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Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235
     Flow Analysis of Rocket Nozzle Using Computational Fluid
                          Dynamics (Cfd)
 Pardhasaradhi Natta*, V.Ranjith Kumar**, Dr.Y.V.Hanumantha Rao***
      *(Department of Mechanical Engineering, koneru lakshmiahUniversity, Guntur)
    ** (Assistant professor, Department of Mechanical Engineering, koneru lakshmiahUniversity, Guntur)
    *** (professor, Department of Mechanical Engineering, koneru lakshmiahUniversity, Guntur)



ABSTRACT
A nozzle is used to give the direction to the gases     Laval found that the most efficient conversion
coming out of the combustion chamber.Nozzle is          occurred when the nozzle first narrowed, increasing
a tube with variable cross-sectional area. Nozzles      the speed of the jet to the speed of sound, and then
are generally used to control the rate of flow,         expanded again. Above the speed of sound (but not
speed, direction, mass, shape, and/or the pressure      below it) this expansion caused a further increase in
of the exhaust stream that emerges from                 the speed of the jet and led to a very efficient
them.The nozzle is used to convert the chemical-        conversion of heat energy to motion. The theory of
thermal energy generated in the combustion              air resistance was first proposed by Sir Isaac
chamber into kinetic energy. The nozzle converts        Newton in 1726. According to him, an aerodynamic
the low velocity, high pressure, high temperature       force depends on the density and velocity of the
gas in the combustion chamber into high velocity        fluid, and the shape and the size of the displacing
gas of lower pressure and low temperature.Our           object. Newton’s theory was soon followed by other
study is carried using software’s like gambit 2.4       theoretical solution of fluid motion problems. All
for designing of the nozzle and fluent 6.3.2 for        these were restricted to flow under idealized
analyzing the flows in the nozzle.Numerical study       conditions, i.e. air was assumed to posses constant
has been conducted to understand the air flows          density and to move in response to pressure
in a conical nozzle at different divergence degrees     and inertia. Nowadays steam turbines are the
of angle using two-dimensional axisymmetric             preferred power source of electric power stations
models, which solves the governing equations by         and large ships, although they usually have a
a control volume method. The nozzle geometry            different design-to make best use of the fast steam
co-ordinates are taken by using of method of            jet, de Laval’s turbine had to run at an impractically
characteristics which usually designed for De-          high speed. But for rockets the de Laval nozzle was
Laval nozzle. The present study is aimed at             just what was needed.
investigating the supersonic flow in conical
nozzle for Mach number 3 at various divergence
degree of angle. The throat diameter and inlet          II. MATERIAL  AND                      METHODS
diameter is same for all nozzles with various           MATHEMATICAL MODEL
divergence degree of angles. The flow is                          A mathematical model comprises equations
simulated using fluent software. The flow               relating the dependent and the independent variables
parameters like pressure , Area of nozzle at exit       and the relevant parameters that describe some
are defined prior to the simulation.                    physical phenomenon. Typically, a mathematical
The result shows the variation in the Mach              model consists of differential equations that govern
number, pressure, temperature distribution and          the behavior of the physical system, and the
turbulence intensity.                                   associated boundary conditions. To start with fluent,
                                                        it is necessary to know if the meshed geometry is
Key words —conical nozzle, degree of angle,             correct, so is checked. To ensue with, we are to
supersonic flow, Mach number, Control Volume            define the model, material, operating condition and
                                                        boundary condition. Models are to be set in order to
I. INTRODUCTION                                         define if any energy equation is dealt with our study,
         Swedish engineer of French descent who,        if the flow is viscous…etc. We have chosen coupled
in trying to develop a more efficient steam engine,     solver, 2d implicit, absolute velocity formulation,
designed a turbine that was turned by jets of steam.    cell based gradient option, superficial velocity
The critical component – the one in which heat          porous formulation. As our flow is dealt with energy
energy of the hot high-pressure steam from the          equation so is necessary to check them up. The
boiler was converted into kinetic energy – was the      material is selected as air and the density as ideal
nozzle from which the jet blew onto the wheel. De       gas to make the solution simpler. Under the solve



                                                                                             1226 | P a g e
Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235
command the control is selected for limiting the
pressure to a maximum of 5e+7 and Minimum of
1e+4. The initialization of value is computed from
the inlet. It is also necessary to select the appropriate   The following are the results of nozzle with
approximation required in the residual command              divergence angle of 7 degrees.
under monitors and check in plot to visualize the
progress of iteration. Once every parameter is              VELOCITY COUNTOUR
described the iteration is performed till the value
gets converged to required approximation. The
Figures can be plotted between position in x-axis
and any other function in y-axis from plot command
or else to view vectors, contours or grid display
command is to be chosen.

III. RESULTS AND DISCUSSION
         The geometry of the grid is designed by the
help of gambit tool and is made by using of method
of characteristics which usually designed for De-
Laval nozzle. On the same basic we take the throat
co-ordinates and exit co-ordinates for designing this
nozzle and after calculating, we get an angle nearly
7. and simulate it using Fluent software and after          Figure: Velocity Contour          For    Nozzle   With
this we take minimum degree of angle for conical            Divergence Angle 7 Degrees.
nozzle i.e.7.0 and check the variation in Mach
Number and other properties to

CASE 1




                                                            Figure XY Plot for Velocity contours For Nozzle
                                                            with Divergence Angle of 7 Degrees.


