taken as the dimension. 3.3.3 Shell dimensions shall be measured from the surface of the hollow space to the normal surfaces of the block inside the scoring.
  • 10. IS : 2542 ( Part II/Set 2 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS Section 2 Determination of Mass ( First Revision ) 1. SCOPE 1.1 This standard (Part II/Section 2 ) covers the method of determining the mass of gypsum products. 2. TERMINOLOGY 2.1 For the purpose of this standard, the definitions given in IS : 2469- 1976* shall apply. 3. PROCEDURE 3.1 Plaster Boards 3.1.1 The determination of mass shall be carried out on full-size specimens in case of partition blocks and specimens taken for the transverse strength test in case of other products ( see Section 4 ). 3.1.2 The recorded mass in grams of each specimen shall be the mass determined by conditioning the specimens to constant mass in accordance with 3.1.3. 3.1.3 The specimens shall be conditioned by drying in an oven at a temperature of 35 to 4O”C, to constant mass. The weighings shall be accurate to f 0.1 percent of the mass of the specimen. 3.1.4 Report - The average of the weighings shall be taken and the mass in kg/m? shall then be determined and reported. *Glossary of terms relating
  • 11. As in the Original Standard, this Page is Intentionally Left Blank
  • 12. IS t 2542 ( Part II/Set 3 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS Section 3 Determination of Mass and Thickness of Paper Surfacing ( First Revision ) 1. SCOPE 1.1 This standard ( Part II/Section 3 ) covers the method of determining the mass and thickness of paper surfacing of gypsum boards. 2. TERMINOLOGY 2.1 For the purpose of this standard, the definitions given in IS : 2469- 1976* shall apply. 3. PROCEDURE 3.1 Preparation of Test Specimens - Cut approximately 175 mm square of the board from the field of each of the sample boards. Place the boards on an edge in an oven maintained at 120 to 150°C for not less than 4 hours and as much longer as may be required for the gypsum core to be softened by calcination. Then separate the face and back papers from the core by careful slitting, sawing and/or peeling. Avoid tearing, splitting or gouging of the paper. Remove adhering core material by brushing with a medium stiff brush. If desired, removal of core material can be facilitated by washing in a stream of water while brushing. Continue cleaning until paper is essentially free from adhering gypsum. If specimens have been washed, dry them to constant mass at 40 to 45°C. Whether washed or not washed, accurately trim them to 150 mm. square. Then bring the specimens to normal mass by exposing them overnight to conditions of 27 f 2°C and 65 f 2 percent relative humidity. *Glossary of terms relating to gypsum (fir~~1revision ). 11
  • 13. IS : 2542 (Part II/Set 3 ) - 1981 3.2 Determination of Mass and Thickness 3.2.1 hfuass- Weigh the specimens of face paper together to the nearest 0.1 g and express the mass in g/m 2. Similarly determine the mass of the back paper. 3.2.2 T~irkness - Using a micrometer gauge, measure and record the thickness of each specimen at three locations at least 100 mm apart. Average all the readings on the face paper specimens to obtain the thickness of the face paper. Average all the readings on the back paper specimens to obtain the thickness of the back paper. 12
  • 14. IS : 2542 ( Part II/Set 4 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS Section 4 Transverse Strength ( First Revision ) 1. SCOPE 1.1 This standard (Part II/Section 4 ) covers the method of carrying out transverse strength on gypsum products. 2. TERMINOLOGY 2.1 For the purpose of this standard, the definitions given in IS : 2469- 1976* shall apply. 3. PROCEDURE 3.1 Plaster Boards 3.1.1 Test Specimens - Two specimens each 400 x 300 mm shall be cut from each board in the sample, one having the 400 mm dimension parallel to the fibre of the surfacing material and the other at right angles thereto. The specimen shall be weighed to within 1 g and then stored at a temperature of 27 f 2°C in an atmosphere having a relative humidity of 65 f 2 percent. The specimens shall be weighed once a day until the mass has become constant to within 0.1 percent. 3.1.2 Testing 3.1.2.1 The test specimen shall be placed centrally on self-aligning bearers A, B and C as shown in Fig. 1 The bearers shall be of mild steel 40 mm in diameter and shall be in the same horizontal plane and parallel to each other. 3.1.2.2 The distance between the bearers A and B at the lines of contact with the specimen shall be 350 mm. Bearer C shall be midway between bearers A and B measured horizontally and rest upon the surface of the specimen. *Glossary of terms relating to gypsum (first reoision). 13
