Cellular Light Weight Concrete Blocks Machine- Manufacturers & Suppliers
Our proficient and dedicated professionals make the utmost use of these facilities and work round the clock with a client centric approach to meet the industrial requirements. These professionals are well versed and have updated knowledge on the latest technology which ensures hassle free and efficient procurement and storage. We have been highly benefited by our facilities, this being one of the reasons for establishing ourselves as a prominent organization.
www.clcblockmachine.in, www.clcplant.com
2. 2
Company Overview
GUBBI INTRODUCTION
CLC Features
Process Chart
CLC Plant Link
CLC Component
Economics
Plant Capacity
COMPARISON
Agenda
WHAT IS CLC?
CLC Advantages
Comparison between CLC Block & AAC Block
Comparison between CLC Block & Bricks
Raw Material
CLC Block
3. GUBBI INTRODUCTION
Gubbi Paints
Manufacturers &
Suppliers of
Paints & Coating.
Gubbi Pavers &
Tiles (I) Pvt Ltd
Manufacture of paver
block & tiles.
Our Paver Blocks
are manufacturer
as per IS 1558:2006
GUBBI GROUP
OF
COMPANIES
3
Gubbi Civil
Engineers
Leading contractors
in the field of Civil
engineering.
Gubbi Enterprises
Manufacturer of
ISI Cube Mould
(IS :10086). All kind of
construction Equipment.,
Chemicals, Testing
Equipment
4. WHAT IS CLC?
Raw
Material
Cement
Fly
Ash
IESC
Resource
Pool
Selecting
Procedure
IESC remote
support and
Performance
tracing
Deployment
to
requirement
end
OJT before
deployment
Resource
requirement
Requirement
feedback
66.66%
22%
33.33
%
2%
1%
8%
% of Volume
GSM
CDMA
ADSL
WIMAX
LTE
UMTS
Final mixture results in many small air cells uniformly
distributed through out the concrete.
Foam
air
bubble
CLC is called as Cellular Light
Weight Concrete and it is also
called as Foam Concrete.
4
5. CLC FEATURES
CLC
Quick
returns
Future
product
10 HP
Power
require
Easy to
install
Can
earn
more
profit
Less
competi
tion
Green
Product
6000
Sqft
Area
require
Low
Investm
ent
Foam concrete manufacturing consumes higher
amounts of fly ash (which is a waste material
from thermal power stations) hence it is
considered as green building material.
5
6. CLC ADVANTAGES
Two to Three times
less weight then
clay or fly ash
bricks
Light in
Weight
Eco friendly
.
Sound
Insulation
Thermal
Insulation
Lower Water
Absorption
Fire
Protection
Environment-friendly.
The production process
of CLC or its use does
not release any harmful
effluents to ground,
water or air.
excellent
for Sound insulation
which keeps
the house cool
in Summer and warm
in Winter
As a 100mm thick CLC
wall, the equivalent
thickness of dense
concrete wall
The low water
absorption property of
these blocks will help
to reduce the cracks
in the walls.
CLC Blocks offers grate
fire protection. Fire
rating of cellular
concrete is far superior
to that of brickwork or
dense concrete.
6
14. CLC Block Raw Material
14
Fly-Ash:
This Raw material is freely available in Thermal Power plants. There are no taxes on
this item whatsoever. Transportation charges are only to be attended by the entrepreneur.
Cement:
This Project aims to utilize OPC cement as main binder material. It will give faster strength
to the bricks, besides giving improved consistent quality. It also ensures a better cost
effectiveness for the same. Using OPC will be a standardized practice. The other prime
advantages of using OPC (compared to other binders) is it’s easy availability locally through
nationwide Retail Network of Cement Companies.
Foaming Agent:
Foaming agent is fully biodegradable protein-based foam concentrate that forms stable
bubbles and provides necessary porosity to the foam concrete. The bubbles formed are
strong enough to last until the concrete is set at required density. 40-50 gms per Ltr –
Foam Density. Foaming agent is easily available in the market.
Water.
Water hardness maximum 100 PPM
·Need Industrial Softer for Hard Water
16. The different sizes in CLC Blocks
Size
in MM
Size in
inches
Weight
in Kg
600 x 200 x 100mm 24 x 8 x 4” 10
600 x 200 x 150mm 24 x 8 x 6” 15
600 x 200 x 200mm 24 x 8 x 8” 20
600 x 200 x 225mm 24 x 8 x 9” 24
16
17. Cost of Product in per cubic meter
Cement : 250kg x 6.5 Rs./kg = 1625.00 Rs.
Fly Ash : 550kg x 0.8 Rs./kg = 440.00 Rs.
Foaming Agent: 1.5kg x 80 Rs./kg = 120.00 Rs.
Raw Material cost = 2185.00 Rs.