                                                                      In this, the nozzle is designed for Mach
                                                            no. 3. From Figure, it is clearly visualized that in the
                                                            convergent section at inlet point, Mach number, is in
                                                            the Sub-sonic region (=0.35) while at the throat,
  Figure 1:nozzle at 70 grid display                        flow becomes Sonic (=1.02) and at the nozzle exit it
                                                            becomes Super-Sonic (=2.90) for which the nozzle
                                                            is designed. Near the wall, the Mach number is 1.65.
                                                            This is due to the viscosity and turbulence in the
                                                            fluid.

                                                            From the graph it is clearly observed that the
                                                            velocity is increased.




         Figure 2:nozzle at 7 residual


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Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235
STATIC PRESSURE:                                         TOTAL TEMPERATURE




Figure : Static Pressure Contour For Nozzle With
Divergence Angle Of 7 Degrees.

                                                         FIGURE: Temperature Contour For Nozzle With
                                                         Divergence Angle Of 7 Degrees




Figure: XY Plot For Static Pressure With
Divergence Angl Of 7 Degrees.

          Static pressure is the pressure that is
exerted by a fluid. Specifically, it is the pressure
measured when the fluid is still, or at rest. The        FIGURE : Xy Plot For Total Temperature With
above Figure reveals the fact that the gas gets          Divergence Angle Of 7 Degrees.
expanded in the nozzle exit. The static pressure in
the inlet is observed to be 108 Pa and as we move                  The total temperature almost remains a
towards the throat there is a decrease and the value     constant in the inlet up to the throat after which it
at the throat is found out to be 56 Pa. After the        tends to increase. Near the walls the temperature
throat, there is sudden expansion and the static         increases to 302 K. In the inlet and the throat the
pressure falls in a more rapid manner towards the        temperature is 300 K. After the throat, the
exit of the nozzle. At the exit it is found to be 3.75   temperature increases to 301K at the exit. As we
Pa.                                                      move from the centre vertically upwards at the exit,
                                                         there is variation. At the centre it is 300 K, at the
                                                         walls it is 302 K and moving inward a little bit from
                                                         the wall the temperature reaches a maximum of 301
                                                         K.




                                                                                             1228 | P a g e
Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235
Turbulence intensity                                    CASE 2:
                                                        The following are the results of nozzle with
                                                        divergence angle of 20 degrees.

                                                        VELOCITY COUNTOUR




Figure Turbulence Intensity         Contour    With
Divergence Angle Of 7 Degrees

                                                        Figure: Velocity contour For           Nozzle    with
                                                        Divergence Angle of 20 Degrees




     Figure XY Plot For Turbulence Intensity
     With Divergence Angle Of 7 Degrees.

         The turbulent intensity at the convergent
section is very low (=1.01e+03 %). Almost till the
throat it remains almost a constant. At the throat      Figure: XY Plot for Velocity contour With
there is a very small increase to 1.25e+03 %. As        Divergence Angle of 20 Degrees
soon as it crosses the throat, there is a sudden
increase in the turbulent intensity due to the sudden            From the Figure, it is clearly observed that
increase in the area. As we move towards the exit,      Mach number in the convergent section is 0.24
there is a small patch in the centre where the          (Sub-Sonic), at the throat it is 1.15(Sonic) and as we
turbulent intensity increases (1.48e+03 %) and then     move in the divergent section, it keeps increasing
as the fluid stabilizes near the exit, there is a       and at the exit it is 2.84(Super-Sonic). Parallel flow
decrease in the turbulent intensity (1.25e+03 %).       is observed which is a characteristic of the conical
Near the walls the turbulent intensity is high due to   nozzle and its design purpose (for Mach 3) is also
the reversals of flow. At the exit near the walls the   solved. Mach number near the wall is less due to the
turbulent intensity reaches a maximum (=4.56e+03        viscosity and the turbulence (=1.54). The Mach
%).                                                     number for the default angle turns out to be 2.90 but
                                                        for a divergence angle of 20 degrees it comes out to
                                                        be 2.84. This is due to the change in the geometry
                                                        due to which flow also changes.




                                                                                             1229 | P a g e
Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
       Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                    Vol. 2, Issue 5, September- October 2012, pp.1226-1235
  STATIC PRESSURE




  Figure: Static Pressure Contour with Divergence
  Angle of 20 Degrees                                        Figure: XY Plot For Total Temperature With
                                                             Divergence Angle Of 20 Degrees.

                                                                       The total temperature almost remains a
                                                             constant in the inlet up to the throat. Increase is
                                                             observed after some distance from the throat
                                                             towards the exit as seen in the above Figure Near
                                                             the walls the temperature decreases to 298 K. In the
                                                             inlet and the throat the temperature is 300 K. After
                                                             the throat, the temperature increases to 302K at the
                                                             exit. At the exit, moving vertically upward there is
                                                             variation. The maximum value is not attained at the
                                                             centre but at some distance from the centre. At the
  Figure: XY Plot for Static             Pressure   With     centre it is 301 K and at the wall it is 298 K. The
  Divergence Angle Of 20 Degrees.                            maximum value of 302 K is attained near the walls
                                                             but some distance away from it. There is not much
            The above Figure shows that the gas gets         difference in the total temperature contour when
  over expanded in the nozzle exit. The static pressure      compared to the default nozzle but the fact that in
  in the inlet is observed to be 106 Pa and the value at     the default nozzle, the temperature increases as soon
  the throat is found out to be 65.2 Pa. At the exit the     as the throat is crossed but in this it is clearly
  pressure is found to be 8.85 Pa. Right from the inlet      observed that there is a beginning in the rise in
  to the throat to the exit the static pressure tends to     temperature after some distance from the throat.
  decrease. There is a considerable decrease observed
  after the throat to the exit where there is a large drop   Turbulence intensity
  in the static pressure. As compared to the previous
  case there is a change in the exit static pressure
  value.