  • 15. IS : 2542 ( Part II/Set 4 ) - 1981 I---- 400mm ________I FIG. 1 ARRANGEMENTOF LOADING 3.1.2.3 The load shall be applied at a uniform rate through bearer C. The rate of loading shall not exceed 300 N/min and shall not be less than 175 N/min. 3.1.3 Rejort - The average breaking load of the specimens cut from the board in each direction shall be calculated; and the results of the transverse strength tests shall be reported for the load applied across the fibre and the load applied parallel to the fibre of the surfacing. 3.2 Fibrous Plaster Boards 3.2.1 Test Specimen - The test specimen 30 cm square shall be prepared with edges sawn true to line, and not chipped or damaged. 3.2.2 Testing 3.2.2.1 The test specimen shall be centrally placed with finished surface upwards, on two parallel supports 250 mm apart and extending across the full width of the specimen as shown in Fig. 2. The bearing edges of the support shall be rounded to a radius of 3 mm and shall be straight and in the same horizontal plane. 3.2.2.2 The load shall be applied to the specimen along a line parallel to and midway between the support at a rate of 50 N/min, by means of a steel roller 12 mm in diameter extending across the full width of the specimen and supported so that the load is evenly distributed across the specimen (see Fig. 2 ). The load measuring device shall be accurate to within one percent. The deflection of the specimen shall be measured to the nearest 1 mm. 14
  • 16. IS : 2542 ( Part II/Set 4 ) - 1981 3.2.2.3 The specimens shall be loaded up to the appropriate proof load to check whether the deflection under the proof load is less than the specified value. However, if the deflection under proof load is less than 6 mm, the load shall be increased until failure occurs. The specimen shall then deflect not less than 6 mm before failure occurs. UtdlFORMLY DISTRI- 12 DIA STEEL ROLLER OUTED LOAD---w ACROSS FULL WIDTH OF SHEET / FIG. 2 ARRANGEMENT OF LOADING 3.2.3 Report - The report shall indicate for each individual test specimen, the deflection measured as per 3.2.2.2 and 3.2.2.3. 3.3 Precast Reinforced Gypsum Slabs 3.3.1 Test Specimen - Not less than 5 full size short-span slabs or long span slabs shall be tested. The specimens shall be conditioned to constant mass at a temperature of 27 + 2°C in an atmosphere having a relative humidity of 65 f 2 percent. 3.3.2 Teesting- The slab shall be placed symmetrically over the supports flatwise on the bearing edges and equal loads applied at points one-fourth from each support through bearing edges against the upper surface of the slab; or a uniformly distributed load shall be applied over 15
  • 17. IS : 2542 ( Part II/f& 4 ) - 1981 the slab between supports. The load lines and the supports shall be parallel, and the loads shall be applied normal to the upper surface of the slab. The clear span between supports shall be 2 000 mm for long- span slabs, and 700 mm for short span slabs. The load shall be applied at a uniform rate or in increments not in excess of 100 kg/ms, such as to result in failure of the specimen in 10 to 20 minutes. In addition, deflection of the long span slabs at midspan shall be determined to the nearest 0.025 mm for each 100 kg/m2 increment of loading. 3.3.3 Report - The average load at failure of the specimens shall be reported. 16
  • 18. IS : 2542 ( Part II/Set 5 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS Section 5 Compressive Strength ( First Revision ) 1. SCOPE 1.1 This standard ( Part II/Section 5 ) covers the method of determining compressive strength of gypsum partition blocks. 2. TERMINOLGY 2.1 For the purpose of this standard, the definitions given in IS : 2469- 1976* shall apply. 3. PROCEDURE 3.1 Partition Blocks 3.1.1 Test Specimens - Full-size block specimens shall be tested. Condition the specimens at a temperature of 27 f 2°C in an atmosphere having a relative humidity of 65 f 2 percent. Weigh the specimens at l-day intervals until constant mass is attained. At the option of the manufacturer or purchaser, strength tests may be conducted on specimens that are dried at room temperature. However, in cases of controversy all test specimens shall be dried to constant mass as herein prescribed. 3.1.2 Ifsting 3.1.2.1 The specimen shall be tested in the position in which the block is designed to be used, and shall be bedded on and capped with a felt pad neither less than 3 mm nor more than 6 mm in thickness. At the option of the manufacturer or purchaser or in cases of controversy, the specimens may be suitably capped vith calcined gypsum mortar or the bearing surfaces of the block mny be planed or rubbed smooth and true. When calcined gypsum is used for capping, the test may be con- ducted after the capping has set and the specimen has been dried to constant mass in accordance with 3.1.1. *Glossary of terms relating to gypsum (firsl revision ). 17