* Production cost depend upon availability of Raw Material
Economics
17
18. Standard Sizes & Weight
* Production cost depends upon availability of Raw Material
Size
in MM
No of Block
in one m3
Weight
in Kg
Production
Cost
Selling
Cost
600 x 200 x 100mm 83 10 24 40- 45
600 x 200 x 150mm 55 15 36 57- 60
600 x 200 x 200mm 41 20 50 76- 82
600 x 200 x 225mm 36 24 58 95- 105
Overall Economics
18
20. Parameters CLC Blocks AAC Blocks
Basic raw materials Cement, fly ash, water and foam Cement, lime, specially grinded sand,
aeration compound, high primary energy
input
Production process and
set-up
Using ribbon mixer and foam
generator
Produced only in well established plant,
equipped with steam boiler and high
pressure auto-claves
Dry density kg/m³ 600/ 800 400/ 700
Compressive Strength
kg/cm2
30- 40 20- 40
Usage Thermal insulation ,
partitions, non-load bearing blocks
Non-load bearing panels and blocks
Aging Gains strength with age (like
conventional concrete)
No aging
Loses strength, if not protected against
humidity
Thermal conductivity
(W/mK)
0.09 – 0.12 (depending on density) 0.09-0.15
(depending on density)
Eco friendliness • Pollution free
• No primary energy consumption
• Consumes fly ash (an hazardous
industrial waste material)
* Pollution free
* High energy consumption
Comparison between CLC Blocks and AAC Blocks
20
21. Parameters CLC Blocks Burnt Clay Bricks
Basic Raw Materials Cement, Fly Ash, water & foam Top agricultural soil, primary
energy input
Dry density kg/m³ 600/ 800 1900
Aging Gains strength with age (like
conventional concrete)
No
Sound insulation Superior Normal
Eco friendliness • Pollution free
• No primary energy consumption
• Consumes fly ash (an hazardous industrial
waste material)
• Creates smoke
• high energy consumption
• wastes agricultural land
• Soil Erosion
• Banned in more and more
countries
Thermal Insulation High Thermal Insulation Normal Thermal Insulation
Compressive strength Compressive strength is more than other
bricks
Compressive strength is less
Water absorption
capacity
CLC is a light weight block where water
absorption is less as compared to red brick
and fly-ash brick
Red bricks and fly ash brick absorb
more water than CLC blocks
Comparison between CLC Blocks and Bricks
21
22. Parameters CLC Blocks Burnt Clay Bricks Concrete Blocks
Basic Raw Materials Cement, Fly Ash, water & foam Top agricultural soil, primary
energy input
Cement, sand, aggregate
Production process and
set-up
Using ribbon mixer and foam
generator
Processed in specially erected or
central brick kilns
Mobile or stationary
Dry density kg/m³ 600/ 800 1900 1700
Compressive Strength
kg/cm2
25 to 30 30-80 30-100
Aging Gains strength with age (like
conventional concrete)
No Yes
Usage Thermal insulation , partitions, non-
load bearing blocks
Load bearing & non-load bearing
walls
Load bearing & non-load
bearing walls
Sound insulation Superior Normal Better
Eco friendliness • Pollution free
• No primary energy consumption
• Consumes fly ash (an hazardous
industrial waste material)
• Creates smoke
• high energy consumption
• wastes agricultural land
• Soil Erosion
• Banned in more and more
countries
- low energy
- no smoke
Thermal conductivity
(W/mK)
0.09 – 0.12 (depending on density) 0.4 2.1
Block / element size and
shape
Any size, shape given by mould/cut Typically shape and size Typically size
Water absorption
capacity
CLC is a light weight block where
water absorption is less as compared to
red brick and fly-ash brick
Red bricks and fly ash brick absorb
more water than CLC blocks
Concrete block absorb more
water than CLC blocks
22
Comparison between CLC Blocks, Clay Bricks & Concrete Blocks
23. ASPECT BRICK WALL ECO BLOCKS
(CLC WALL)
REMARKS
1) Thickness
•External
•Partition
230 mm
115 mm
200/150 mm
100 mm
Saving of 13 to 35 %
Saving of 13 %
2) Mortar Masonry
•External
•Partition
• Plastering
0.051 m3/m2
0.02 m3/m2
12 + 15 mm
0.011 m3/m2
0.005 m3/m2
8 + 10 mm
Saving of 78 %
Saving of 75 %
Saving of 33 %
3) Dead Load
•External
•Partition
601 Kg / m2
319 Kg / m2
256 / 206 Kg/m2
148 Kg / m2
Reduction of 60 %
Reduction of 48 %
4) Labour for work
• Quality
100%
Normal
60%
Superior
Reduction of 40 %
Satisfied Client
5) Ease of Working
• Chase cutting
• Driving nail
-Difficult -Easy
-Easy
Faster Laying service
Happy client
6) Longevity May Detroit with time Gains strength with time
as
ordinary concrete
Better Durability
COMPARISON OF BRICKS AND CLC
23
24. GUBBI ENTERPRISES
18/26, Dev Prayag CHS Ltd,
Bhakti Mandir Road, Nr. Hari Niwas Circle,
Thane (W)-400 605
Tel No: 022- 25392279/ 25383839
Mob No. 7498532822/9224490588
Email: clcplant@gmail.com
Web: www.clcblockmachine.in, www.clcplant.com