  TOTAL TEMPERATURE




                                                             Figure Turbulence Intensity Contour             With
                                                             Divergence Angle Of 20 Degrees.
Figure: Total Temperature Contour With Divergence
          Angle Of 20 Degrees.


                                                                                                 1230 | P a g e
Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235




Figure : XY plot for turbulence intensity With
Divergence Angle Of 20 Degrees.                           Figure : XY Plot For Velocity contour With
                                                          Divergence Angle Of 30 Degrees
          The turbulent intensity at the convergent
section is 8.17e+01 % which is low. It remains a                    The region in the inlet is sub-sonic and has
constant almost up to the throat. At the throat it        an inlet value of 0.23. As it nears the throat it
increases to 8.75e+02 %. Since there is an increase       becomes sonic and at the throat it is 1.51 and the
in the area, there is also an increase in the turbulent   exit is super-sonic and it exits with a Mach number
intensity as we move towards the exit from the            of 3.06. The motive of the design of the conical
throat. There is a difference when compared to the        nozzle is also achieved with parallel flow. There are
default nozzle. There is a larger increase in the area    irregularities near the walls due to the reversals of
just after in the default case where as the increase in   flow. The Mach number as observed in the previous
the area is more gradual in the divergence angle of 7     case of divergence angle of 20 degrees was 2.84
case. As we move towards the exit, there is a small       which is less than the present case.
patch in the centre extending from the throat to
almost the centre between the throat and the exit         STATIC PRESSURE:
where the turbulent intensity increases (1.93e+03 %)
and as we exit there is stabilization of the fluid near
the exit of the nozzle (1.67e+03 %). The turbulent
intensity reaches a maximum of 4.84e+03 % near
the walls as there is reversal of flow and turbulence
due to the walls.

CASE 3:
The following are the results of nozzle with
divergence angle of 30 degrees.




                                                          Figure: Static Pressure Contour With Divergence
                                                          Angle Of 30 Degrees




Figure : Velocity Contour With Divergence Angle
of 30 Degrees



                                                          Figure: XY Plot of Static Pressure With Divergence
                                                          Angle Of 30 Degrees



                                                                                               1231 | P a g e
Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235
         The static pressure contour is also similar       Turbulence intensity:
to that of the previous version. It decreases to the
throat and then continues to decrease till the exit.
The value at the inlet is 106 Pa and at the throat it is
55 Pa. There is also a steep decrease after the throat
where the static pressure reduces to 2.72 Pa at
halfway around outlet and remains the same till the
exit. There is a slight decrease in the minimum
value of static pressure from 8.8 to 2.24 pa.
Total temperature:




                                                           Figure Turbulence Intensity          Contour     With
                                                           Divergence Angle Of 30 Degrees




Figure : Total Temparature             Contour    With
Divergence Angle Of 30 Degrees




                                                           Figure XY Plot of Turbulence Intensity With
                                                           Divergence Angle of 30 Degrees

                                                                     The turbulent intensity at the convergent
                                                           section is 1.01e+03 % which is very low. It remains
Figure: XY Plot of Total Temperature With                  a constant almost up to the throat. At the throat it
Divergence Angle of 30 Degrees                             increases to 1.25e+03%. There is an increase in the
                                                           value after the throat as there is a sudden expansion
          There is a lot of variation in the total         to a bigger area than the nozzle. There is also a
temperature plot. In the previous case it was              difference in the pattern when compared to the 7
observed that there is an increment in the                 nozzle. There were patches in the 1st 2 nozzles
temperature after the throat and midway from the           (default and 20) but here there are no patches and
exit but in this case, there is a difference. Here the     the flow stabilization which was observed towards
temperature tends to increase just after inlet. After      the end of the nozzle in the other nozzles is not
this it remains a constant till the exit except near the   observed here as the increase is right from the throat
walls where it increases further and then decreases        to the exit. The maximum value however is reached
as we move from the centre to the wall. The value at       near the walls as the reversals cause more
the inlet is 300 K and then increases near the inlet to    turbulence. The exit turbulent Intensity value at the
300.25 K. At the throat as well as the exit, the value     centre is 1.49e+03%. Moving vertically upward (or)
remains the same. The maximum value attained is            downward at the exit, at the centre it is 1.49e+03 %
301 K which is, moving vertically from the wall,           which remains a constant up to some distance after
some distance from it before which the value steeply       which there is a slight decrease to 1.73e+03% and
increases up to the maximum value and then                 again it decrease after which there is a steep increase
decreases a little. The maximum value has reduced a        up to the wall where it attains a maximum value to
little by 1 K considering this case and the previous       5.32e+03 %. There is an increase in the maximum
case of divergence angle of 20 degrees.                    value when compared to the previous nozzle.




