Amts Presentation

On-Machine Probing effects on OEE AMTS 2008 Moise Cummings TechSolve, Inc.

Benét Laboratories ,[object Object]

Smart Machine Technology Thrust Areas Intelligent Machining Network Health & Maintenance Machine Tool Metrology Intelligent Planning Tool Condition Monitoring On-Machine Probing

[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Outline

[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],On-Machine Probing U-TOL L-TOL UCL LCL

2008 Machine Shop Benchmark Survey Analysis ,[object Object],[object Object],[object Object]

Industrial Perceptions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

What is OEE? ,[object Object],[object Object],[object Object]

How is OEE calculated? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Six Big Losses ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Obstacles to OEE ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Q: What are the roadblocks to world class OEE? A: Scrutinize the individual components.

Current State of Manufacturing ,[object Object],[object Object],[object Object]

Benefits of On-Machine Probing ,[object Object],[object Object],[object Object]

[object Object],SMPI Demo Part

Process Steps 106.5 minutes 43.5 minutes Pre-Technology Time in minutes Tasks Why & Benefit Post-Technology Time in minutes 20.0 Set G54 Establish work coordinates 2.0 4.0 Validate rough stock Inspect for correct stock 2.0 4.0 Laser inspection face mill Accurate tool length - TCM 1.5 10.0 Face mill surface Optimized tool path - IM 5.0 4.0 Laser inspection end mill Accurate tool length - TCM 1.25 21.0 Roughing two pockets Optimized tool path - IM 10.5 8.0 Finishing two pockets Optimized tool path - IM 5.5 8.5 Set G55 & G56 Set local work coordinates 1.0 4.0 Laser inspection drill Accurate tool length -TCM 0.5 4.0 Drill holes in G55 & G56 Optimized tool path - IM 2.5 19.0 End mill roughing two bores Optimized tool path - IM 9.5 3.0 Laser inspection measure tool Accurate tool wear - TCM 1.25 1.0 Finish 50 mm holes Improved accuracy of holes - IM 1.0 varies Final inspection On-machine probing vs. CMM 3.0 Probing steps in blue

Setup Time Reduction and Quality ,[object Object],[object Object],[object Object],[object Object],True position improvement of 50% and more than 7 minutes saved

Setup Time Reduction and Quality ,[object Object],Unknown Distance G55 G56

Success Stories ,[object Object]

Effect on Availability ,[object Object],[object Object],[object Object],[object Object],[object Object]

Effect on Availability ,[object Object],[object Object],[object Object],[object Object]

Effect on Quality & Availability ,[object Object],[object Object]

Effect on Quality and Availability ,[object Object],[object Object]

Effect on Quality ,[object Object],[object Object],Cell #1 Cell #2 Cell #3 Inspection

Effect on Quality ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Conclusion ,[object Object],[object Object],[object Object]

Questions? For more information see TechSolve at booth # 1022 Moise Cummings (513) 948-2048 [email_address] www.techsolve.org

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