1. Open ERP
Enterprise resource planning
OpenERP Manufacturing Processes
Ana Juaristi Olalde
Avanzosc.com
Openerpsite.com

2. OpenERP Manufacturing Processes
CONFIGURATION
FINAL
PRODUCT
BOM
OPERATING
Order
Semi Elaborated and
Raw Materials
Produce
Consume
Can be associated
Proccess
Made in
Work Center
Include
Operations
Op master does not exists
Op must be defined for
each proccess
Location
Cost configuration included on work center
Complete process made on same work center
Semi Elaborated and
Raw Materials
Consumed on order
Location
FINAL
PRODUCT
Produced on order
Location
Work orders
Used to register expended time

3. OpenERP Improved Manufacturing Processes
CONFIGURATION
FINAL
PRODUCT
+
Additional
products
Proccess/
Routing
BOM
Include
Include
Proccess is sequence of
operations made in a work center
Operations
Consumed on
Operation
Master
Op master exists
Op def can be reused
Made in
Made
Work Center
Factory
Semi Elaborated and
Raw Materials
Location
Cost configuration included by operation depending on final
product and workcenter where operation is going to be made.
Each operation can be made on different work center

4. OpenERP Manufacturing Processes
OPERATING
Order
Process
Work Center
/Machine1
Machine2
Work order1
Consume
Work order2
Produce
Consume
Location
Additional
Products
Location
Work orderN
Produce
Semi
Elaborated1
Raw
Materials
MachineN
Consume
Produce
Semi
Elaborated2
Raw
Materials
Location
Additional
Products
Location
Raw
Materials
Location
Order itself it's a control Dashboard
Raw Materials are consumed on Operations/work orders
Each work order can produce additional products
Work orders start-stop control
Each workorder can cosume and produce materials from different location
FINAL
PRODUCT
Produced on
Operations/Work
orders

5. OpenERP Improved Manufacturing Processes Costs
Cost Configuration = 1 + 2 + 3
FINAL
PRODUCT
+
Additional
products
Proccess/
Routing
BOM
Include
Include
Proccess is sequence of
operations made in a work center
1) Stimated Semi Elaborated
and Raw Materials (Material
cost)
Consumed on
Operations
Made in
Made
Work Center
Factory
Assigned to
2) Machine default cost
values (Cycles/hour, price
cycle, price hour... )
Cost product associated to
Work center
HR
3) Users / Employees can
work in a Machine
Cost product associated to
an employee

6. OpenERP Manufacturing Processes Stimated Costs
Stimated Costs for an order
Stim Machine
time
Stim HR
Time
Work order1
Stimated Time
Stimated
Consume taken
from BOM
Raw
Materials
Order
Process
StimMachine
Time + Hr time
Stim Machine
Time + Hr time
Work order2
Produce
Consume
Semi
Elaborated1
Additional
Products
Stimated cost:
Raw materials stimated cost +
Machine time stimated cost +
HR time stimated cost
Work orderN
Produce
Consume
Semi
Elaborated2
Raw
Materials
Additional
Products
Raw
Materials
Stimated cost Semielaborated N=
Semi1 + Semi2 + … Semi N-1
Produce
FINAL
PRODUCT
Produced on
Operations/Work
orders

7. OpenERP Manufacturing Processes Real cost
Real Costs for an order
Order
Machine
time
HR
Time
Process
Machine
Time + Hr time
Work order1
Real Time
Really consumed
materials +
scraped materials
cost
Raw
Materials
Machine
Time + Hr time
Work order2
Produce
Consume
Semi
Elaborated1
Additional
Products
Raw
Materials
Real cost:
Raw materials Consumed cost +
Real expended Machine time cost +
Real expended HR time cost
Work orderN
Produce
Consume
Semi
Elaborated2
Additional
Products
Raw
Materials
Real cost Semielaborated N=
Semi1 + Semi2 + … Semi N-1
Produce
FINAL
PRODUCT
Produced on
Operations/Work
orders

8. ¿Questions?