                                                                                                 1232 | P a g e
Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235
                                                       Figure: Total Temperature            Contour    With
                                                       Divergence Angle of 40 Degrees

CASE 4:
  The following are the results of nozzle with
divergence angle of 40 degrees.
VELOCITY COUNTOUR




                                                       Figure: XY Plot Of Total Temperature With
                                                       Divergence Angle Of 40 Degrees

                                                                 The total temperature contour is also
                                                       similar to the previous version. There is uniformity
                                                       observed from the inlet to some distance from the
Figure : Velocity Contour With Divergence Angle        throat where it remains a constant whose value is
of 40 Degrees                                          300 K. After which it increases to 301 K in the
                                                       centre. The maximum value of 302 K is attained
                                                       some distance from the wall. There is decrease near
                                                       the wall. Vertically moving from the centre, it is 301
                                                       K up to more than the upper (or) lower half after
                                                       which it reaches the maximum value of 302 K and
                                                       then it decreases to the wall where it has a value of
                                                       297 K. The variation is similar in the case of 30
                                                       nozzles also.

                                                       STATIC PRESSURE


Figure: XY Plot For Velocity contour With
Divergence Angle of 40 Degrees

          From Figure it can be seen that there is
parallel flow. The Mach number at the inlet is 0.383
which is Sub-Sonic, 1.42 at the throat and 3.10 at
the exit. There is a decrease in the value of Mach
number near the walls. Its value is 1.71. Turbulence
and viscosity are the cause for this decrease. The
Mach number has increased in this case to 3.10
where as it was 2.84 in the case of divergence angle   Figure: Static Pressure Contour With Divergence
of 30 degrees.                                         Angle of 40 Degrees

TOTAL TEMPERATURE




                                                                                            1233 | P a g e
Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235
Figure: XY Plot For Static Pressure With                   wall. This is because there is reversal of flow as well
Divergence Angle Of 40 Degrees                             as turbulence near the wall.
          There is a continuous decrease in the value
of static pressure from the inlet to the throat and to     RESULT TABLE:
the exit. At the inlet it is 106 Pa. It then keeps on      Conditions at exit:
decreasing to 75 Pa which is also observed in the
case of 30 nozzles. The main difference arises in the      CA    AN       MAC      TOTAL            STATIC
exit where there is a deviation in the minimum value       SE    GL       H        TEMPARA          PRESSUR
in 30 nozzle was 2.24 Pa same as 2.24 Pa for this                E        NUM      TURE(K)          E(Pascal)
nozzle. Other than that there is no major difference                      BER
between the two. The pattern is also similar.
                                                           1     7        2.9      301              3.24
Turbulence intensity                                             20       2.84     300.5            3.86
                                                           2
                                                                 30       3.06     300              2.72
                                                           3
                                                                 40       3.19     301              2.24
                                                           4

                                                           The above values are considered at the exit of the
                                                           nozzle.

                                                           Conditions at throat:

Figure: Turbulence Intensity           Contour     with    CA    AN       MAC      TOTAL            STATIC
Divergence Angle of 40 Degrees                             SE    GL       H        TEMPARA          PRESSUR
                                                                 E        NUM      TURE(K)          E(Pascal)
                                                                          BER


                                                           1     7        1.19     300              65.8
                                                                 20       1.02     300              71
                                                           2
                                                                 30       1.08     300              64.8
                                                           3
                                                                 40       1.12     300.25           59.6
                                                           4

                                                           The above values are considered at the throat of the
Figure: XY Plot of Turbulence Intensity With               nozzle.
Divergence Angle of 40 Degrees


         After taking a look at the above Figure and
the one for the previous case, it can be said there is a
lot of difference in the contour especially in the
region after the throat where there is a steep increase
when compared to the last case. The exit value has
also changed from 1.49e+03 % which was in the
previous case to 1.09e+03 % which is in the current
one. The turbulent intensity at the inlet is 7.75e+02
% which decreases a little to 7.02e+02 % just after
the inlet and remains a constant up to the throat.
After the throat there is a sudden increase in the area
and hence there is increase in the turbulent intensity.
The fluid also does not stabilize here. The maximum
turbulent intensity (5.75e+03 %) is obtained near the


                                                                                                 1234 | P a g e
Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of
     Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                  Vol. 2, Issue 5, September- October 2012, pp.1226-1235
                                                               computational combustion Dynamics
CONCLUSION                                                     Division of Defence Research and
The following observations were found in the                   Development Laboratory, Hyderabad.
nozzles with different divergence angles considering      5.   Yasuhiro Tani ―Fundamental study of
default divergence angle as 7 degrees                          supersonic combustion in pure air flow
      In the nozzle with divergence angle of 20               with use of shock tunnel‖ Department of
          degrees Mach number is 1.15 at throat and            Aeronautics and stronautics, Kyushu
          at divergence angle of 7 degrees Mach                University, Japan, Acta Astronautica 57
          number is 1.19. From Default angle Mach              (2005) 384 – 389.
          number is increasing up to 2.917 at the         6.   Patankar, S.V. and spalding. D.B. (1974),
          nozzle exit while for divergence angle of            ― A calculation for the transient and steady
          20 degrees the Mach number at exit is                state behaviour of shell- and- tube Heat
          nearly 2.84.                                         Exchanger‖. Heat transfer design and
      At the throat the velocity magnitude is                 theory sourcebook. Afghan A.A. and
          same for all divergence degrees of angle             Schluner E.U.. Washington. Pp. 155-176.
          and it is 260 m/s..
      Near the wall, the Mach number is
          decreasing for all the nozzles. This is due
          to the viscosity and turbulence in the fluid.
          For a nozzle of divergence angle of 20
          degrees the Mach number at exit is very
          low compared to other nozzles.
          While when the divergence angle is 30
          degrees the Mach number at nozzle exit is
          3.06 and but an divergence angle 40
          degrees it gives the Mach number at
          nozzle exit is 3.19 and it is lowest at an
          divergence angle 20 degrees.
      The turbulence intensity is very high for a
          divergence angle of 20 degrees at exit.
          For maximum velocity we can go with 30
          or 40 degrees of divergence angle conical
          nozzle.
      The efficiency of the nozzle increases as
          we increase the divergence angle of the
          nozzle up to certain extent.