  • 19. IS : 2542 ( Part II/See 5 ) - 1981 3.1.2.2 The loading head shall completely cover the bearing area of the specimen and the applied load shall be transmitted through a spherical bearing block of proper design. The speed of the moving head of the testing machine shall be not more than 1 mm per minute. 3.1.3 Retort- Calculate the average compressive strength of the specimens tested and rrport this as the compressive strength of the block. 18
  • 20. IS t 2542 ( Part IJ/Sec 6 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS Section 6 Water Absorption ( First Revision ) 1. SCOPE 1.1 This standard ( Part II/Section 6 ) covers the method of carrying out water absorption test on gypsum plaster boards. 2. TERMINOLOGY 2.1 For the purpose of this standard the definitions given in IS : 2469- 1976* shall apply. 3. PROCEDURE 3.1 Plaster Boards 3.1.1 Test Specimens - From each board selected from the sample, a specimen measuring 175 x 75 mm shall be cut at least 150 mm from the edge of the board. The specimen shall be wcighcd to within 1 g and then stored at a temperature of 27 -& 2’C in an atmosphere having a relative humidity of 65 f 2 percent. The specimen shall be weighed once a day until the mass has become constant to within 0.1 percent. 3.1.2 Testing 3.1.2.1 The specimens shall be completely immersed in water at 27 & 2°C for a period of 24 hours, with at least 30 mm height of’ water over the top of the specimen which shall be so positioned that it does not lie flat on the bottom of the container. These shall be taken out and weigiled ( CV1) after rernoving surplus moisture with a damp cloth. The specimens shall then be placed in an air-oven capable of being raised to 105°C and then maintained at that temperature constantly. *Glossary of terms relating to gypsum (jirst revision ). 19
  • 21. IS : 2542 ( Part II/Set 6 ) - 1981 3.1.2.2 The specimens shall be dried until constant mass ( within & 0.1 percent of the mass of the specimens ) is attained and the mass ( W2) shall be recorded for each specimen, The percentage absorption shall be calculated as follows: Percentage absorption = 7Vpwr - wz x 100 2 where CVr= mass of specimen after absorption, and B’s = mass of specimen after heating. 3.1.3 Precautions - The specimens shall not be placed in contact with one another, but shall be distributed uniformly throughout the oven. Wet specimens shall not be introduced into an oven in which the drying of other specimens is already in progress. 3.1.4 Report - The percentage water absorption of the specimen shall be reported. 20
  • 22. IS t 2542 (Part II/Set 7 ) - 1981 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS Section 7 Moisture Content ( First Revision) 1. SCOPE 1.1 This standard ( part II/Section 7 ) covers the method of deter- mining moisture content of gypsum partition blocks in the field. 2. TERMINOLOGY 2.1 For the purpose of this standard, the definitions given in IS : 2469- 1976* shall apply. .3. PROCEDURE 3.1 Partition Blocks 3.1.1 Tesf Specimens - Whole blocks may be used for testing or they may be cut into halves or into true quarters. In all cases, cut specimens shall be of the full thickness of the block. Each specimen shall be marked to distinguish it from the others, 3.1.2 Teshg - The test specimens shall be weighed immediately after cutting, and the mass ( CYi) of each recorded. The specimens shall then be dried to constant mass in an air-oven capable of being raised to 105°C temperature and then maintained at that temperature constantly. The specimens shall be weighed at intervals of 24 hours until constant mass ( within f 0.1 percent of the mass of the specimen ) is attained and this mass ( W,) shall be recorded for each specimen. *Glossary of terms relating to gypsum (Jifsr reuision). 21
  • 23. IS : 2542 (Part II/Set 7) - 1981 3.1.3 Culctdnlior~ --- ‘I’he percentage moisture content shall be calculated from the fulLo~vil1,tr formula for each specimen: Percentage moisture content = kl’l - wz x I()()w 2 where WI = initial mass, and TV2 = dry mass 3.1.4 Reporl - The average of the values of moisture content for the specimens shall then be reported as that of the whole consignment. 22