REFERENCES
   1. K.M. Pandey, Member IACSIT and A.P.
      Singh ‖CFD Analysis of Conical Nozzle
      for Mach 3 at Various Angles of
      Divergence with Fluent Software’’
   2. K.M. Pandey, Member IACSIT and A.P.
      SinghK.M.Pandey, Member, IACSIT and
      S.K.YadavK.M.Pandey and S.K.Yadav,
      ―CFD Analysis of a Rocket Nozzle with
      Two Inlets at Mach2.1‖, Journal of
      Environmental         Research         and
      Development, Vol 5, No 2, 2010, pp- 308-
      321.
   3. David R. Greatrix, Regression rate
      estimation for standard-flow hybrid rocket
      engines,     Aerospace     Science     and
      Technology 13, 358-363, (2009).
   4. P Manna, D Chakraborty ―Numerical
      Simulation of Transverse H2 Combustion
      in Supersonic Airstream in a Constant
      Area Duct‖, Vol. 86, November 2005,



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Gs2512261235

  • 1. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 Flow Analysis of Rocket Nozzle Using Computational Fluid Dynamics (Cfd) Pardhasaradhi Natta*, V.Ranjith Kumar**, Dr.Y.V.Hanumantha Rao*** *(Department of Mechanical Engineering, koneru lakshmiahUniversity, Guntur) ** (Assistant professor, Department of Mechanical Engineering, koneru lakshmiahUniversity, Guntur) *** (professor, Department of Mechanical Engineering, koneru lakshmiahUniversity, Guntur) ABSTRACT A nozzle is used to give the direction to the gases Laval found that the most efficient conversion coming out of the combustion chamber.Nozzle is occurred when the nozzle first narrowed, increasing a tube with variable cross-sectional area. Nozzles the speed of the jet to the speed of sound, and then are generally used to control the rate of flow, expanded again. Above the speed of sound (but not speed, direction, mass, shape, and/or the pressure below it) this expansion caused a further increase in of the exhaust stream that emerges from the speed of the jet and led to a very efficient them.The nozzle is used to convert the chemical- conversion of heat energy to motion. The theory of thermal energy generated in the combustion air resistance was first proposed by Sir Isaac chamber into kinetic energy. The nozzle converts Newton in 1726. According to him, an aerodynamic the low velocity, high pressure, high temperature force depends on the density and velocity of the gas in the combustion chamber into high velocity fluid, and the shape and the size of the displacing gas of lower pressure and low temperature.Our object. Newton’s theory was soon followed by other study is carried using software’s like gambit 2.4 theoretical solution of fluid motion problems. All for designing of the nozzle and fluent 6.3.2 for these were restricted to flow under idealized analyzing the flows in the nozzle.Numerical study conditions, i.e. air was assumed to posses constant has been conducted to understand the air flows density and to move in response to pressure in a conical nozzle at different divergence degrees and inertia. Nowadays steam turbines are the of angle using two-dimensional axisymmetric preferred power source of electric power stations models, which solves the governing equations by and large ships, although they usually have a a control volume method. The nozzle geometry different design-to make best use of the fast steam co-ordinates are taken by using of method of jet, de Laval’s turbine had to run at an impractically characteristics which usually designed for De- high speed. But for rockets the de Laval nozzle was Laval nozzle. The present study is aimed at just what was needed. investigating the supersonic flow in conical nozzle for Mach number 3 at various divergence degree of angle. The throat diameter and inlet II. MATERIAL AND METHODS diameter is same for all nozzles with various MATHEMATICAL MODEL divergence degree of angles. The flow is A mathematical model comprises equations simulated using fluent software. The flow relating the dependent and the independent variables parameters like pressure , Area of nozzle at exit and the relevant parameters that describe some are defined prior to the simulation. physical phenomenon. Typically, a mathematical The result shows the variation in the Mach model consists of differential equations that govern number, pressure, temperature distribution and the behavior of the physical system, and the turbulence intensity. associated boundary conditions. To start with fluent, it is necessary to know if the meshed geometry is Key words —conical nozzle, degree of angle, correct, so is checked. To ensue with, we are to supersonic flow, Mach number, Control Volume define the model, material, operating condition and boundary condition. Models are to be set in order to I. INTRODUCTION define if any energy equation is dealt with our study, Swedish engineer of French descent who, if the flow is viscous…etc. We have chosen coupled in trying to develop a more efficient steam engine, solver, 2d implicit, absolute velocity formulation, designed a turbine that was turned by jets of steam. cell based gradient option, superficial velocity The critical component – the one in which heat porous formulation. As our flow is dealt with energy energy of the hot high-pressure steam from the equation so is necessary to check them up. The boiler was converted into kinetic energy – was the material is selected as air and the density as ideal nozzle from which the jet blew onto the wheel. De gas to make the solution simpler. Under the solve 1226 | P a g e
  • 2. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 command the control is selected for limiting the pressure to a maximum of 5e+7 and Minimum of 1e+4. The initialization of value is computed from the inlet. It is also necessary to select the appropriate The following are the results of nozzle with approximation required in the residual command divergence angle of 7 degrees. under monitors and check in plot to visualize the progress of iteration. Once every parameter is VELOCITY COUNTOUR described the iteration is performed till the value gets converged to required approximation. The Figures can be plotted between position in x-axis and any other function in y-axis from plot command or else to view vectors, contours or grid display command is to be chosen. III. RESULTS AND DISCUSSION The geometry of the grid is designed by the help of gambit tool and is made by using of method of characteristics which usually designed for De- Laval nozzle. On the same basic we take the throat co-ordinates and exit co-ordinates for designing this nozzle and after calculating, we get an angle nearly 7. and simulate it using Fluent software and after Figure: Velocity Contour For Nozzle With this we take minimum degree of angle for conical Divergence Angle 7 Degrees. nozzle i.e.7.0 and check the variation in Mach Number and other properties to CASE 1 Figure XY Plot for Velocity contours For Nozzle with Divergence Angle of 7 Degrees. In this, the nozzle is designed for Mach no. 3. From Figure, it is clearly visualized that in the convergent section at inlet point, Mach number, is in the Sub-sonic region (=0.35) while at the throat, Figure 1:nozzle at 70 grid display flow becomes Sonic (=1.02) and at the nozzle exit it becomes Super-Sonic (=2.90) for which the nozzle is designed. Near the wall, the Mach number is 1.65. This is due to the viscosity and turbulence in the fluid. From the graph it is clearly observed that the velocity is increased. Figure 2:nozzle at 7 residual 1227 | P a g e
  • 3. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 STATIC PRESSURE: TOTAL TEMPERATURE Figure : Static Pressure Contour For Nozzle With Divergence Angle Of 7 Degrees. FIGURE: Temperature Contour For Nozzle With Divergence Angle Of 7 Degrees Figure: XY Plot For Static Pressure With Divergence Angl Of 7 Degrees. Static pressure is the pressure that is exerted by a fluid. Specifically, it is the pressure measured when the fluid is still, or at rest. The FIGURE : Xy Plot For Total Temperature With above Figure reveals the fact that the gas gets Divergence Angle Of 7 Degrees. expanded in the nozzle exit. The static pressure in the inlet is observed to be 108 Pa and as we move The total temperature almost remains a towards the throat there is a decrease and the value constant in the inlet up to the throat after which it at the throat is found out to be 56 Pa. After the tends to increase. Near the walls the temperature throat, there is sudden expansion and the static increases to 302 K. In the inlet and the throat the pressure falls in a more rapid manner towards the temperature is 300 K. After the throat, the exit of the nozzle. At the exit it is found to be 3.75 temperature increases to 301K at the exit. As we Pa. move from the centre vertically upwards at the exit, there is variation. At the centre it is 300 K, at the walls it is 302 K and moving inward a little bit from the wall the temperature reaches a maximum of 301 K. 1228 | P a g e
  • 4. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 Turbulence intensity CASE 2: The following are the results of nozzle with divergence angle of 20 degrees. VELOCITY COUNTOUR Figure Turbulence Intensity Contour With Divergence Angle Of 7 Degrees Figure: Velocity contour For Nozzle with Divergence Angle of 20 Degrees Figure XY Plot For Turbulence Intensity With Divergence Angle Of 7 Degrees. The turbulent intensity at the convergent section is very low (=1.01e+03 %). Almost till the throat it remains almost a constant. At the throat Figure: XY Plot for Velocity contour With there is a very small increase to 1.25e+03 %. As Divergence Angle of 20 Degrees soon as it crosses the throat, there is a sudden increase in the turbulent intensity due to the sudden From the Figure, it is clearly observed that increase in the area. As we move towards the exit, Mach number in the convergent section is 0.24 there is a small patch in the centre where the (Sub-Sonic), at the throat it is 1.15(Sonic) and as we turbulent intensity increases (1.48e+03 %) and then move in the divergent section, it keeps increasing as the fluid stabilizes near the exit, there is a and at the exit it is 2.84(Super-Sonic). Parallel flow decrease in the turbulent intensity (1.25e+03 %). is observed which is a characteristic of the conical Near the walls the turbulent intensity is high due to nozzle and its design purpose (for Mach 3) is also the reversals of flow. At the exit near the walls the solved. Mach number near the wall is less due to the turbulent intensity reaches a maximum (=4.56e+03 viscosity and the turbulence (=1.54). The Mach %). number for the default angle turns out to be 2.90 but for a divergence angle of 20 degrees it comes out to be 2.84. This is due to the change in the geometry due to which flow also changes. 1229 | P a g e
  • 5. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 STATIC PRESSURE Figure: Static Pressure Contour with Divergence Angle of 20 Degrees Figure: XY Plot For Total Temperature With Divergence Angle Of 20 Degrees. The total temperature almost remains a constant in the inlet up to the throat. Increase is observed after some distance from the throat towards the exit as seen in the above Figure Near the walls the temperature decreases to 298 K. In the inlet and the throat the temperature is 300 K. After the throat, the temperature increases to 302K at the exit. At the exit, moving vertically upward there is variation. The maximum value is not attained at the centre but at some distance from the centre. At the Figure: XY Plot for Static Pressure With centre it is 301 K and at the wall it is 298 K. The Divergence Angle Of 20 Degrees. maximum value of 302 K is attained near the walls but some distance away from it. There is not much The above Figure shows that the gas gets difference in the total temperature contour when over expanded in the nozzle exit. The static pressure compared to the default nozzle but the fact that in in the inlet is observed to be 106 Pa and the value at the default nozzle, the temperature increases as soon the throat is found out to be 65.2 Pa. At the exit the as the throat is crossed but in this it is clearly pressure is found to be 8.85 Pa. Right from the inlet observed that there is a beginning in the rise in to the throat to the exit the static pressure tends to temperature after some distance from the throat. decrease. There is a considerable decrease observed after the throat to the exit where there is a large drop Turbulence intensity in the static pressure. As compared to the previous case there is a change in the exit static pressure value. TOTAL TEMPERATURE Figure Turbulence Intensity Contour With Divergence Angle Of 20 Degrees. Figure: Total Temperature Contour With Divergence Angle Of 20 Degrees. 1230 | P a g e