  • 24. IS t 2542 ( Part ll/Sec 8 j - 1901 Indian Standard METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART II GYPSUM PRODUCTS Section 8 Nail Retention of Precast Reinforced Gypsum Slabs 1. SCOPE ( First Revision 1.1 This standard ( Part II/Section 8 ) covers the method of determining nail retention of precast reinforced gypsum slabs. 2. TERMINOLOGY 2.1 For the purpose of this standard, the definitions given in IS : 246& 1976* shall apply. 3. PROCEDURE 3.1 Precast Reinforced Gypsum Slabs 3.1.1 Test S’ecitnens - Sections of full thickness and at least 150 mm square from slabs shall be tested. The specimens shall be conditioned to constant mass at a temperature of 27 f 2°C in an atmosphere having a relative humidity of 65 f 2 percent. 3.1.2 ‘Testing - Copper roofing nails of 3 mm diameter at least 3 in number shall be driven to a depth of 25 mm. The nails shall be then pulled out axially and the force required to affect pull-out shall be measured in N. NOTE - Galvanized iron nails may also be used instead of copper nails. 3.1.3 Report - The average force required to pull out all the nails from the specimens shall be reported as the pull-out load. *Glossary of terms relating to gypsum (Jrst revision). 23
  • 25. BUREAU OF INDIAN STANDARDS Headquarters: Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Telephones: 323 0131, 323 3375, 323 9402 Fax :91113234062, 91113239399, 91113239382 Telegrams : Manaksanstha (Common to all Offices) Central Laboratory: Telephone Plot No. 20/9. Site IV, Sahibabad Industrial Area, SAHIBABAD 201010 8-77 00 32 Regional Offlces: Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110062 323 76 17 ‘Eastern : 1114 CIT Scheme VII M, V.I.P. Road, Maniktola, CALCUTTA700054 337 86 62 Northern : SC0 335-336, Sector 34-A, CHANDIGARH 160022 60 38 43 Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113 235 23 15 TWestern : Manakalaya, E9 Behind Mar01 Telephone Exchange, Andheri (East), 832 92 95 MUMBAI 400093 Branch Offices: ‘Pushpak’. Nurmohamed Shaikh Marg, Khanpur, AHMEDABAD 380001 550 13 48 $Peenya Industrial Area, 1st Stage, Bangalore -Tumkur Road, 839 49 55 BANGALORE 560058 Gangotri Complex, 5th Floor, Bhadbhada Road, T. T. Nagar, BHOPAL 462003 55 40 21 Plot No. 62-63, Unit VI. Ganga Nagar. BHUBANESHWAR 751001 40 36 27 Kalaikathir Buildings, 670 Avinashi Road, COIMBATORE 641037 21 01 41 Plot No. 43, Sector 16 A, Mathura Road, FARIDABAD 121001 ‘8-28 88 01 Savitri Complex, 116 G. T. Road, GHAZIABAD 201001 8-71 19 96 5315 Ward No. 29, R. G. Barua Road, 5th By-lane, GUWAHATI 781003 54 11 37 58-58C, t. N, Gupta Marg;Nampally Station Road, HYDERABAD 500001 20 10 83 E-52, Chitaranjan Marg, C-Scheme, JAIPUR 302001 37 29 25 117/418 B, Sarvodaya Nagar, KANPUR 208005 21 68 76 Seth Bhawan. 2nd Floor, Behind Leela Cinema, Naval Kishore Road, 23 89 23 LUCKNOW 226001 Patliputra Industrial Estate, PATNA 800013 T. C. No. 14/1421. University P. 0. Palayam, THIRUVANANTHAPURAM 695034 NIT Building, Second Floor, Gokulpat Market, NAGPUR 440010 Institution of Engineers ( India ) Building, 1332 Shivaji Nagar, PUNE 411005 26 23 05 6 21 17 52 51 71 32 36 35 ‘Sales Office is at 5 Chowringhee Approach, P. 0. Princep Street, CALCUTTA 700072 TSales Office is at Novelty Chambers, Grant Road, MUMBAI 400007 *Sales Office is at ‘F’ Block, Unity Building, Narashimaraja Square, BANGALORE 560002 27 10 85 309 65 28 222 39 71 Printed at New India Printing Press, Khurja. India
  • 26. AMENDMENT NO. 1 APRIL 1991 TO IS 2542 ( Part 2/Set 4 ) : 1981 METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART 2 GYPSUM PRODUCTS Section 4 Transverse Strength ( First Revision ) ( Pucrqe16, clmrse 3.3.2,lines 9 md 12 ) - Substitute ‘1 000 N/m2’for ‘100 kg/m”. (CED21) Prmted at New Ma Pnntq Press, KhUrJa, Indm
  • 27. AMENDMENT NO. 1 APRIL 1991 TO IS 2542 ( Part2/Set 6 ) : 1981 METHODS OF TEST FOR GYPSUM PLASTER, CONCRETE AND PRODUCTS PART 2 GYPSUM PRODUCTS Section 6 Water Absorption CFirst Revision ) ( Page 19, dame 3.1.2.1, Iust sentence ) - Substitute the following for the existing sentence: ‘The specimens shall then bc placed in an air-oven capable of being raised to 45f2”C and then maintained at the temperature for 24 hours.’ (Page 20, clause 3.1.2.2, first sentence ) - Substitute the following for the existing sentence: ‘The specimens shall then be allowed to cool in a desiccator having blue silica gel and weighed and the constant mass W2 ( within 0’1 percent of the mass of the specimens) shall be recorded for each specimen.’ (CED 21) Printed at New Indm Printmg Press. Khur~a, Indm