  • 6. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 Figure : XY plot for turbulence intensity With Divergence Angle Of 20 Degrees. Figure : XY Plot For Velocity contour With Divergence Angle Of 30 Degrees The turbulent intensity at the convergent section is 8.17e+01 % which is low. It remains a The region in the inlet is sub-sonic and has constant almost up to the throat. At the throat it an inlet value of 0.23. As it nears the throat it increases to 8.75e+02 %. Since there is an increase becomes sonic and at the throat it is 1.51 and the in the area, there is also an increase in the turbulent exit is super-sonic and it exits with a Mach number intensity as we move towards the exit from the of 3.06. The motive of the design of the conical throat. There is a difference when compared to the nozzle is also achieved with parallel flow. There are default nozzle. There is a larger increase in the area irregularities near the walls due to the reversals of just after in the default case where as the increase in flow. The Mach number as observed in the previous the area is more gradual in the divergence angle of 7 case of divergence angle of 20 degrees was 2.84 case. As we move towards the exit, there is a small which is less than the present case. patch in the centre extending from the throat to almost the centre between the throat and the exit STATIC PRESSURE: where the turbulent intensity increases (1.93e+03 %) and as we exit there is stabilization of the fluid near the exit of the nozzle (1.67e+03 %). The turbulent intensity reaches a maximum of 4.84e+03 % near the walls as there is reversal of flow and turbulence due to the walls. CASE 3: The following are the results of nozzle with divergence angle of 30 degrees. Figure: Static Pressure Contour With Divergence Angle Of 30 Degrees Figure : Velocity Contour With Divergence Angle of 30 Degrees Figure: XY Plot of Static Pressure With Divergence Angle Of 30 Degrees 1231 | P a g e
  • 7. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 The static pressure contour is also similar Turbulence intensity: to that of the previous version. It decreases to the throat and then continues to decrease till the exit. The value at the inlet is 106 Pa and at the throat it is 55 Pa. There is also a steep decrease after the throat where the static pressure reduces to 2.72 Pa at halfway around outlet and remains the same till the exit. There is a slight decrease in the minimum value of static pressure from 8.8 to 2.24 pa. Total temperature: Figure Turbulence Intensity Contour With Divergence Angle Of 30 Degrees Figure : Total Temparature Contour With Divergence Angle Of 30 Degrees Figure XY Plot of Turbulence Intensity With Divergence Angle of 30 Degrees The turbulent intensity at the convergent section is 1.01e+03 % which is very low. It remains Figure: XY Plot of Total Temperature With a constant almost up to the throat. At the throat it Divergence Angle of 30 Degrees increases to 1.25e+03%. There is an increase in the value after the throat as there is a sudden expansion There is a lot of variation in the total to a bigger area than the nozzle. There is also a temperature plot. In the previous case it was difference in the pattern when compared to the 7 observed that there is an increment in the nozzle. There were patches in the 1st 2 nozzles temperature after the throat and midway from the (default and 20) but here there are no patches and exit but in this case, there is a difference. Here the the flow stabilization which was observed towards temperature tends to increase just after inlet. After the end of the nozzle in the other nozzles is not this it remains a constant till the exit except near the observed here as the increase is right from the throat walls where it increases further and then decreases to the exit. The maximum value however is reached as we move from the centre to the wall. The value at near the walls as the reversals cause more the inlet is 300 K and then increases near the inlet to turbulence. The exit turbulent Intensity value at the 300.25 K. At the throat as well as the exit, the value centre is 1.49e+03%. Moving vertically upward (or) remains the same. The maximum value attained is downward at the exit, at the centre it is 1.49e+03 % 301 K which is, moving vertically from the wall, which remains a constant up to some distance after some distance from it before which the value steeply which there is a slight decrease to 1.73e+03% and increases up to the maximum value and then again it decrease after which there is a steep increase decreases a little. The maximum value has reduced a up to the wall where it attains a maximum value to little by 1 K considering this case and the previous 5.32e+03 %. There is an increase in the maximum case of divergence angle of 20 degrees. value when compared to the previous nozzle. 1232 | P a g e
  • 8. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 Figure: Total Temperature Contour With Divergence Angle of 40 Degrees CASE 4: The following are the results of nozzle with divergence angle of 40 degrees. VELOCITY COUNTOUR Figure: XY Plot Of Total Temperature With Divergence Angle Of 40 Degrees The total temperature contour is also similar to the previous version. There is uniformity observed from the inlet to some distance from the Figure : Velocity Contour With Divergence Angle throat where it remains a constant whose value is of 40 Degrees 300 K. After which it increases to 301 K in the centre. The maximum value of 302 K is attained some distance from the wall. There is decrease near the wall. Vertically moving from the centre, it is 301 K up to more than the upper (or) lower half after which it reaches the maximum value of 302 K and then it decreases to the wall where it has a value of 297 K. The variation is similar in the case of 30 nozzles also. STATIC PRESSURE Figure: XY Plot For Velocity contour With Divergence Angle of 40 Degrees From Figure it can be seen that there is parallel flow. The Mach number at the inlet is 0.383 which is Sub-Sonic, 1.42 at the throat and 3.10 at the exit. There is a decrease in the value of Mach number near the walls. Its value is 1.71. Turbulence and viscosity are the cause for this decrease. The Mach number has increased in this case to 3.10 where as it was 2.84 in the case of divergence angle Figure: Static Pressure Contour With Divergence of 30 degrees. Angle of 40 Degrees TOTAL TEMPERATURE 1233 | P a g e
  • 9. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 Figure: XY Plot For Static Pressure With wall. This is because there is reversal of flow as well Divergence Angle Of 40 Degrees as turbulence near the wall. There is a continuous decrease in the value of static pressure from the inlet to the throat and to RESULT TABLE: the exit. At the inlet it is 106 Pa. It then keeps on Conditions at exit: decreasing to 75 Pa which is also observed in the case of 30 nozzles. The main difference arises in the CA AN MAC TOTAL STATIC exit where there is a deviation in the minimum value SE GL H TEMPARA PRESSUR in 30 nozzle was 2.24 Pa same as 2.24 Pa for this E NUM TURE(K) E(Pascal) nozzle. Other than that there is no major difference BER between the two. The pattern is also similar. 1 7 2.9 301 3.24 Turbulence intensity 20 2.84 300.5 3.86 2 30 3.06 300 2.72 3 40 3.19 301 2.24 4 The above values are considered at the exit of the nozzle. Conditions at throat: Figure: Turbulence Intensity Contour with CA AN MAC TOTAL STATIC Divergence Angle of 40 Degrees SE GL H TEMPARA PRESSUR E NUM TURE(K) E(Pascal) BER 1 7 1.19 300 65.8 20 1.02 300 71 2 30 1.08 300 64.8 3 40 1.12 300.25 59.6 4 The above values are considered at the throat of the Figure: XY Plot of Turbulence Intensity With nozzle. Divergence Angle of 40 Degrees After taking a look at the above Figure and the one for the previous case, it can be said there is a lot of difference in the contour especially in the region after the throat where there is a steep increase when compared to the last case. The exit value has also changed from 1.49e+03 % which was in the previous case to 1.09e+03 % which is in the current one. The turbulent intensity at the inlet is 7.75e+02 % which decreases a little to 7.02e+02 % just after the inlet and remains a constant up to the throat. After the throat there is a sudden increase in the area and hence there is increase in the turbulent intensity. The fluid also does not stabilize here. The maximum turbulent intensity (5.75e+03 %) is obtained near the 1234 | P a g e
  • 10. Pardhasaradhi Natta, V.Ranjith Kumar, Dr.Y.V.Hanumantha Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1226-1235 computational combustion Dynamics CONCLUSION Division of Defence Research and The following observations were found in the Development Laboratory, Hyderabad. nozzles with different divergence angles considering 5. Yasuhiro Tani ―Fundamental study of default divergence angle as 7 degrees supersonic combustion in pure air flow  In the nozzle with divergence angle of 20 with use of shock tunnel‖ Department of degrees Mach number is 1.15 at throat and Aeronautics and stronautics, Kyushu at divergence angle of 7 degrees Mach University, Japan, Acta Astronautica 57 number is 1.19. From Default angle Mach (2005) 384 – 389. number is increasing up to 2.917 at the 6. Patankar, S.V. and spalding. D.B. (1974), nozzle exit while for divergence angle of ― A calculation for the transient and steady 20 degrees the Mach number at exit is state behaviour of shell- and- tube Heat nearly 2.84. Exchanger‖. Heat transfer design and  At the throat the velocity magnitude is theory sourcebook. Afghan A.A. and same for all divergence degrees of angle Schluner E.U.. Washington. Pp. 155-176. and it is 260 m/s..  Near the wall, the Mach number is decreasing for all the nozzles. This is due to the viscosity and turbulence in the fluid. For a nozzle of divergence angle of 20 degrees the Mach number at exit is very low compared to other nozzles.  While when the divergence angle is 30 degrees the Mach number at nozzle exit is 3.06 and but an divergence angle 40 degrees it gives the Mach number at nozzle exit is 3.19 and it is lowest at an divergence angle 20 degrees.  The turbulence intensity is very high for a divergence angle of 20 degrees at exit.  For maximum velocity we can go with 30 or 40 degrees of divergence angle conical nozzle.  The efficiency of the nozzle increases as we increase the divergence angle of the nozzle up to certain extent. REFERENCES 1. K.M. Pandey, Member IACSIT and A.P. Singh ‖CFD Analysis of Conical Nozzle for Mach 3 at Various Angles of Divergence with Fluent Software’’ 2. K.M. Pandey, Member IACSIT and A.P. SinghK.M.Pandey, Member, IACSIT and S.K.YadavK.M.Pandey and S.K.Yadav, ―CFD Analysis of a Rocket Nozzle with Two Inlets at Mach2.1‖, Journal of Environmental Research and Development, Vol 5, No 2, 2010, pp- 308- 321. 3. David R. Greatrix, Regression rate estimation for standard-flow hybrid rocket engines, Aerospace Science and Technology 13, 358-363, (2009). 4. P Manna, D Chakraborty ―Numerical Simulation of Transverse H2 Combustion in Supersonic Airstream in a Constant Area Duct‖, Vol. 86, November 2005, 1235 | P a g e